CN107234045A - A kind of energy-conserving intelligent photocuring system - Google Patents
A kind of energy-conserving intelligent photocuring system Download PDFInfo
- Publication number
- CN107234045A CN107234045A CN201710640280.6A CN201710640280A CN107234045A CN 107234045 A CN107234045 A CN 107234045A CN 201710640280 A CN201710640280 A CN 201710640280A CN 107234045 A CN107234045 A CN 107234045A
- Authority
- CN
- China
- Prior art keywords
- lamp bar
- energy
- transport mechanism
- irradiation lamp
- solidified
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000016 photochemical curing Methods 0.000 title claims abstract description 24
- 230000007723 transport mechanism Effects 0.000 claims abstract description 26
- 238000005286 illumination Methods 0.000 claims abstract description 16
- 238000004020 luminiscence type Methods 0.000 claims description 8
- 239000000725 suspension Substances 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims description 3
- 230000003287 optical effect Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 2
- 230000001678 irradiating effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 239000002699 waste material Substances 0.000 abstract description 7
- 238000004134 energy conservation Methods 0.000 abstract description 5
- 238000007711 solidification Methods 0.000 description 6
- 230000008023 solidification Effects 0.000 description 6
- 238000003848 UV Light-Curing Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 238000001723 curing Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
The present invention discloses a kind of energy-conserving intelligent photocuring system, including：Central control unit, transport mechanism, the size detecting device in transport mechanism and positioned at transport mechanism one end and the one or more illumination units set along transport mechanism direction of transfer, illumination unit include：The support of door type, two lamp bar drive devices being installed on on the inside of cradle top and the irradiation lamp bar being installed in lamp bar drive device, irradiation lamp bar is moved left and right under the driving of lamp bar drive device, and central control unit is electrically connected with transport mechanism, size detecting device, lamp bar drive device and irradiation lamp bar respectively.Irradiation lamp bar and the distance of object to be solidified are adjusted by detecting the width of object to be solidified, so as to improve energy utilization rate, it is to avoid waste；Object to be solidified is detected with the distance of irradiation lamp bar to adjust the luminous intensity of irradiation lamp bar using distance measuring sensor, realizes energy-conservation purpose；Two streamlines are combined, production efficiency are improved so that production capacity is double.
Description
Technical field
The present invention relates to curing technology field, more particularly to a kind of energy-conserving intelligent photocuring system.
Background technology
UV curing is can to send a kind of plant equipment of available intensive ultraviolet.It has been widely used in print
The industries such as brush, electronics, building materials, machinery.The species of UV curing with pattern because the solid product of its light is different and different, but
Its final purpose is consistent, is exactly for UV curing paint or UV ink etc..UV curing is by light-source system, ventage
Five parts such as system, control system, transmission system and casing are constituted.
It is changeless to be used for the position of luminous light fixture in existing UV curing apparatus, but needs the product solidified each
Various kinds is planted, omnifarious, when the product for needing to solidify is smaller, light fixture is distant from product, it is necessary to which strong light could be complete
Into solidification, this is accomplished by the power for increasing light fixture, so as to easily cause waste.In addition, being all a little during each solidification
All lamp beads on bright light tool, when the product size of solidification is smaller, this will also result in waste.
Therefore, the prior art is defective, it is necessary to improve.
The content of the invention
The technical problems to be solved by the invention are：The present invention provides a kind of energy-conserving intelligent photocuring system, can be very
The energy waste of curing apparatus, and full-automatic production are solved the problems, such as well, and production efficiency is high.
Technical scheme is as follows：The present invention provides a kind of energy-conserving intelligent photocuring system, including：Center control
Device, transport mechanism, in the transport mechanism and positioned at described transport mechanism one end size detecting device and along
One or more illumination units that transport mechanism direction of transfer is set, the illumination unit includes：The support of door type, it is installed on
Two lamp bar drive devices on the inside of the cradle top and the irradiation lamp bar being installed in the lamp bar drive device, institute
State irradiation lamp bar the lamp bar drive device driving under move left and right, the central control unit respectively with the conveyer
Structure, size detecting device, lamp bar drive device and irradiation lamp bar are electrically connected with.
The support includes：One cross bar and the side lever being connected respectively with the cross bar two ends, the irradiation lamp bar and institute
State side lever parallel.
The lamp bar drive device is stepper motor or mechanical arm.
The size detecting device is an optical grating construction.
The illumination unit also includes the distance measuring sensor in the irradiation lamp bar.
The size detecting device detects the width of object to be solidified, and by the width data detected be transferred to it is described in
Control device is entreated, the central control unit root width data is according to two lamp bar drive devices in each illumination unit of driving.
The central control unit includes a brightness adjusting unit for being used to adjust irradiation lamp bar brightness, the brightness regulation
Unit is electrically connected with the irradiation lamp bar.
The irradiation lamp bar includes several luminescence units individually lighted, and the size detecting device, which also includes one, to be used for
The height sensor of object height to be solidified is detected, the central control unit is controlled accordingly according to the height of object to be solidified
Luminescence unit light.
The energy-conserving intelligent photocuring system also includes：The slide rail that is installed on the inside of the cradle top and it is located at
Some suspension hooks slided on the slide rail and on the slide rail, the suspension hook is used to hang object to be solidified.
The irradiation lamp bar is UV-LED lamp bars, and the transport mechanism is a conveyer belt.
Using such scheme, the present invention provides a kind of energy-conserving intelligent photocuring system, by detecting object to be solidified
Width irradiates lamp bar and the distance of object to be solidified to adjust, so as to improve energy utilization rate, it is to avoid waste；And utilize ranging
Sensor detects object to be solidified with the distance of irradiation lamp bar to adjust the luminous intensity of irradiation lamp bar, so as to ensure solidification effect
On the premise of fruit, the purpose of energy-conservation is realized；Further.Also two streamlines are combined, production efficiency is improved so that production
Can be double.
Brief description of the drawings
Fig. 1 is the structural representation of energy-conserving intelligent photocuring system of the present invention.
Fig. 2 is energy-conserving intelligent photocuring system electrical schematic diagram of the present invention.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
The invention provides a kind of energy-conserving intelligent photocuring system, photograph is adjusted by detecting the width of object to be solidified
The distance of shot-light bar and object to be solidified, so as to improve energy utilization rate, it is to avoid waste.Referring to Fig. 1, the energy-conserving intelligent
Photocuring system includes：Central control unit 2, transport mechanism 4, in the transport mechanism 4 and positioned at the transport mechanism 4
The size detecting device 6 of one end and the one or more illumination units 8 set along the direction of transfer of transport mechanism 4.It is described to shine
Penetrating unit 8 includes：The support 82 of door type, two lamp bar drive devices 84 being installed in the inside top of support 82 and
The irradiation lamp bar 86 in the lamp bar drive device 84 is installed on, the irradiation lamp bar 86 drives in the lamp bar drive device 84
Under move left and right, the central control unit 2 respectively with the transport mechanism 4, size detecting device 6, lamp bar drive device 84
And irradiation lamp bar 86 is electrically connected with.
The support 82 includes：One cross bar 87 and the side lever 88 being connected respectively with the two ends of cross bar 87, the irradiation
Lamp bar 86 is preferably parallel with the side lever 87.
The lamp bar drive device 84 is used to drive lamp bar to move, so as to adjust irradiation lamp bar 86 and object to be solidified
Distance.The lamp bar drive device 84 is stepper motor or mechanical arm.When the lamp bar drive device 84 is stepper motor
When, the stepper motor is given by input pulse signal, so as to control it to stretch, so as to drive irradiation lamp bar 86 to move.
Further, the transport mechanism 4 is a conveyer belt.The irradiation lamp bar 86 is UV-LED lamp bars.
Further, the size detecting device 6 is an optical grating construction, and it forms a light curtain towards the direction of transport mechanism 4,
When passing through light curtain under conveying of the object to be solidified in transport mechanism 4, light curtain detects the width of object to be solidified.The size inspection
Survey device 6 and detect the width of object to be solidified, and the width data detected is transferred to the central control unit 2, it is described
2 width datas of central control unit are according to two lamp bar drive devices 84 in each illumination unit 8 are driven, so that each
The distance between two irradiation lamp bars 86 are slightly larger than the width of the object to be solidified in illumination unit 8, so that thing to be solidified
Body can either pass through between two irradiation lamp bars 86, the light that irradiation lamp bar 86 is sent can be maximally utilized again, so as to reach section
Save the purpose of the energy.
Alternative, the illumination unit 8 also includes the distance measuring sensor 89 in the irradiation lamp bar 86, described
Distance measuring sensor 89 is used to measure object to be solidified with irradiating the distance between lamp bar 86.The central control unit 2 includes one
Brightness adjusting unit for adjusting the irradiation irradiation brightness of lamp bar 86, the brightness adjusting unit and the irradiation lamp bar 86 are electrical
Connection, so as to adjust the exposure intensity of each irradiation lamp bar 86.Object to be solidified is moved under the transport mechanism 4 effect
When, the present invention detects object to be solidified and the irradiation light in the illumination unit 8 by distance measuring sensor 89 in each illumination unit 8
The distance of bar 86, when the distance is less than setting value, the luminous intensity of the irradiation lamp bar 86 is reduced by brightness adjusting unit,
So as on the premise of solidification effect is ensured, realize the purpose of energy-conservation.
Alternative, the irradiation lamp bar 86 includes several luminescence units individually lighted, the size detection dress
Putting 6 also includes a height sensor for being used to detect object height to be solidified, and the central control unit 2 is according to object to be solidified
Height control corresponding luminescence unit in irradiation lamp bar 86 to light, such as when the height of object to be solidified only has irradiation lamp bar 86
During the half of length, need to only light the luminescence unit of irradiation lamp bar 86 bottom can meet demand, without lighting irradiation lamp bar 86
The luminescence unit on top, further realizes the purpose of energy-conservation.
In order to improve production efficiency, we gather together two streamlines so that production efficiency is double.Specifically,
On the basis of above-mentioned, the energy-conserving intelligent photocuring system also includes：Be installed on slide rail on the inside of the cradle top, with
And some suspension hooks slided on the slide rail and on the slide rail, the suspension hook is for hanging object to be solidified.So,
Transport mechanism one streamline of formation of lower section, and the slide rail of top also forms a streamline with suspension hook, two streamlines can
With operation simultaneously, so that production capacity is double.
In summary, the present invention provides a kind of energy-conserving intelligent photocuring system, by the width for detecting object to be solidified
To adjust irradiation lamp bar and the distance of object to be solidified, so as to improve energy utilization rate, it is to avoid waste；And utilize ranging sensing
Device detects object to be solidified with the distance of irradiation lamp bar to adjust the luminous intensity of irradiation lamp bar, so as to ensure solidification effect
Under the premise of, realize the purpose of energy-conservation；Further.Also two streamlines are combined, production efficiency are improved so that production capacity is turned over
Times.
These are only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and
Any modifications, equivalent substitutions and improvements made within principle etc., should be included in the scope of the protection.
Claims (10)
1. a kind of energy-conserving intelligent photocuring system, it is characterised in that including：Central control unit, transport mechanism, located at described
In transport mechanism and positioned at described transport mechanism one end size detecting device and along transport mechanism direction of transfer set
One or more illumination units, the illumination unit includes：The support of door type, two be installed on on the inside of the cradle top
Lamp bar drive device and the irradiation lamp bar being installed in the lamp bar drive device, the irradiation lamp bar are driven in the lamp bar
Moved left and right under dynamic device driving, the central control unit drives with the transport mechanism, size detecting device, lamp bar respectively
Device and irradiation lamp bar are electrically connected with.
2. energy-conserving intelligent photocuring system according to claim 1, it is characterised in that the support includes：One cross bar
And the side lever being connected respectively with the cross bar two ends, the irradiation lamp bar is parallel with the side lever.
3. energy-conserving intelligent photocuring system according to claim 1, it is characterised in that the lamp bar drive device is step
Enter motor or mechanical arm.
4. energy-conserving intelligent photocuring system according to claim 1, it is characterised in that the size detecting device is one
Optical grating construction.
5. energy-conserving intelligent photocuring system according to claim 1, it is characterised in that the illumination unit also includes setting
Distance measuring sensor in the irradiation lamp bar.
6. energy-conserving intelligent photocuring system according to claim 1, it is characterised in that the size detecting device detection
The width of object to be solidified, and the width data detected is transferred to the central control unit, the central control unit
Root width data is according to two lamp bar drive devices in each illumination unit of driving.
7. energy-conserving intelligent photocuring system according to claim 6, it is characterised in that the central control unit includes
One is used to adjust the brightness adjusting unit for irradiating lamp bar brightness, and the brightness adjusting unit is electrically connected with the irradiation lamp bar.
8. energy-conserving intelligent photocuring system according to claim 1, it is characterised in that the irradiation lamp bar includes some
The individual luminescence unit individually lighted, the size detecting device also includes a highly sensing for being used to detect object height to be solidified
Device, the central control unit controls corresponding luminescence unit to light according to the height of object to be solidified.
9. the energy-conserving intelligent photocuring system according to any one of claim 1 to 8, it is characterised in that also include：Install
Slide rail on the inside of the cradle top and some suspension hooks slided on the slide rail and on the slide rail, it is described
Suspension hook is used to hang object to be solidified.
10. the energy-conserving intelligent photocuring system according to any one of claim 1 to 8, it is characterised in that the irradiation light
Bar is UV-LED lamp bars, and the transport mechanism is a conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710640280.6A CN107234045A (en) | 2017-07-31 | 2017-07-31 | A kind of energy-conserving intelligent photocuring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710640280.6A CN107234045A (en) | 2017-07-31 | 2017-07-31 | A kind of energy-conserving intelligent photocuring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107234045A true CN107234045A (en) | 2017-10-10 |
Family
ID=59989402
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710640280.6A Pending CN107234045A (en) | 2017-07-31 | 2017-07-31 | A kind of energy-conserving intelligent photocuring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107234045A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020228254A1 (en) * | 2019-05-16 | 2020-11-19 | 深圳市聚超能电子科技有限公司 | Uv-led drying apparatus and method for smart identification of width of printed item |
| WO2020259221A1 (en) * | 2019-06-26 | 2020-12-30 | 余姚煜昌电器有限公司 | Curing lamp and curing control method therefor |
| CN113370652A (en) * | 2020-08-11 | 2021-09-10 | 深圳市汉森软件有限公司 | Method, device, equipment and storage medium for controlling UV lamp to be turned on and off |
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| PB01 | Publication | ||
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Application publication date: 20171010 |