CN207288109U - A kind of bottle cap vision automatic checkout equipment - Google Patents
A kind of bottle cap vision automatic checkout equipment Download PDFInfo
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- CN207288109U CN207288109U CN201721145821.XU CN201721145821U CN207288109U CN 207288109 U CN207288109 U CN 207288109U CN 201721145821 U CN201721145821 U CN 201721145821U CN 207288109 U CN207288109 U CN 207288109U
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- light source
- vision
- position camera
- panel light
- bottle cap
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Abstract
It the utility model is related to automatic detection system technical field, more particularly to a kind of bottle cap vision automatic checkout equipment, housing assembly upper outside face is fixedly connected with vision-based detection mechanism, housing assembly upper inner sets elevating mechanism, elevating mechanism is fixedly connected with vision-based detection mechanism, elevating mechanism drives vision-based detection mechanism lift adjustment, producing line model is set below vision-based detection mechanism, bottle rack model on producing line model, producing line model one end is vertically arranged a culling unit, pneumatic unit is rejected in the connection of culling unit one end, vision-based detection mechanism is electrically connected with housing assembly, housing assembly is connected with rejecting pneumatic unit signal.Compared with prior art, the bottle cap vision automatic checkout equipment of the utility model realizes automatic detection, reduces cost of labor, improves yields.
Description
【Technical field】
Automatic detection system technical field is the utility model is related to, detection is set more particularly to a kind of bottle cap vision automatically
It is standby.
【Background technology】
For the field of filling industry, artificial detection operation is excessive on current production line, and production quality is not easy pipe
Control, the eyes of employee are weak, it is tired cause quality uncontrollable, bring harmful effect to enterprise, all numerous and confused demand of each enterprise is automatic
Visual detection equipment is produced to improve quality.Artificial detection technique is:Artificial station is on pressure bottle capper outlet producing line side -- naked eyes
-- bottle for lid of not bottling manually takes out -- the OK product of observation down process stream.
Detection quality project has:It is bad to whether there is that lid, lid are higher, lid is crooked, safety head is crooked, lid is damaged etc..
Easily there are problems with point for the prior art:1st, artificial detection, production linear velocity≤6000 bottle/hour manually be difficult
Distinguish, defective products easily flows through;2nd, defective products is rejected, manually difficult to realize.
【Utility model content】
In order to overcome the above problem, the utility model proposes a kind of efficient bottle cap vision of automatic detection to detect automatically
Equipment.
The utility model solves a kind of technical solution that above-mentioned technical problem provides:A kind of bottle cap vision is provided to examine automatically
Measurement equipment, including housing assembly, elevating mechanism, vision-based detection mechanism, culling unit, rejecting pneumatic unit, bottle model and production
Line model, housing assembly upper outside face are fixedly connected with vision-based detection mechanism, and housing assembly upper inner sets elevating mechanism, rises
Descending mechanism is fixedly connected with vision-based detection mechanism, elevating mechanism drive vision-based detection mechanism lift adjustment, under vision-based detection mechanism
Side sets producing line model, and bottle rack model on producing line model, producing line model one end is vertically arranged a culling unit, culling unit
Pneumatic unit is rejected in one end connection, and vision-based detection mechanism is electrically connected with housing assembly, and housing assembly is with rejecting pneumatic unit signal
Connection.
Preferably, the elevating mechanism includes servomotor, upper junction plate, fixed link, guide rod, bottom plate, screw, middle connection
Plate and sliding block, are fixedly connected between upper junction plate and bottom plate by four guide rods, and sliding block is arranged on guide rod, is fixedly connected on sliding block
Middle connecting plate, middle connecting plate middle part set a screw, and screw is connected with servomotor, and servomotor is arranged on upper junction plate
Side, middle connecting plate both ends set fixed link, vision-based detection mechanism are fixedly connected with fixed link respectively.
Preferably, the vision-based detection mechanism includes shell, middle position camera, first panel light source, rejects sensor, reflective
Plate, left position camera, trigger take pictures sensor, second panel light source, right position camera, annular light source and the 3rd panel light source, shell
Interior top middle portion sets an annular light source, and first panel light source, second panel light source and the 3rd are set respectively around annular light source
Panel light source, sets middle position camera, left position camera and right position camera around annular light source respectively, middle position camera, left position camera and
Annular light source is trapped among centre by right position camera distribution triangular in shape, middle position camera, left position camera and right position camera, left position camera and
Triggering is set to take pictures sensor between second panel light source, outer side, which is set, rejects sensor, corresponding with rejecting sensor
Position sets reflector.
Preferably, the culling unit eases up including roller, support feet, guardrail, crossbeam, caching reflector is filled with bottle sensing
Device, crossbeam lower end are fixedly connected with two support feets, and crossbeam upper end is arranged in parallel multiple rollers, and multiple three skirts of cylinder are around setting
Guardrail, guardrail one end set caching reflector to ease up and are filled with a bottle sensor.
Preferably, the rejecting pneumatic unit includes cylinder, rejects fixed plate and rejects buffering adhesive, rejects fixed plate and fixes
In rejecting below pneumatic unit, the two rejecting buffering adhesives that are arranged in parallel above fixed plate are rejected, reject buffering gemel connection cylinder, cylinder
It is arranged at and rejects inside pneumatic unit.
Preferably, four guide rods are parallel to each other and equal length.
Preferably, the first panel light source, second panel light source and the 3rd panel light source distribution triangular in shape, the first face
Annular light source is trapped among centre by plate light source, second panel light source and the 3rd panel light source.
Preferably, the housing assembly includes an alarm lamp, and alarm lamp is connected with caching full bottle sensor signal.
Compared with prior art, the bottle cap vision automatic checkout equipment of the utility model by vision-based detection mechanism by bottle cap
Confined state information is transmitted to software systems in housing assembly, and software systems are filled by comparing bottle cap confined state information with bottle cap
Be transmitted to rejecting pneumatic unit with state criterion of acceptability, and by comparison result, it is qualified, then bottle model by, it is unqualified, pick
Unqualified bottle model is rejected to culling unit except pneumatic unit and is temporarily stored, realizes that bottle cap assembly automation detects, reduces
Cost of labor, effectively improves detection quality and yields;Connecting plate is along screw elevating movement, middle connecting plate in servomotor driving
Fixed link elevating movement is driven, fixed link drives the elevating movement of vision-based detection mechanism, beneficial to vision-based detection mechanism comprehensive collection bottle
Lid confined state information, improves detection quality, improves yields;First panel light source, second panel light source and the 3rd panel light
Annular light source is trapped among centre by source distribution triangular in shape, first panel light source, second panel light source and the 3rd panel light source, there is provided
Sufficient lighting condition;Middle position camera, left position camera and right position camera distribution triangular in shape, middle position camera, left position camera and the right side
Annular light source is trapped among centre by position camera, beneficial to comprehensive processing of taking pictures.
【Brief description of the drawings】
Fig. 1 is a kind of front view of bottle cap vision automatic checkout equipment of the utility model;
Fig. 2 is a kind of left view of bottle cap vision automatic checkout equipment of the utility model;
Fig. 3 is a kind of housing assembly structure chart of bottle cap vision automatic checkout equipment of the utility model;
Fig. 4 is a kind of elevating mechanism structure chart of bottle cap vision automatic checkout equipment of the utility model;
Fig. 5 is a kind of vision-based detection mechanism structure chart of bottle cap vision automatic checkout equipment of the utility model;
Fig. 6 is a kind of culling unit structure chart of bottle cap vision automatic checkout equipment of the utility model;
Fig. 7 is a kind of rejecting pneumatic unit structure chart of bottle cap vision automatic checkout equipment of the utility model.
【Embodiment】
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, is further elaborated the utility model.It should be appreciated that specific embodiment described herein is only used for explaining
The utility model, is not used to limit the utility model.
It is to be appreciated that the directional instruction (such as up, down, left, right, before and after ...) of institute in the utility model embodiment
The relative position being only limitted in given view, rather than absolute position.
In addition, and it cannot be managed in the utility model such as relating to the description of " first ", " second " etc. is only used for description purpose
Solve to indicate or implying its relative importance or the implicit quantity for indicating indicated technical characteristic.Thus, define " the
One ", at least one this feature can be expressed or be implicitly included to the feature of " second ".It is " more in the description of the utility model
It is a " it is meant that at least two, such as two, three etc., unless otherwise specifically defined.
Please refer to Fig.1 and Fig. 2, a kind of bottle cap vision automatic checkout equipment of the utility model, including housing assembly 1, rise
Descending mechanism, vision-based detection mechanism 3, culling unit 4, rejecting pneumatic unit 5, bottle model and producing line model 6.On housing assembly 1
Portion's lateral surface is fixedly connected with vision-based detection mechanism 3, and 1 upper inner of housing assembly sets elevating mechanism, and elevating mechanism is examined with vision
Mechanism 3 to be surveyed to be fixedly connected, elevating mechanism drives 3 lift adjustment of vision-based detection mechanism, is detected comprehensively beneficial to vision-based detection mechanism 3,
Improve detection quality and yields.The lower section of vision-based detection mechanism 3 sets producing line model 6, bottle rack model on producing line model 6,
Bottle model moves on producing line model 6, successively by vision-based detection mechanism 3.6 one end of producing line model is vertically arranged a rejecting list
Member 4, for rejecting unqualified bottle model.Pneumatic unit 5 is rejected in the connection of 4 one end of culling unit, for being provided to culling unit 4
Power.Vision-based detection mechanism 3 is electrically connected with housing assembly 1, and housing assembly 1 is connected with rejecting 5 signal of pneumatic unit.Vision-based detection
Mechanism 3 is used for the bottle cap confined state information for collecting bottle model, includes a software systems, the software systems in housing assembly 1
Default bottle cap confined state criterion of acceptability, bottle cap confined state information is transmitted to soft in housing assembly 1 by vision-based detection mechanism 3
Part system, software systems are by comparing bottle cap confined state information and bottle cap confined state criterion of acceptability, and by comparison result
Be transmitted to and reject pneumatic unit 5, it is qualified, then bottle model by, it is unqualified, reject pneumatic unit 5 by unqualified bottle model
Reject to culling unit 4 and temporarily store.
Referring to Fig. 3, housing assembly 1 includes industrial personal computer first assembly 9, the second component of industrial personal computer 10, electric-controlled plate 11, keyboard
Box 12, display 13, touch screen 14 and alarm lamp 15.1 bottom of housing assembly sets industrial personal computer first assembly 9 and industrial personal computer second
Component 10, the top of the second component of industrial personal computer 10 set electric-controlled plate 11, and the top of electric-controlled plate 11 sets keyboard case 12, the top of keyboard case 12
Display 13 is set, touch screen 14 is set with 13 adjacent side of display, the top of touch screen 14 sets alarm lamp 15.The industry control
Machine first assembly 9, the second component of industrial personal computer 10, electric-controlled plate 11, keyboard case 12, display 13, touch screen 14 and alarm lamp 15 it
Between be electrically connected to each other.
Referring to Fig. 4, elevating mechanism include servomotor 16, upper junction plate 17, fixed link 18, guide rod 19, bottom plate 20,
Screw 21, middle connecting plate and sliding block.It is fixedly connected between upper junction plate 17 and bottom plate 20 by four guide rods 19, four guide rods 19
It is parallel to each other and equal length.Sliding block is arranged on guide rod 19, middle connecting plate is fixedly connected with sliding block, is set in the middle part of middle connecting plate
One screw 21, screw 21 are connected with servomotor 16, and servomotor 16 is arranged at the top of upper junction plate 17.Middle connecting plate length is big
In 17 length of upper junction plate, middle connecting plate both ends set fixed link 18 respectively, and two fixed links 18 are arranged in parallel, solid in fixed link 18
Surely vision-based detection mechanism 3 is connected.Connecting plate drives fixed link along 21 elevating movement of screw, middle connecting plate during servomotor 16 drives
18 elevating movements, fixed link 18 drive 3 elevating movement of vision-based detection mechanism, beneficial to vision-based detection mechanism 3 comprehensive collection bottle cap dress
With status information, detection quality is improved, improves yields.
Referring to Fig. 5, vision-based detection mechanism 3 includes shell, water chestnut mirror 22, middle position camera 23, first panel light source 24, rejecting
Sensor 25, reflector 26, left position camera 27, triggering take pictures sensor 28, second panel light source 29, right position camera 30, annular
31 and the 3rd panel light source 32 of light source.Shell both sides correspondence position opens up two openings, for passing through bottle model.Top in shell
Middle part sets an annular light source 31, and 31 surrounding of annular light source sets first panel light source 24, second panel light source 29 and the respectively
Three panel light sources 32, first panel light source 24,29 and the 3rd panel light source of second panel light source, 32 distribution triangular in shape, the first face
Annular light source 31 is trapped among centre by plate light source 24,29 and the 3rd panel light source 32 of second panel light source, there is provided sufficient illumination bar
Part.31 surrounding of annular light source sets middle position camera 23, left position camera 27 and right position camera 30, middle position camera 23, left position phase respectively
30 distribution triangular in shape of machine 27 and right position camera, middle position camera 23, left position camera 27 and right position camera 30 enclose annular light source 31
In centre, beneficial to comprehensive processing of taking pictures.23 rear of middle position camera sets a water chestnut mirror 22, for improving lighting angle.Left position phase
Triggering is set to take pictures sensor 28 between machine 27 and second panel light source 29, triggering is taken pictures sensor 28 and middle position camera 23, left
Position camera 27 is connected with right 30 equal signal of position camera, is triggered sensor 28 of taking pictures and is sensed bottle model generation photographing signals, will clap
Take pictures according to signal transmission to middle position camera 23, left position camera 27 and right position camera 30 to bottle model.Outer side is set
Sensor 25 is rejected, reflector 26 is set with rejecting 25 opposite position of sensor, the sensing for improving rejecting sensor 25 is sensitive
Degree.
Ease up referring to Fig. 6, culling unit 4 includes roller 33, support feet 34, guardrail 35, crossbeam 36, caching reflector 37
It is filled with bottle sensor 38.36 lower end of crossbeam is fixedly connected with two support feets 34, and 36 upper end of crossbeam is arranged in parallel multiple rollers 33, more
For three skirts around guardrail 35 is set, 35 one end of guardrail sets caching reflector 37 is gentle to be filled with bottle sensor 38 around a roller 33,
The full bottle sensor 38 of caching is connected with 15 signal of alarm lamp, when the bottle model of storage in culling unit 4 is excessive, caches full bottle
Sensor 38 produces induction information, and the induction information is transmitted to alarm lamp 15, and alarm lamp 15 lights, and prompts to remove and rejects
4 unqualified bottle model in unit.Two height of support feet 34 differ so that roller 33 is arranged in inclined-plane, beneficial to collection not
Correct bottle model.
Referring to Fig. 7, rejecting pneumatic unit 5 includes cylinder, rejects fixed plate 40 and reject buffering adhesive 41, fixed plate is rejected
40 are fixed on 5 lower section of rejecting pneumatic unit, reject the two rejecting buffering adhesives 41 that are arranged in parallel above fixed plate 40, reject buffering adhesive 41
Cylinder is connected, cylinder, which is arranged at, rejects inside pneumatic unit 5.Cylinder is used to eject rejecting buffering adhesive 41.
When the utility model bottle cap vision automatic checkout equipment works, when bottle model passes through vision-based detection mechanism 3, touch
Hair take pictures sensor 28 produce induction information, middle position camera 23, left position camera 27 and right position camera 30 to bottle cap confined state into
Row is taken pictures, and elevating mechanism 2 drives 3 elevating movement of vision-based detection mechanism, makes photo angle more fully.Vision-based detection mechanism 3 will
Bottle cap confined state information is transmitted to software systems in housing assembly 1, software systems by compare bottle cap confined state information with
Bottle cap confined state criterion of acceptability, and comparison result is transmitted to and rejects pneumatic unit 5, qualified, then bottle model is by no
Qualification, rejecting pneumatic unit 5, which rejects unqualified bottle model to culling unit 4, temporarily to be stored, and realizes bottle cap assembly automation
Detection, reduces cost of labor, effectively improves detection quality and yields.
Compared with prior art, the bottle cap vision automatic checkout equipment of the utility model by vision-based detection mechanism 3 by bottle
Lid confined state information is transmitted to software systems in housing assembly 1, and software systems are by comparing bottle cap confined state information and bottle
Lid confined state criterion of acceptability, and comparison result is transmitted to and rejects pneumatic unit 5, qualified, then bottle model is not by conforming to
Lattice, rejecting pneumatic unit 5, which rejects unqualified bottle model to culling unit 4, temporarily to be stored, and realizes that bottle cap assembly automation is examined
Survey, reduce cost of labor, effectively improve detection quality and yields;Connecting plate is lifted along screw 21 and transported during servomotor 16 drives
Dynamic, middle connecting plate drives 18 elevating movement of fixed link, and fixed link 18 drives 3 elevating movement of vision-based detection mechanism, examined beneficial to vision
3 comprehensive collection bottle cap confined state information of mechanism is surveyed, detection quality is improved, improves yields;First panel light source 24, the second face
29 and the 3rd panel light source of plate light source, 32 distribution triangular in shape, first panel light source 24,29 and the 3rd panel of second panel light source
Annular light source 31 is trapped among centre by light source 32, there is provided sufficient lighting condition;Middle position camera 23, left position camera 27 and right position camera
30 distributions triangular in shape, annular light source 31 is trapped among centre by middle position camera 23, left position camera 27 and right position camera 30, beneficial to full side
Take pictures processing position.
The above is only the preferred embodiment of the present invention, and it does not limit the scope of the patent of the present invention,
Every any modification made within the design of the utility model, equivalent substitution and improvement etc. should be included in the utility model
Scope of patent protection in.
Claims (8)
- A kind of 1. bottle cap vision automatic checkout equipment, it is characterised in that:Including housing assembly, elevating mechanism, vision-based detection mechanism, Culling unit, rejecting pneumatic unit, bottle model and producing line model, housing assembly upper outside face are fixedly connected with vision testing machine Structure, housing assembly upper inner set elevating mechanism, and elevating mechanism is fixedly connected with vision-based detection mechanism, and elevating mechanism drives and regards Feel testing agency lift adjustment, producing line model is set below vision-based detection mechanism, bottle rack model on producing line model, producing line mould Type one end is vertically arranged a culling unit, and pneumatic unit, vision-based detection mechanism and housing assembly are rejected in the connection of culling unit one end It is electrically connected, housing assembly is connected with rejecting pneumatic unit signal.
- 2. bottle cap vision automatic checkout equipment as claimed in claim 1, it is characterised in that the elevating mechanism includes servo electricity Machine, upper junction plate, fixed link, guide rod, bottom plate, screw, middle connecting plate and sliding block, are led between upper junction plate and bottom plate by four Bar is fixedly connected, and sliding block is arranged on guide rod, and middle connecting plate is fixedly connected with sliding block, a screw, screw are set in the middle part of middle connecting plate It is connected with servomotor, servomotor is arranged above upper junction plate, and middle connecting plate both ends set fixed link respectively, in fixed link It is fixedly connected with vision-based detection mechanism.
- 3. bottle cap vision automatic checkout equipment as claimed in claim 1, it is characterised in that the vision-based detection mechanism includes outer Shell, middle position camera, first panel light source, reject sensor, reflector, left position camera, triggering are taken pictures sensor, second panel light Source, right position camera, annular light source and the 3rd panel light source, top middle portion sets an annular light source in shell, around annular light source First panel light source, second panel light source and the 3rd panel light source are set respectively, set respectively around annular light source middle position camera, Left position camera and right position camera, middle position camera, left position camera and right position camera distribution triangular in shape, middle position camera, left position camera Annular light source is trapped among centre with right position camera, sets triggering to take pictures sensor between left position camera and second panel light source, outside Set on the outside of shell and reject sensor, reflector is set with rejecting sensor opposite position.
- 4. bottle cap vision automatic checkout equipment as claimed in claim 1, it is characterised in that the culling unit include roller, Support feet, guardrail, crossbeam, caching reflector ease up and are filled with a bottle sensor, and crossbeam lower end is fixedly connected with two support feets, crossbeam upper end Be arranged in parallel multiple rollers, and around guardrail is set, guardrail one end sets caching reflector to ease up and is filled with multiple three skirts of cylinder Bottle sensor.
- 5. bottle cap vision automatic checkout equipment as claimed in claim 1, it is characterised in that the rejecting pneumatic unit includes gas Cylinder, reject fixed plate and reject buffering adhesive, rejects fixed plate and is fixed on below rejecting pneumatic unit, rejects parallel above fixed plate Set two to reject buffering adhesive, reject buffering gemel connection cylinder, cylinder, which is arranged at, rejects inside pneumatic unit.
- 6. bottle cap vision automatic checkout equipment as claimed in claim 2, it is characterised in that four guide rods are parallel to each other simultaneously And equal length.
- 7. bottle cap vision automatic checkout equipment as claimed in claim 3, it is characterised in that the first panel light source, second Panel light source and the 3rd panel light source distribution triangular in shape, first panel light source, second panel light source and the 3rd panel light source will Annular light source is trapped among centre.
- 8. bottle cap vision automatic checkout equipment as claimed in claim 4, it is characterised in that the housing assembly includes an alarm Lamp, alarm lamp are connected with caching full bottle sensor signal.
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CN201721145821.XU CN207288109U (en) | 2017-09-06 | 2017-09-06 | A kind of bottle cap vision automatic checkout equipment |
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CN201721145821.XU CN207288109U (en) | 2017-09-06 | 2017-09-06 | A kind of bottle cap vision automatic checkout equipment |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109225932A (en) * | 2018-10-12 | 2019-01-18 | 安徽海思达机器人有限公司 | A kind of wine box overlap checking device |
CN109465206A (en) * | 2018-12-19 | 2019-03-15 | 中科天工(武汉)智能技术有限公司 | A kind of full-open type packing box foxing, pattern visual detection device and method |
CN109990722A (en) * | 2019-05-05 | 2019-07-09 | 宁波昱达智能机械有限公司 | A kind of bottle cap detection device |
CN110278703A (en) * | 2019-07-19 | 2019-09-24 | 格力电器(武汉)有限公司 | Remote controller battery cover detection device, system and method |
CN110586490A (en) * | 2019-08-12 | 2019-12-20 | 广州市日睛自动化机械有限公司 | Bottle cap visual detection machine |
CN112705467A (en) * | 2020-12-29 | 2021-04-27 | 航天亮丽电气有限责任公司 | External visual detection equipment for electric energy meter |
CN115009631A (en) * | 2022-05-18 | 2022-09-06 | 上海龙腾科技股份有限公司 | Discharging mechanism and rejecting mechanism |
-
2017
- 2017-09-06 CN CN201721145821.XU patent/CN207288109U/en not_active Expired - Fee Related
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109225932A (en) * | 2018-10-12 | 2019-01-18 | 安徽海思达机器人有限公司 | A kind of wine box overlap checking device |
CN109465206A (en) * | 2018-12-19 | 2019-03-15 | 中科天工(武汉)智能技术有限公司 | A kind of full-open type packing box foxing, pattern visual detection device and method |
CN109990722A (en) * | 2019-05-05 | 2019-07-09 | 宁波昱达智能机械有限公司 | A kind of bottle cap detection device |
CN110278703A (en) * | 2019-07-19 | 2019-09-24 | 格力电器(武汉)有限公司 | Remote controller battery cover detection device, system and method |
CN110278703B (en) * | 2019-07-19 | 2024-05-31 | 格力电器(武汉)有限公司 | Remote controller battery cover detection device, system and method |
CN110586490A (en) * | 2019-08-12 | 2019-12-20 | 广州市日睛自动化机械有限公司 | Bottle cap visual detection machine |
CN110586490B (en) * | 2019-08-12 | 2024-05-17 | 广州市日睛自动化机械有限公司 | Bottle lid visual inspection machine |
CN112705467A (en) * | 2020-12-29 | 2021-04-27 | 航天亮丽电气有限责任公司 | External visual detection equipment for electric energy meter |
CN115009631A (en) * | 2022-05-18 | 2022-09-06 | 上海龙腾科技股份有限公司 | Discharging mechanism and rejecting mechanism |
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