CN207209473U - A kind of full-automatic train material flattening device - Google Patents
A kind of full-automatic train material flattening device Download PDFInfo
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- CN207209473U CN207209473U CN201720809479.2U CN201720809479U CN207209473U CN 207209473 U CN207209473 U CN 207209473U CN 201720809479 U CN201720809479 U CN 201720809479U CN 207209473 U CN207209473 U CN 207209473U
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- gate
- fixed support
- type fixed
- elevating mechanism
- rushing board
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Abstract
A kind of full-automatic train material flattening device described in the utility model, it includes gate-type fixed support, the gate-type fixed support upper position sets elevating mechanism, elevating mechanism is connected by steel wire rope with rushing board mechanism, crossbeam in rushing board mechanism is arranged in gate-type fixed support guide rail slideway, rushing board mechanism can be moved up and down by elevating mechanism steel wire rope in gate-type fixed support guide rail slideway, detection means be set on gate-type fixed support, detection means is connected with control device；The utility model is applied to smooth by the loose unpacked material after the chute entrucking of quickly ration loading station；Equipment is realized to the automatic smooth of train strip compartment by the position height of automatic detection railway car by elevating mechanism and rushing board mechanism action；The beneficial effects of the utility model：, efficiency high good to the material heap planarization effects of train loose unpacked material compartment wedge angle type.
Description
Technical field
A kind of full-automatic train material flattening device is the utility model is related to, suitable for materials such as harbour, harbour, coal preparation plants
Storage train loose unpacked material leveling operation, belongs to railing corollary equipment field.
Background technology
With the fast development of large amount bulk cargo land-and-water transportation, harbour needs to use ore, the coal of the long-distance transhipment of train progress
Amount Deng bulk granular material is increasing.Quickly ration loading station is widely used with the characteristics of economical and efficient, but by
In characteristic and the quickly ration loading station of bulk material the characteristics of, the material that is filled with quickly ration loading station before array carriage,
Respectively there is a wedge angle moulding mixture heap at rear portion, when train driving passes through bend, due to the effect of centrifugal force, the material heap meeting of railway carriage or compartment square corner type
Side is thrown toward, causes compartment both sides material useful load unbalanced, outside the easily unrestrained railway carriage or compartment of material, causes loss of material and environment dirty
Dye, compartment is turned on one's side when serious, has potential safety hazard.
Existing trim product is divided into two kinds, and one kind is revolving material spreader, is usually used in the smooth of loose unpacked material,
Need to move repeatedly in work, smooth material is uneven, and efficiency is low；Another is the flat material machine of forward-reverse spiral, the equipment
Intermediate material is conveyed to both sides using forward-reverse spiral and distributed, the big wedge angle material heap that this kind of equipment is formed to entrucking needs repeatedly
It is smooth multiple, and material is easily shed vehicle exterior, effect is not also highly desirable.
The content of the invention
The purpose of this utility model is in place of overcome the deficiencies in the prior art, there is provided a kind of to train loose unpacked material compartment
Respectively there is the full-automatic train material flattening device that the material heap of a wedge angle type can handle effectively in front and rear portions.
A kind of full-automatic train material flattening device described in the utility model, it includes gate-type fixed support, the door
Formula fixed support upper position sets elevating mechanism, and elevating mechanism is connected by steel wire rope with rushing board mechanism, in rushing board mechanism
Crossbeam is arranged in gate-type fixed support guide rail slideway, and rushing board mechanism can be in gate-type fixed support by elevating mechanism steel wire rope
Moved up and down in guide rail slideway, detection means is set on gate-type fixed support, detection means is connected with control device.
Described gate-type fixed support is made up of double columns and double crossbeams, is welded by H profile steel or round steel, unilateral double vertical
Two opposites of post are welded with guide rail slideway respectively.
Described elevating mechanism is made up of motor reducer, electromagnetic clutch, reel and steel wire rope etc.；Set using redundancy
Meter, motor reducer the using and the reserved, electromagnetic clutch the using and the reserved, during normal work, a decelerating through motor of wherein homonymy is mechanical, electrical
Magnet clutch live line work is driven together with reel, and motor reducer, the electromagnetic clutch of opposite side are standby, when operating electricity
When machine reductor breaks down, prepped side work can be rapidly switched to, does not influence entrucking.
Described rushing board mechanism is characterized in that：It includes but is not limited to motor reducer, rack pinion and forward and backward
Push pedal composition form.By the rotating of motor reducer, gear band carry-over bar moves back and forth, and makes preceding push pedal, rear push pedal can be with
Expanding-contracting action is carried out by control requirement.
Described detection means includes optoelectronic switch and proximity switch, and wherein optoelectronic switch is installed on railway supported on both sides frame
On, effect is that railway carriage positioning is given during flatcar；Proximity switch is installed on below bracing frame crossbeam, and effect is right during flatcar
Material flattening machine structure lifting position and down position positioning.
Described control device includes PLC electrical control cabinets, host computer, the display being sequentially connected.
The beneficial effects of the utility model：, efficiency good to the material heap planarization effects of the wedge angle type of train loose unpacked material compartment one
It is high.
Brief description of the drawings
Fig. 1 be background technology described in the utility model in loose unpacked material by the chute entrucking of quickly ration loading station after
Schematic diagram.
Fig. 2 is a kind of full-automatic train material flattening device structural representation described in the utility model, in figure：
1-gate-type fixed support 2-elevating mechanism, 3-rushing board mechanism 4- detection means 5- control devices
Fig. 3 is the structural representation of elevating mechanism 2 in a kind of full-automatic train material flattening device described in the utility model
Scheme, in figure：
21-motor reducer, I 22-electromagnetic clutch, I 23-reel, 24-electromagnetic clutch II
25-motor reducer II
Fig. 4 is the structural representation of rushing board mechanism 3 in a kind of full-automatic train material flattening device described in the utility model
Scheme, in figure：
31-preceding push pedal 32-lower rack 33-frame runner, 34-driving gear
35-driven gear, 36-upper rack 37-38-crossbeam of rear push pedal
Embodiment
A kind of full-automatic train material flattening device described in the utility model, it includes gate-type fixed support 1, described
The upper position of gate-type fixed support 1 sets elevating mechanism 2, and elevating mechanism 2 is connected by steel wire rope with rushing board mechanism 3, ledal-pushing machine
Crossbeam in structure 3 is arranged in the guide rail up and down slideway of gate-type fixed support 1, and rushing board mechanism 3 can by steel wire rope in elevating mechanism 2
To be moved up and down in the guide rail slideway of gate-type fixed support 1, detection means 4, detection means 4 are set on gate-type fixed support 1
It is connected with control device 5.
When equipment is run, operating personnel click on system and open car button, and control device 5 will be according to car loading operation technological process
Requirement, the automatic running under the cooperation of detection means 4.Rushing board mechanism 3 is lifted first, is stopped when reaching setting position, locomotive
Headstock passes through.The signal provided by detection means 4, rushing board mechanism 3 are fallen by elevating mechanism 2, after falling in place, are passed through
Motor reducer drives driving gear 34, the synchronous axial system of driven gear 35, drives upper rack 36 and lower rack 32 to move, before promotion
Push pedal 31, make to push away before material is rapid, it is preceding to push away when push pedal 31 before detection means 4 detects and the setting safe distance of train side
Action is automatically stopped.Then motor reducer reversely rotates, and preceding push pedal 31 is recovered to original position.Train continues to move ahead, in reaction
Under power, rough and uneven in surface material is carried out by rear push pedal 37 smooth while the material heap of a wedge angle type at compartment rear portion is smooth.When
When detection means 4 detects that rear push pedal 37 reaches setpoint distance with car rear side, elevating mechanism 2 starts, and rushing board mechanism 3 rises, across
Cross train rear side, train continues to move ahead, and the signal provided by detection means 4, rushing board mechanism 3 declines, whole process circulate into
OK.
Claims (3)
- A kind of 1. full-automatic train material flattening device, it is characterised in that：It includes gate-type fixed support, and the gate-type fixes branch Frame upper position sets elevating mechanism, and elevating mechanism is connected by steel wire rope with rushing board mechanism, the crossbeam installation in rushing board mechanism In gate-type fixed support guide rail slideway, rushing board mechanism can be in gate-type fixed support guide rail slideway by elevating mechanism steel wire rope Inside move up and down, detection means is set on gate-type fixed support, detection means is connected with control device；By the device, to row Car loose unpacked material compartment can be handled effectively in the material heap that front and rear portions respectively have a wedge angle type.
- A kind of 2. full-automatic train material flattening device according to claim 1, it is characterised in that：Described elevating mechanism It is made up of motor reducer, electromagnetic clutch, reel and steel wire rope；Using Redundancy Design, motor reducer the using and the reserved, electromagnetism Clutch the using and the reserved, during normal work, wherein a motor reducer of homonymy, electromagnetic clutch live line work are together with reel Transmission, motor reducer, the electromagnetic clutch of opposite side are standby, can be rapid when operating motor reducer breaks down Prepped side work is switched to, does not influence entrucking.
- A kind of 3. full-automatic train material flattening device according to claim 1, it is characterised in that：Described rushing board mechanism It is characterized in that：It includes but is not limited to motor reducer, rack pinion and forward and backward push pedal composition form；Pass through motor The rotating of reductor, gear band carry-over bar move back and forth, and preceding push pedal, rear push pedal is carried out by control requirement flexible dynamic Make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720809479.2U CN207209473U (en) | 2017-07-06 | 2017-07-06 | A kind of full-automatic train material flattening device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720809479.2U CN207209473U (en) | 2017-07-06 | 2017-07-06 | A kind of full-automatic train material flattening device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207209473U true CN207209473U (en) | 2018-04-10 |
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ID=61812457
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720809479.2U Active CN207209473U (en) | 2017-07-06 | 2017-07-06 | A kind of full-automatic train material flattening device |
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| CN (1) | CN207209473U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110271881A (en) * | 2019-01-14 | 2019-09-24 | 江苏粮友机器人有限公司 | A kind of flat grain equipment for silo |
-
2017
- 2017-07-06 CN CN201720809479.2U patent/CN207209473U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110271881A (en) * | 2019-01-14 | 2019-09-24 | 江苏粮友机器人有限公司 | A kind of flat grain equipment for silo |
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