CN207204527U - A kind of energy-conserving intelligent photocuring system - Google Patents
A kind of energy-conserving intelligent photocuring system Download PDFInfo
- Publication number
- CN207204527U CN207204527U CN201720941732.XU CN201720941732U CN207204527U CN 207204527 U CN207204527 U CN 207204527U CN 201720941732 U CN201720941732 U CN 201720941732U CN 207204527 U CN207204527 U CN 207204527U
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- Prior art keywords
- lamp bar
- energy
- transport mechanism
- solidified
- photocuring system
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- 238000000016 photochemical curing Methods 0.000 title claims abstract description 24
- 230000007723 transport mechanism Effects 0.000 claims abstract description 26
- 238000005286 illumination Methods 0.000 claims abstract description 16
- 238000004020 luminiscence type Methods 0.000 claims description 8
- 239000000725 suspension Substances 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 4
- 230000001678 irradiating effect Effects 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims description 3
- 230000003287 optical effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000004134 energy conservation Methods 0.000 abstract description 5
- 238000003848 UV Light-Curing Methods 0.000 description 5
- 238000007711 solidification Methods 0.000 description 5
- 230000008023 solidification Effects 0.000 description 5
- 239000000047 product Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000001723 curing Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
Landscapes
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
- Coating Apparatus (AREA)
Abstract
The utility model discloses a kind of energy-conserving intelligent photocuring system, including:Central control unit, transport mechanism, the size detecting device in transport mechanism and positioned at transport mechanism one end and the one or more illumination units set along transport mechanism direction of transfer, illumination unit include:The support of door type, two lamp bar drive devices being installed on on the inside of cradle top and the irradiation lamp bar being installed in lamp bar drive device, irradiation lamp bar is moved left and right under the driving of lamp bar drive device, and central control unit is electrically connected with transport mechanism, size detecting device, lamp bar drive device and irradiation lamp bar respectively.Irradiation lamp bar and the distance of object to be solidified are adjusted by detecting the width of object to be solidified, so as to improve energy utilization rate, avoids wasting;The luminous intensity of irradiation lamp bar is adjusted using the distance that distance measuring sensor detects object to be solidified and irradiates lamp bar, realizes energy-conservation purpose;Two streamlines are combined, improve production efficiency so that production capacity is double.
Description
Technical field
It the utility model is related to curing technology field, more particularly to a kind of energy-conserving intelligent photocuring system.
Background technology
UV curing is can to send a kind of plant equipment of available intensive ultraviolet.It has been widely used in printing
The industries such as brush, electronics, building materials, machinery.The species of UV curing and pattern are different because of the solid product difference of its light, but
Its final purpose is consistent, is exactly for UV curing paint or UV ink etc..UV curing is by light-source system, ventage
Five parts such as system, control system, transmission system and casing form.
It is changeless to be used for the position of luminous light fixture in existing UV curing apparatus, but the product that needs solidify is each
Kind various kinds, omnifarious, when the product for needing to solidify is smaller, light fixture is distant from product, it is necessary to which strong light could be complete
Into solidification, this just needs the power for increasing light fixture, wasted so as to easily cause.All it is a little in addition, during each solidification
All lamp beads on bright light tool, when the product size of solidification is smaller, this will also result in waste.
Therefore, the prior art is defective, it is necessary to improve.
Utility model content
Technical problem to be solved in the utility model is:The utility model provides a kind of energy-conserving intelligent photocuring system
System, can solve the problems, such as the energy waste of curing apparatus well, and full-automatic production, production efficiency are high.
The technical solution of the utility model is as follows:The utility model provides a kind of energy-conserving intelligent photocuring system, and it is special
Sign is, including:Central control unit, transport mechanism, in the transport mechanism and positioned at described transport mechanism one end
Size detecting device and the one or more illumination units set along transport mechanism direction of transfer, the illumination unit bag
Include:The support of door type, two lamp bar drive devices being installed on on the inside of the cradle top and it is installed on the lamp bar and drives
Irradiation lamp bar on dynamic device, the irradiation lamp bar move left and right under lamp bar drive device driving, the center control
Device is electrically connected with the transport mechanism, size detecting device, lamp bar drive device and irradiation lamp bar respectively.
The support includes:One cross bar and the side lever being connected respectively with the cross bar both ends, the irradiation lamp bar and institute
It is parallel to state side lever.
The lamp bar drive device is stepper motor or mechanical arm.
The size detecting device is an optical grating construction.
The illumination unit also includes the distance measuring sensor in the irradiation lamp bar.
The size detecting device detects the width of object to be solidified, and by the width data detected be transferred to it is described in
Control device is entreated, the central control unit root width data drives two lamp bar drive devices in each illumination unit.
The central control unit includes a brightness adjusting unit for being used to adjust irradiation lamp bar brightness, the brightness regulation
Unit is electrically connected with the irradiation lamp bar.
The irradiation lamp bar includes several luminescence units individually to light, and the size detecting device is also used for including one
The height sensor of object height to be solidified is detected, the central control unit controls corresponding according to the height of object to be solidified
Luminescence unit light.
The energy-conserving intelligent photocuring system also includes:The slide rail that is installed on the inside of the cradle top and it is located at
Some suspension hooks slided on the slide rail and on the slide rail, the suspension hook are used to hang object to be solidified.
The irradiation lamp bar is UV-LED lamp bars, and the transport mechanism is a conveyer belt.
Using such scheme, the utility model provides a kind of energy-conserving intelligent photocuring system, by detecting thing to be solidified
The width of body irradiates lamp bar and the distance of object to be solidified to adjust, and so as to improve energy utilization rate, avoids wasting;And utilize
Distance measuring sensor detection object to be solidified adjusts the luminous intensity of irradiation lamp bar with irradiating the distance of lamp bar, so as to solid in guarantee
On the premise of changing effect, the purpose of energy-conservation is realized;Further.Also two streamlines are combined, production efficiency is improved, makes
It is double to obtain production capacity.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model energy-conserving intelligent photocuring system.
Fig. 2 is the utility model energy-conserving intelligent photocuring system electrical schematic diagram.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in detail.
The utility model provides a kind of energy-conserving intelligent photocuring system, is adjusted by detecting the width of object to be solidified
Section irradiation lamp bar and the distance of object to be solidified, so as to improve energy utilization rate, avoid wasting.It is referring to Fig. 1, described energy-saving
Intelligent photocuring system includes:Central control unit 2, transport mechanism 4, in the transport mechanism 4 and it is located at the transmission
The size detecting device 6 of the one end of mechanism 4 and the one or more illumination units 8 set along the direction of transfer of transport mechanism 4.
The illumination unit 8 includes:The support 82 of door type, two lamp bar drive devices being installed in the inside top of support 82
84 and the irradiation lamp bar 86 that is installed in the lamp bar drive device 84, the irradiation lamp bar 86 drives in the lamp bar to be filled
Put and moved left and right under 84 drivings, the central control unit 2 is driven with the transport mechanism 4, size detecting device 6, lamp bar respectively
Dynamic device 84 and irradiation lamp bar 86 are electrically connected with.
The support 82 includes:One cross bar 87 and the side lever 88 being connected respectively with the both ends of cross bar 87, the irradiation
Lamp bar 86 is preferably parallel with the side lever 87.
The lamp bar drive device 84 is used to drive lamp bar to move, so as to adjust irradiation lamp bar 86 and thing to be solidified
The distance of body.The lamp bar drive device 84 is stepper motor or mechanical arm.When the lamp bar drive device 84 is stepping horse
Up to when, the stepper motor is given by input pulse signal, so as to control it flexible, so as to drive irradiation lamp bar 86 to move.
Further, the transport mechanism 4 is a conveyer belt.The irradiation lamp bar 86 is UV-LED lamp bars.
Further, the size detecting device 6 is an optical grating construction, and it forms a light curtain towards the direction of transport mechanism 4,
When passing through light curtain under conveying of the object to be solidified in transport mechanism 4, light curtain detects the width of object to be solidified.The size inspection
Survey device 6 and detect the width of object to be solidified, and the width data detected is transferred to the central control unit 2, it is described
2 width datas of central control unit drive two lamp bar drive devices 84 in each illumination unit 8, so that each photograph
The width that the distance between two irradiation lamp bars 86 in unit 8 are slightly larger than the object to be solidified is penetrated, so that object to be solidified
It can either be irradiated from two between lamp bars 86 by the way that and can enough maximally utilizes the light that irradiation lamp bar 86 is sent, and is saved so as to reach
The purpose of the energy.
Alternative, the illumination unit 8 also includes the distance measuring sensor 89 in the irradiation lamp bar 86, described
Distance measuring sensor 89 is used to measure object to be solidified with irradiating the distance between lamp bar 86.The central control unit 2 includes one
For adjusting the brightness adjusting unit of the irradiation irradiation brightness of lamp bar 86, the brightness adjusting unit and the irradiation lamp bar 86 are electrical
Connection, so as to adjust the exposure intensity of each irradiation lamp bar 86.Object to be solidified moves under the transport mechanism 4 effect
When, the utility model detects object to be solidified and the photograph in the illumination unit 8 by distance measuring sensor 89 in each illumination unit 8
The distance of shot-light bar 86, when the distance is less than setting value, the luminous of the irradiation lamp bar 86 is reduced by brightness adjusting unit
Intensity, so as on the premise of solidification effect is ensured, realize the purpose of energy-conservation.
Alternative, the irradiation lamp bar 86 includes several luminescence units individually to light, the size detection dress
Putting 6 also includes a height sensor for being used to detect object height to be solidified, and the central control unit 2 is according to object to be solidified
Height control corresponding luminescence unit in irradiation lamp bar 86 to light, such as when the height of object to be solidified only irradiates lamp bar 86
During the half of length, need to only light irradiation lamp bar 86 bottom luminescence unit can meet demand, without lighting irradiation lamp bar 86
The luminescence unit on top, further realize the purpose of energy-conservation.
In order to improve production efficiency, we gather together two streamlines so that production efficiency is double.Specifically,
On the basis of above-mentioned, the energy-conserving intelligent photocuring system also includes:Be installed on slide rail on the inside of the cradle top, with
And some suspension hooks slided on the slide rail and on the slide rail, the suspension hook are used to hang object to be solidified.So,
The transport mechanism of lower section forms a streamline, and the slide rail of top also forms a streamline with suspension hook, and two streamlines can
With operation simultaneously, so that production capacity is double.
In summary, the utility model provides a kind of energy-conserving intelligent photocuring system, by detecting object to be solidified
Width irradiates lamp bar and the distance of object to be solidified to adjust, and so as to improve energy utilization rate, avoids wasting;And utilize ranging
Sensor detection object to be solidified adjusts the luminous intensity of irradiation lamp bar with irradiating the distance of lamp bar, so as to be imitated in guarantee solidification
On the premise of fruit, the purpose of energy-conservation is realized;Further.Also two streamlines are combined, improve production efficiency so that production
Can be double.
Preferred embodiment of the present utility model is these are only, is not limited to the utility model, it is all in this practicality
All any modification, equivalent and improvement made within new spirit and principle etc., should be included in guarantor of the present utility model
Within the scope of shield.
Claims (10)
- A kind of 1. energy-conserving intelligent photocuring system, it is characterised in that including:Central control unit, transport mechanism, located at described In transport mechanism and positioned at described transport mechanism one end size detecting device and along transport mechanism direction of transfer set One or more illumination units, the illumination unit include:The support of door type, two be installed on on the inside of the cradle top Lamp bar drive device and the irradiation lamp bar being installed in the lamp bar drive device, the irradiation lamp bar are driven in the lamp bar Moved left and right under dynamic device driving, the central control unit drives with the transport mechanism, size detecting device, lamp bar respectively Device and irradiation lamp bar are electrically connected with.
- 2. energy-conserving intelligent photocuring system according to claim 1, it is characterised in that the support includes:One cross bar And the side lever being connected respectively with the cross bar both ends, the irradiation lamp bar are parallel with the side lever.
- 3. energy-conserving intelligent photocuring system according to claim 1, it is characterised in that the lamp bar drive device is step Enter motor or mechanical arm.
- 4. energy-conserving intelligent photocuring system according to claim 1, it is characterised in that the size detecting device is one Optical grating construction.
- 5. energy-conserving intelligent photocuring system according to claim 1, it is characterised in that the illumination unit also includes setting Distance measuring sensor in the irradiation lamp bar.
- 6. energy-conserving intelligent photocuring system according to claim 1, it is characterised in that the size detecting device detection The width of object to be solidified, and the width data detected is transferred to the central control unit, the central control unit Root width data is according to two lamp bar drive devices in each illumination unit of driving.
- 7. energy-conserving intelligent photocuring system according to claim 6, it is characterised in that the central control unit includes One is used to adjust the brightness adjusting unit for irradiating lamp bar brightness, and the brightness adjusting unit is electrically connected with the irradiation lamp bar.
- 8. energy-conserving intelligent photocuring system according to claim 1, it is characterised in that the irradiation lamp bar includes some The individual luminescence unit individually to light, the size detecting device also include a highly sensing for being used to detect object height to be solidified Device, the central control unit control corresponding luminescence unit to light according to the height of object to be solidified.
- 9. the energy-conserving intelligent photocuring system according to any one of claim 1 to 8, it is characterised in that also include:Installation Slide rail on the inside of the cradle top and some suspension hooks slided on the slide rail and on the slide rail, it is described Suspension hook is used to hang object to be solidified.
- 10. the energy-conserving intelligent photocuring system according to any one of claim 1 to 8, it is characterised in that the irradiation light Bar is UV-LED lamp bars, and the transport mechanism is a conveyer belt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720941732.XU CN207204527U (en) | 2017-07-31 | 2017-07-31 | A kind of energy-conserving intelligent photocuring system |
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CN201720941732.XU CN207204527U (en) | 2017-07-31 | 2017-07-31 | A kind of energy-conserving intelligent photocuring system |
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CN207204527U true CN207204527U (en) | 2018-04-10 |
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CN201720941732.XU Expired - Fee Related CN207204527U (en) | 2017-07-31 | 2017-07-31 | A kind of energy-conserving intelligent photocuring system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110505734A (en) * | 2019-08-15 | 2019-11-26 | 武汉亿力九鼎智能科技有限公司 | A kind of double lamp controllers of UVLED ultraviolet curing lamp |
-
2017
- 2017-07-31 CN CN201720941732.XU patent/CN207204527U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110505734A (en) * | 2019-08-15 | 2019-11-26 | 武汉亿力九鼎智能科技有限公司 | A kind of double lamp controllers of UVLED ultraviolet curing lamp |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180410 |