CN207154233U - Brush roll cleaning device - Google Patents
Brush roll cleaning device Download PDFInfo
- Publication number
- CN207154233U CN207154233U CN201720689995.6U CN201720689995U CN207154233U CN 207154233 U CN207154233 U CN 207154233U CN 201720689995 U CN201720689995 U CN 201720689995U CN 207154233 U CN207154233 U CN 207154233U
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- brush roll
- axle
- water
- flexible pipe
- pipeline
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Abstract
The utility model proposes brush roll cleaning device, its structure includes hand-operated valve, automatic valve, flexible pipe, swivel joint, axle, brush roll, pipeline;Wherein, the left end of brush roll is connected by the right-hand member of flange and axle, and the left end of axle is connected by swivel joint with flexible pipe, and flexible pipe is connected by the feed system of pipeline and ultra-pure water, and automatic valve and hand-operated valve are serially connected with pipeline.The advantages of the utility model:1)It ensure that product quality, yield and yield;2)Parts replacement cost is saved;3)Product quality is ensure that, reduces and reprocesses probability, reduces production cost;4)Water in Water Tanks is changed the frequency and reduced, and reduces water usage amount and cost;5)Reduce wastewater discharge and processing cost, reduce environmental protection pressure, increase social benefit.
Description
Technical field
The utility model relates to a kind of brush roll cleaning device, belong to automatic producing technology field.
Background technology
Existing six generations of TFT-LCD line colored filter wet method equipment(Cleaning machine and stripping machine)Washing unit inside install
There are the parts such as cleaning hairbrush roller, transport roller and nozzle, wherein cleaning hairbrush roller is one group, and every group has 4 cleaning hairbrush rollers,
Each two cleaning hairbrush rollers up and down, nozzle are arranged on the top and the bottom of brush roll.In production process, glass substrate is related by preceding road
After process processing, transmitted by transport roller, from when being flowed through between upper and lower cleaning hairbrush roller, upper and lower brush roll is to glass substrate
Upper and lower surface is scrubbed, meanwhile, upper and lower nozzle is sprayed water to glass substrate upper and lower surface, will be attached to following table on glass substrate
Cleaning agent, the stripper in face, and the related attachment such as photoresistance scrub clean.
Prior art is when flow produces, during cleaning hairbrush roller rotary scrubbing, because the installation of upper and lower nozzle is high
Degree, angle, spray angle and sprinkling flow, pressure etc. influence, make upper and lower cleaning hairbrush roller rotate in contact with glass substrate
The scrub water shortage at position, if tuning up the sprinkling flow and pressure of upper and lower nozzle, glass substrate occur as soon as flow be obstructed,
Phenomena such as transmitting unstable and sideslip, fragmentation, prior art has following deficiency:
1. cleaning glass substrate effect is unstable, do not reach examination criteria, influence product quality, yield and yield;
2. cleaning hairbrush roller service life is short, frequent, spare parts cost height is changed;
3. corrective maintenance cleaning cycle is short, the frequency is more, reduces equipment mobility;
4. product cleaning quality poor prognostic cause is searched, equipment mobility is reduced;
5. product quality is bad, it is necessary to reprocess, production cost is added;
6. the water in water tank is changed frequently, the recycling time is short, adds water usage amount and cost;
7. water usage amount increases, also increase wastewater discharge and processing cost.
Utility model content
The utility model proposes a kind of brush roll cleaning device, its purpose mainly solves existing wet method equipment washing unit
Cleaning hairbrush roller usage time it is short, change frequently and cleaning performance it is unstable, influence product quality the shortcomings of, so as to realize section
About cost, raising equipment mobility, and improve the target such as product yield and product yield.
Technical solution of the present utility model:Brush roll cleaning device, its structure include hand-operated valve 1, automatic valve 2, soft
Pipe 3, swivel joint 4, axle 5, brush roll 6, pipeline 7;Wherein, the left end of brush roll 6 is connected by flange with the right-hand member of axle 5, axle 5
Left end be connected by swivel joint 4 with flexible pipe 3, flexible pipe 3 is connected by pipeline 7 with the feed system of ultra-pure water, is gone here and there on pipeline 7
It is connected to automatic valve 2 and hand-operated valve 1.
The advantages of the utility model:
1)Cleaning glass substrate effect stability, examination criteria can be reached, ensure that product quality, yield and yield;
2)The service life of cleaning hairbrush roller is extended, has saved parts replacement cost;
3)Corrective maintenance cleaning cycle is extended, equipment mobility is ensure that, also saves human cost;
4)Reduce product cleaning quality poor prognostic cause and search the time, ensure that equipment mobility;
5)Product quality is ensure that, reduces and reprocesses probability, reduces production cost;
6)Water in Water Tanks is changed the frequency and reduced, and reduces water usage amount and cost;
7)Reduce wastewater discharge and processing cost, reduce environmental protection pressure, increase social benefit.
Brief description of the drawings
Accompanying drawing 1 is the overlooking the structure diagram of brush roll cleaning device.
Accompanying drawing 2 is single hairbrush roller surface bristle pore size distribution schematic diagram.
Accompanying drawing 3 is axle 5 and brush roll 6 is the unitarily formed structural representation of a quill shaft.
Accompanying drawing 4 is the principle schematic using brush roll cleaning glass substrate.
1 it is hand-operated valve in accompanying drawing, 2 be automatic valve, 3 be flexible pipe, 4 be swivel joint, 5 be axle, 6 be brush roll, 7 is pipe
Road.
Embodiment
Accompanying drawing, brush roll cleaning device are compareed, its structure includes hand-operated valve 1, automatic valve 2, flexible pipe 3, swivel joint 4, axle
5th, brush roll 6, pipeline 7;Wherein, the left end of brush roll 6 is connected by flange with the right-hand member of axle 5, and the left end of axle 5 is connect by rotation
First 4 are connected with flexible pipe 3, and flexible pipe 3 is connected by pipeline 7 with the feed system of ultra-pure water, and automatic valve 2 and hand are serially connected with pipeline 7
Dynamic valve 1.
The axle 5 and brush roll 6 are quill shaft, and internal water flowing is coupled by thickening flange method, plays shaft coupling connection
Effect, allow the water to flow into brush roll 6 from axle 5;The left end of axle 5 couples swivel joint 4, and connection flexible pipe 3, pipeline 7, automatic valve 2, hand
Dynamic valve 1, finally access the feed system of ultra-pure water;This is designed to make the ultra-pure water from power department smoothly be supplied to hair
In brush roll 6.
The brush roll 6 is upper and lower two groups, and each group of brush roll 6 is the 2-6 single brush rolls being placed in parallel, preferably
For 2 single brush rolls being placed in parallel;Each one group of ultrapure water supply system of upper and lower two groups of brush rolls difference, upper and lower two
Axle 5 in group brush roll connects respective connection flexible pipe 3, pipeline 7, automatic valve 2, hand-operated valve 1 respectively by connecing swivel joint 4,
The feed system of ultra-pure water is finally accessed, the water in underpart water tank is transported to feed system by ultra-pure water by magnetic drive pump.
Described each single brush roll is circle perpendicular to the cross section of length direction, and each single hairbrush roller surface has
Hairbrush, each single hairbrush roller surface have the parallel bristle hole of 6 rows;Bristle does not plant hair in hole, is used as water jet;6 row brushes
Pore is uniformly distributed in single hairbrush roller surface according to every 60 ° of one row, and the circumference of single brush roll is divided into 6 deciles;6 row brushes
Pore is parallel with the length direction of single brush roll, and in work, the inside ultra-pure water of brush roll 6 is sprayed onto glass by bristle hole
On substrate.
During work, by adjusting the hand-operated valve 1 of each group, ensureing the bristle hole of 2 brush roll tops above has water droplet to go out,
Also ensureing the bristle hole of following 2 brush roll tops has the high water columns of 1cm to spray, and the aperture of 2 hand-operated valves 1 is identified
Afterwards, it is and fixed;On the basis of the washing effect of brush roll 6 is ensured, practice every conceivable frugality sprinkling water consumption, if spray water is by automatic
Valve 2 timing switching electricity controls.
Described axle 5 and brush roll 6 can also manufacture the single piece of a quill shaft, reduce the use of flange, and anti-
The effect of sealing seepage is more preferable.
Described each single brush roll brush roll right-hand member is by shaft coupling and motor connection, on each axle 5 and shaft coupling
Respectively there is a bearing, whole device is fixed on the machine wall of both sides by bearing.
The utility model can make supernatant scouring of wool brush roll lower end and lower cleaning hairbrush roller upper end and glass substrate contact site
There is the water of abundance, ensure in the presence of the rotation of cleaning hairbrush roller and water, the attachment scrubbed on glass substrate;Meanwhile clearly
Water inside scouring of wool brush roll is permeated through hairbrush root and siphonage, the hairbrush position inside and outside of brush roll is all soaked, passes through
Under centrifugal force and water effect caused by the rotation of cleaning hairbrush roller, the adhesion above brush roll is got rid of, makes brush roll surface cleaning
Totally;And traditional purging system, do not have the bristle hole of water spray effect in brush roll, water is the nozzle outside brush roll
Individually spray, traditional design is extremely difficult to the effect that hairbrush all soaks, it is also difficult to reach and uniformly spray water, clean
Effect is poor, and wastes water, and hairbrush itself can not get effective washing, and maintenance cost is high, and the utility model solves well
These problems.
Embodiment
Brush roll cleaning device, its structure is by hand-operated valve 1, automatic valve 2, flexible pipe 3, swivel joint 4, axle 5, brush roll 6, pipe
Road 7 forms;Wherein, the left end of brush roll 6 is connected by flange with the right-hand member of axle 5, the left end of axle 5 by swivel joint 4 with it is soft
Pipe 3 is connected, and flexible pipe 3 is connected by pipeline 7 with the feed system of ultra-pure water, and automatic valve 2 and hand-operated valve 1 are serially connected with pipeline 7.
The axle 5 and brush roll 6 are quill shaft, and internal water flowing is coupled by thickening flange method, plays shaft coupling connection
Effect, allow the water to flow into brush roll 6 from axle 5;The left end of axle 5 couples swivel joint 4, and connection flexible pipe 3, pipeline 7, automatic valve 2, hand
Dynamic valve 1, finally access the feed system of ultra-pure water;This is designed to make the ultra-pure water from power department smoothly be supplied to hair
In brush roll 6.
The brush roll 6 is upper and lower two groups, and each group of brush roll 6 is 2 single brush rolls being placed in parallel;Upper and lower two
Group brush roll distinguishes each one group of ultrapure water supply system, and the axle 5 in upper and lower two groups of brush rolls is distinguished by connecing swivel joint 4
Respective connection flexible pipe 3, pipeline 7, automatic valve 2, hand-operated valve 1 are connected, finally accesses the feed system of ultra-pure water, ultra-pure water passes through
Water in underpart water tank is transported to feed system by magnetic drive pump.
Described each single brush roll is circle perpendicular to the cross section of length direction, and each single hairbrush roller surface has
Hairbrush, each single hairbrush roller surface have the parallel bristle hole of 6 rows;Bristle does not plant hair in hole, is used as water jet;6 row brushes
Pore is uniformly distributed in single hairbrush roller surface according to every 60 ° of one row, and the circumference of single brush roll is divided into 6 deciles;6 row brushes
Pore is parallel with the length direction of single brush roll, and in work, the inside ultra-pure water of brush roll 6 is sprayed onto glass by bristle hole
On substrate.
During work, by adjusting the hand-operated valve 1 of each group, ensureing the bristle hole of 2 brush roll tops above has water droplet to go out,
Also ensureing the bristle hole of following 2 brush roll tops has the high water columns of 1cm to spray, and the aperture of 2 hand-operated valves 1 is identified
Afterwards, it is and fixed;On the basis of the washing effect of brush roll 6 is ensured, practice every conceivable frugality sprinkling water consumption, if spray water is by automatic
Valve 2 timing switching electricity controls.
Described axle 5 and brush roll 6 can also manufacture the single piece of a quill shaft, reduce the use of flange, and anti-
The effect of sealing seepage is more preferable.
Described each single brush roll brush roll right-hand member is by shaft coupling and motor connection, on each axle 5 and shaft coupling
Respectively there is a bearing, whole device is fixed on the machine wall of both sides by bearing.
Claims (4)
1. brush roll cleaning device, it is characterized in that including hand-operated valve, automatic valve, flexible pipe, swivel joint, axle, brush roll, pipeline;
Wherein, the left end of brush roll is connected by the right-hand member of flange and axle, and the left end of axle is connected by swivel joint with flexible pipe, and flexible pipe leads to
The feed system of piping and ultra-pure water is connected, and automatic valve and hand-operated valve are serially connected with pipeline.
2. brush roll cleaning device according to claim 1, it is characterized in that the axle and brush roll are quill shaft.
3. brush roll cleaning device according to claim 1, it is characterized in that the brush roll is upper and lower two groups, each group
Brush roll is the 2-6 single brush rolls being placed in parallel.
4. brush roll cleaning device according to claim 1, it is characterized in that described each single brush roll is perpendicular to length
The cross section for spending direction is circle, and each single hairbrush roller surface has the parallel bristle hole of 6 rows;6 row brush pores are in single hairbrush
Roller surface is uniformly distributed according to every 60 ° of one row, and the circumference of single brush roll is divided into 6 deciles;6 row brush pores with single hair
The length direction of brush roll is parallel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720689995.6U CN207154233U (en) | 2017-06-14 | 2017-06-14 | Brush roll cleaning device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720689995.6U CN207154233U (en) | 2017-06-14 | 2017-06-14 | Brush roll cleaning device |
Publications (1)
Publication Number | Publication Date |
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CN207154233U true CN207154233U (en) | 2018-03-30 |
Family
ID=61711794
Family Applications (1)
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CN201720689995.6U Active CN207154233U (en) | 2017-06-14 | 2017-06-14 | Brush roll cleaning device |
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CN (1) | CN207154233U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107008679A (en) * | 2017-06-14 | 2017-08-04 | 南京中电熊猫液晶材料科技有限公司 | Brush roll cleaning device |
-
2017
- 2017-06-14 CN CN201720689995.6U patent/CN207154233U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107008679A (en) * | 2017-06-14 | 2017-08-04 | 南京中电熊猫液晶材料科技有限公司 | Brush roll cleaning device |
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