CN206921678U - Triangle solid transformer iron core silicon-steel sheet sutomatic winding machine - Google Patents
Triangle solid transformer iron core silicon-steel sheet sutomatic winding machine Download PDFInfo
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- CN206921678U CN206921678U CN201720651063.2U CN201720651063U CN206921678U CN 206921678 U CN206921678 U CN 206921678U CN 201720651063 U CN201720651063 U CN 201720651063U CN 206921678 U CN206921678 U CN 206921678U
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Abstract
Transformer fe core winder field is the utility model is related to, more particularly to a kind of triangle solid transformer iron core silicon-steel sheet sutomatic winding machine.Wind on machine worktable equipped with automation control system, precise pressure regulating valve, air cylinder group, pressure plare group；Touch-screen connects control PLC controller, PLC includes automatic air pressure adjustment module, automatic air pressure adjustment module connection control precise pressure regulating valve, precise pressure regulating valve connection control the air cylinder group on workbench, and air cylinder group driving pressure plate group is pressurizeed to the silicon steel sheet passed through.Meanwhile the utility model feed mechanism can be single-station feed mechanism or multistation feed mechanism, and automation control system is configured with respectively.The utility model can realize stepless voltage regulation, meet the silicon steel sheet pressurization demand of more different sizes；And there is special feed mechanism, and supporting automated system, it is automatic that automation feeding, winding can be achieved, improve the operating efficiency of up- coiler.
Description
Technical field
Transformer fe core winder field is the utility model is related to, more particularly to a kind of triangle solid transformer electrical steel
Piece sutomatic winding machine.
Background technology
At present, as the rapid development of mechanical automation, transformer manufacturing industry have also stepped into automatic machinery production,
So that the manufacture of transformer is more accurate, quickly.Need to shape silicon steel sheet in the manufacturing process of triangular iron core in transformer and roll up
Around together the silicon steel sheet circle after winding sizing is removed, and three silicon steel sheet corrals are bundled into triangle, are triangle solid transformers
Iron core.Present silicon-steel sheet coiled around process also gradually tend to automation.The industry now uses stereo-triangular wound iron core equipment pair
Silicon steel sheet is wound.
Notification number is a CN104979093A Chinese patent, discloses a kind of triangle solid transformer iron core silicon-steel sheet
Up- coiler, including casing, support and base, casing internal upper part are equipped with reductor, and lower box is same built with motor, motor
Reductor is connected, and reductor is connected through the rotating wheel on casing lateral surface with linking arm, is equipped with what is be connected with reductor on casing
Reel, base are provided with the second guide rail, the frame that is slidably connected are housed on the second guide rail, is slidably connected between frame and linking arm and passes through
Bolt connection, the frame that is slidably connected are connected with the first sliding shoe being placed on the second guide rail, and support slides through the first sliding shoe, second
It is packaged to form the slide construction driven by linking arm on the second guide rail, it is equipped with support leading flank and the first air cylinder group, second
Seven pressure-reducing valves and cyclelog for carrying pressure gauge that air cylinder group is connected, frame upper is equipped with the first guide rail, in guide rail
Portion is equipped with rotary screw rod, and the platen driven by rotary screw rod is housed on guide rail, forms bedplate moving structure, coiling is housed on platen
Device, cyclelog are connected with the motor in casing, the rotary electric machine of rotary screw rod end and pressure-reducing valve, form up- coiler
Control structure.
Above-mentioned triangle solid transformer iron core silicon-steel sheet up- coiler, by being equipped with and the first cylinder on support leading flank
Seven pressure-reducing valves and programme-control with pressure gauge that group, the second air cylinder group are connected, realize air pressure adjustment.But this decompression
System can only adjust 7 sections of air pressure.It is even more more and the silicon steel sheet width of triangle solid transformer coiling iron core often has 8 kinds, often
One section has been required for corresponding atmospheric pressure value, could realize preferably pressurization.
The content of the invention
In view of the deficienciess of the prior art, the purpose of this utility model is to provide a kind of triangle solid transformer iron core
Silicon steel sheet sutomatic winding machine, it is possible to achieve stepless voltage regulation, meet the silicon steel sheet pressurization demand of more different sizes.
Above-mentioned technical purpose of the present utility model technical scheme is that：A kind of triangle solid transformation
Device iron core silicon-steel sheet sutomatic winding machine, including base, be arranged on base and the winding casing equipped with rotating disk and coiled strip motor, set
It is placed on base and winds the hold-down mechanism of lower section and the workbench being arranged on base before casing, is equipped with the workbench
Automation control system, precise pressure regulating valve, air cylinder group, pressure plare group；The automation control system includes touch-screen and PLC is controlled
Device processed；The touch-screen connection controls the PLC, and PLC includes automatic air pressure adjustment module, described automatic
Air pressure adjustment module connection control precise pressure regulating valve, precise pressure regulating valve connection control the air cylinder group on workbench, air cylinder group driving
Pressure plare group carries out the pressurization of different atmospheric pressure values to the silicon steel sheet passed through.
By using above-mentioned technical proposal, the automatic Regulation of triangle solid transformer iron core silicon-steel sheet up- coiler can be achieved.
Further set：The feed mechanism of installation silicon steel sheet discharge plate is provided with by workbench, and feed mechanism is by working
Automation control system control connection on platform.
By using above-mentioned technical proposal, when winding the rotation of the reducing motor driving rotating disk on casing, silicon steel sheet is by band
Move on rotating disk.While being wound, hold-down mechanism compresses silicon steel sheet to outermost silicon steel sheet.Silicon steel sheet
Conveyed by feed mechanism, by workbench, be finally wound on the rotating disk of winding casing.Can self-feeding, effectively increase work
Make efficiency.
Further set：The feed mechanism is single-station feed mechanism, including casing, the blowing outside casing
Axle, the discharging motor positioned at box house driving dispensing shaft rotating, on-site manual blowing switch, positioned at casing exterior guiding silicon
The the first nylon axle and the second nylon axle, the floating installation between the first nylon axle and the second nylon axle of steel disc band transmission.
By using above-mentioned technical proposal, silicon steel sheet material disc is arranged on dispensing shaft, wound on silicon steel sheet material disc
Silicon steel sheet stretches to workbench around the first nylon axle, the second nylon axle upper surface.Floating installation is in the first nylon axle, the second Buddhist nun
Between imperial axle, silicon steel sheet is pressed on to the lower surface of itself.Motor driving dispensing shaft rotation, releases silicon steel sheet, too fast releasing
Silicon steel sheet pushes through floating installation, avoids the occurrence of the too fast phenomenon for causing silicon steel sheet to heave deformation of silicon steel sheet feeding.Further solution
Determined feeding when speed control the problem of.
Further set：The floating installation include moved up and down along box house side wall sliding assembly, be arranged on
Floating axle on sliding assembly, the Buffer Unit for buffering floating axle and the live photoelectricity for detecting floating shaft position
Switch.
By using above-mentioned technical proposal, sliding assembly is arranged on cabinet wall, and floating axle is arranged on sliding assembly,
So, floating axle can move up and down with sliding assembly.Meanwhile elongated notch is provided with casing, floating axle can pass through length
Shape notch exposes outside casing, and support is held by the silicon steel sheet of tensioned state.Live optoelectronic switch is located at the elongated notch of casing most
Lower end.So, when the excessive sagging, floating axle of silicon steel sheet drops to bottom, live optoelectronic switch can detect the position of floating axle
Put a little, deliver a signal to discharging motor, break-off.When silicon steel sheet is slowly tightened up, floating axle rises, away from live optoelectronic switch
When, live optoelectronic switch is difficult to detect location point, sends a signal to discharging motor, starts working.Pass through such automatic inspection
Survey, further improve the control of dispensing speed.
Further set：The Buffer Unit include being installed on floating axle lower square box internal face spring mounting seat and
Stretch out the compression spring of spring mounting seat.
By using above-mentioned technical proposal, spring mounting seat is arranged on floating axle lower square box internal face, compression spring
In spring mounting seat and spring mounting seat is stretched out, compression spring enters row buffering to the floating axle of rapid decrease, avoids floating
Moving axis is damaged, and is further solved the problems, such as that floating axle is collided and is worn.
Further set：The sliding assembly includes the slide bar for being fixed on box house side wall and fixed floating axle simultaneously
The sliding block for driving floating axle to be moved up and down along slide bar.
By using above-mentioned technical proposal, slide bar and sliding block provide smooth sliding passage up and down for floating axle, enter one
Step solves floating axle slippage.
Further set：The automation control system of the single-station feed mechanism includes being used to control coiled strip motor coiled strip
First frequency converter of speed, the second frequency converter for controlling discharging motor dispensing speed, for controlling motor servo circuit to lead to
Disconnected first contactor, the servomotor controller for controlling servomotor, for control worktable displacement distance first
Encoder, the second encoder being shown to for feedback operation platform shift length on touch-screen；
Wherein, the touch-screen connection control PLC controller；
The PLC includes master control system and automatic air pressure adjustment module；
Master control system connection control first contactor, the first contactor connection control servo of the PLC control
Controller, servo controller connection control servomotor；
The first frequency converter of master control system connection control, the second frequency converter of the PLC control；First frequency converter connects
Connect control coiled strip motor；Second frequency converter connection control discharging motor, and switched with live optoelectronic switch, on-site manual blowing
Connection；
The automatic air pressure adjustment module connection control precise pressure regulating valve of the PLC；
First encoder, second encoder feed back signal to the master control system of PLC control.
By using above-mentioned technical proposal, touch-screen sends instructions to PLC, and PLC sends pulse respectively
Instruct to coiled strip motor, servomotor, feeding motor work, allow it to be operated.Coiled strip motor, servomotor are respectively provided with first
Frequency converter, the second frequency converter, realize the adjustment of coiled strip speed, dispensing speed respectively.And live optoelectronic switch is additionally provided with, when putting
When expecting excessive, the interim break-make for controlling discharging motor.In addition, PLC connection control precise pressure regulating valve, to the reality of silicon steel sheet
Now pressurize.This programme can realize the Automated condtrol of up- coiler and single-station feed mechanism.
Further set：The feed mechanism is multistation feed mechanism, including framework, some to material on framework
Disk fixed mount and support bar, support bar are provided with first axis of guide, and a pair of charging tray fixed mounts are provided with a pair of air spiders, each pair
One of air spider connects the main shaft of motor；Each pair of charging tray fixed mount is highly incremented by successively, and each support bar is high
Spend incremented by successively.
By using above-mentioned technical proposal, each silicon steel sheet discharge plate can be clipped on air spider, driven by motor
Dynamic air spider is rotated, and so as to drive silicon steel sheet discharge plate to rotate, silicon steel sheet is released.The silicon steel sheet of releasing passes through support bar
On first axis of guide stretch to workbench.It is incremented by successively between each pair charging tray fixed mount, each support bar height is passed successively
Increase, so, the silicon steel sheet that each silicon steel sheet discharge plate is released has difference in height, and silicon steel sheet projects in parallel out from the first guide rod
Shi Buhui is stacked.This programme can solve the problems, such as multiple silicon steel sheet discharge plate feedings.
Further set：The guide support for being used for hanging silicon steel sheet, guide support are provided with before the multistation feed mechanism
Bearing, some second axis of guides being arranged on bearing including standing on ground, leave for silicon between each second axis of guide
The gap that steel disc passes through.
By using above-mentioned technical proposal, the silicon steel of each model can be hung on second axis of guide at interval successively from high to low
On, chaotic phenomenon when being not in feeding.
Further set：The automation control system of the multistation feed mechanism includes being used to control precise pressure regulating valve
Automatic air pressure adjustment module, several second contactors for controlling multistation discharging motor, for control coiled strip motor roll up
Expect the first frequency converter of speed, the second frequency converter for controlling discharging motor dispensing speed, first contactor, watch for controlling
Take the servomotor controller of motor, the first encoder for controlling worktable displacement distance, for feedback operation platform displacement
Distance is shown to the second encoder on touch-screen；
Wherein, the touch-screen connection control PLC controller；
The PLC includes master control system, automatic air pressure adjustment module, multistation motor control module；
Master control system connection control first contactor, the first contactor connection control servo of the PLC control
Controller, servo controller connection control servomotor；
The automatic air pressure adjustment module connection control precise pressure regulating valve of the PLC；
The first frequency converter of multistation motor control module control connection, the second frequency converter of the PLC；First becomes
Frequency device connection control coiled strip motor；The connection of second frequency converter controls some second contactors, and each second contactor is corresponding to be controlled
Connect the discharging motor of a multistation feed mechanism；
First encoder, second encoder feed back signal to the master control system of PLC control.
By using above-mentioned technical proposal, PLC is additionally arranged multistation motor control module, multistation motor control
Module sends pulse signal to the second frequency converter, and the second frequency converter transmits a signal to second contactor, each second contactor pair
The discharging motor of 1 multistation feed mechanism should be controlled, the Automated condtrol of up- coiler and multistation feed mechanism can be achieved.
In summary, the utility model has the advantages that：The utility model can realize stepless voltage regulation, meet more
The silicon steel sheet pressurization demand of more different sizes；And there is special feed mechanism, and supporting automated system, automatically can be real
Feeding, winding are now automated, improves the operating efficiency of up- coiler.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the up- coiler of embodiment one；
Fig. 2 is the workbench structure schematic diagram of embodiment one；
Fig. 3 is the feed mechanism floating installation schematic diagram of embodiment one；
Fig. 4 is the automated system control block diagram of embodiment one；
Fig. 5 is the feed mechanism schematic diagram of embodiment two；
Fig. 6 is the feed mechanism schematic diagram of embodiment three；
Fig. 7 is the automated system control block diagram of embodiment two and three.
Reference：
1st, base；
2nd, casing is wound；21st, rotating disk；22nd, coiled strip motor；23rd, the first encoder；24th, silicon steel sheet；
3rd, hold-down mechanism；31st, cylinder；32nd, cylinder block；33rd, clamping arm；34th, contact roller；
4th, workbench；41st, platen；42nd, travel mechanism；421st, the first slideway；422nd, rotary screw rod；423 and second slide
Road；424th, driving box；425th, second encoder；43rd, positioner；431st, the first press nips；432nd, the first locating wheel group；433、
First pressure plate group；434th, the first air cylinder group；435th, the second air cylinder group；436th, second pressure plate group；437th, the second locating wheel group；
438th, the second press nips；439th, compressed air oil water separator；44th, cabinet；45th, welded plate；46th, touch-screen；461st, speed governing is opened
Close；47th, metal partion (metp)；48th, air accumulator；49th, precise pressure regulating valve；
5th, single-station feed mechanism；51st, casing；52nd, dispensing shaft；53rd, discharging motor；54th, on-site manual blowing switchs；
55th, the first nylon axle；56th, the second nylon axle；57th, floating installation；571st, sliding assembly；5711st, slide bar；5712nd, sliding block；572、
Floating axle；573rd, Buffer Unit；5731st, spring mounting seat；5732nd, compression spring；574th, live optoelectronic switch；
6th, multistation feed mechanism；61st, framework；62nd, charging tray fixed mount；63rd, air spider；65th, support bar；66th, first
The axis of guide；
7th, guide support；71st, second axis of guide；
8th, automation control system；81st, PLC；811st, master control system；812nd, automatic air pressure adjustment module；813、
Multistation motor control module；82nd, the first frequency converter；83rd, the second frequency converter；84th, first contactor；85th, Serve Motor Control
Device；86th, second contactor；87th, servomotor.
Embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
As shown in figure 1, a kind of up- coiler of triangle solid transformer iron core silicon-steel sheet 24, including base 1, it is arranged at base 1
Upper winding casing 512, it is arranged at and the hold-down mechanism 3 and being arranged on base 1 of the above lower section of casing 512 is wound on base 1 winds
The workbench 4 on the side of casing 512, the feed mechanism of the installation discharge plate of silicon steel sheet 24 is connected with the charging aperture of workbench 4.
As shown in Figure 1, 2, casing 512 is wound built with rotating disk 21 and coiled strip motor 22, and silicon steel sheet 24 is wound on rotating disk 21.
During work, the driving rotating disk 21 of coiled strip motor 22 rotates, and rotating disk 21 rotates and winds the silicon steel sheet 24 of different in width.Silicon steel sheet 24 is common
8 sections need to be wound, is welded to each other between two sections of silicon steel sheets 24.The 8 sections of winding width of silicon steel sheet 24 orders are to become narrow gradually.Three silicon steel
The corral of piece 24 is bundled into triangle together, turns into triangle solid transformer iron core.
As shown in figure 1, hold-down mechanism 3 includes cylinder 31,31, cylinder, clamping arm 33, contact roller 34, cylinder 31 is installed on
In 31, cylinder.The one end of clamping arm 33 is rotatably connected on 31, cylinder, and by the powered motion of cylinder 31.Contact roller 34 is arranged on
The other end of clamping arm 33, and can roll.During work, cylinder 31 drives clamping arm 33 to rise, and contact roller 34 is raised to fitting silicon steel
At piece 24.Contact roller 34 is compressed and shaped and winds around silicon steel sheet 24, is made more close between 24 each layer of silicon steel sheet.
As shown in figure 1, workbench 4 includes platen 41, moving structure, cabinet 44.Platen 41 is arranged on by moving structure
On cabinet 44.The top of platen 41 is provided with positioner 43, the touch-screen 46 of automatic control system and for welding different size silicon
The welded plate 45 of steel disc 24.
As shown in Figure 1, 2, moving structure includes the first slideway 421, the slideway 423 of rotary screw rod 422 and second.In platen
41 rears are provided with driving box 424, and servomotor 87 and its reductor are provided with case.During work, the driving of servomotor 87 turns
Dynamic screw mandrel 422 rotates, and rotary screw rod 422 drives platen 41 to move.
As shown in figure 1, positioner 43 includes the first press nips 431, the first locating wheel group 432, first pressure plate group
433rd, the first air cylinder group 434, the second air cylinder group 435, second pressure plate group 436, the second locating wheel group 437, the second press nips
438.Wherein, the first press nips 431 and conventional difference, two pinch rollers are lateral arrangement, and silicon steel sheet 24 is from a pinch roller upper table
Face is passed through, and is passed through from another pressure lower surface, and a preliminary sizing is carried out to silicon steel sheet 24 so before winding.
As shown in Figure 1, 2, metal partion (metp) 47 is provided with cabinet 44, cabinet 44 is divided into former and later two parts, for convenience
Multiple parts are installed.Cabinet 44 is above main to install automation control system 8.The automatic control system of installation here is main
Have：PLC 81, frequency converter, contactor, servomotor controller 85, some I/O binding posts and switch etc..According to this
Utility model is using single-station feed mechanism 5 or the different situations using multistation feed mechanism 6, automation control system
8 members have difference, will be discussed in detail in the embodiment below.Cabinet 44 mainly installs supporting first gas below
The precise pressure regulating valve 49 of cylinder group 434, two compressed air oil water separators, 439, automatic Regulations of the second air cylinder group 435.
The precise pressure regulating valve 49 is purchased from Japanese SMC companies, model ITV3050-313L.During using multistation feed mechanism 6, cabinet
44 can increase the second contactor 86 of several control feeding motors of installation below.
As shown in figure 1, being provided with air accumulator 48 between hold-down mechanism 3 and workbench 4, this is that conventional up- coiler is unexistent,
The compressed air oil water separator 439 of air accumulator 48 provides special pure air.
For convenience of blowing, the feed mechanism of the special installation discharge plate of silicon steel sheet 24 is placed with by utility model works platform 4.
The feed mechanism has three kinds of embodiments three at present, deploys explanation one by one below.
Embodiment one：
As shown in Figure 1, 2, feed mechanism is single-station feed mechanism 5.The single-station feed mechanism 5 includes casing 51, position
Dispensing shaft 52 outside casing 51, the discharging motor 53 positioned at the rotating of 51 internal drive dispensing shaft of casing 52, on-site manual
Blowing switch 54, the first nylon axle 55 positioned at the transmission of the exterior guiding silicon steel sheet 24 of casing 51 and the second nylon axle 56, positioned at the
The floating installation 57 of silicon steel sheet 24 is pushed between one nylon axle 55 and the second nylon axle 56.
As shown in figure 3, floating installation 57 includes sliding assembly 571, the installation moved up and down along the private side wall of casing 51
Floating axle 572 on sliding assembly 571, the Buffer Unit 573 for buffering floating axle 572 and for detecting floating axle
The live optoelectronic switch 574 of 572 positions.
As shown in figure 3, Buffer Unit 573 includes being installed on spring mounting seat on the internal face of 572 lower square box of floating axle 51
5731 and in the spring mounting seat 5731 and stretch out the compression spring 5732 of spring mounting seat 5731.
As shown in figure 3, sliding assembly 571 includes the slide bar 5711 for being fixed on the private side wall of casing 51 and fixed floating
Axle 572 and the sliding block 5712 for driving floating axle 572 to be moved up and down along slide bar 5711.
As shown in figure 4, the supporting single-station feed mechanism 5, workbench 4 is provided with single-station automation control system 8.It is single
Station automation control system 8 include touch-screen 46, PLC 81, for control the coiled strip speed of coiled strip motor 22 first
Frequency converter 82, the second frequency converter 83 for controlling the dispensing speed of discharging motor 53, for controlling the connecting and disconnecting of the circuit of servomotor 87
First contactor 84, the servomotor controller 85 for controlling servomotor 87, for controlling the displacement of 4 platen of workbench 41
First encoder 23 of distance, the second encoder being shown to for the shift length of 4 platen of feedback operation platform 41 on touch-screen 46
425.These module annexations are as follows：Touch-screen 46 connects control PLC controller 81；PLC 81 includes master control system
811 and automatic air pressure adjustment module 812；The connection control of master control system 811 first contactor 84 that PLC 81 controls, the
One contactor 84 connection control servo controller 85, the connection control servomotor 87 of servo controller 85；PLC 81 controls
Master control system 811 connection control the first frequency converter 82, the second frequency converter 83；First frequency converter 82 connection control coiled strip motor
22；Second frequency converter 83 connection control discharging motor 53, and connect with live optoelectronic switch 574, on-site manual blowing switch 54
It is logical；The connection control precise pressure regulating valve 49 of automatic air pressure adjustment module 812 of PLC 81；First encoder 23, second encodes
Device 425 feeds back signal to the master control system 811 of the control of PLC 81.
The interface of touch-screen 46 of single-station automation control system be provided with reset, centering, winding starts, winding inverts,
The eight big options such as stage selection, operating desk, winding parameters, homepage, compression cylinder, end winding.Alarm is additionally provided with touch-screen
Module 461.And it is provided with speed-regulating switch below touch-screen.
During work, touch-screen 46 is first run, is pressed on touch-screen 46<Winding starts>Option.Touch-screen 46 sends order
To PLC 81, PLC 81 sends a signal to coiled strip motor 22, servomotor 87, discharging motor 53, proceeds by
Winding.Wherein, coiled strip motor 22, discharging motor 53 respectively by the first frequency converter 82, the second frequency converter 83 control coiled strip speed,
Dispensing speed.The number of plies that each section of silicon steel sheet 24 is wound has analog value, fills in<Winding parameters>In option, such as the 1st section of volume
32 layers are arranged to around the number of plies, the 2nd section of Winding Layer is arranged to 30 layers etc..When the 1st section of silicon steel sheet 24 is wound up into 28 layers, touch-screen
Alarm module in 46 is reminded, and worker goes to take the 2nd section of silicon steel sheet discharge plate.When the 1st section of silicon steel sheet 24 is wound up into 32 layers,
PLC 81 sends a signal to coiled strip motor 22, servomotor 87, discharging motor 53, pause winding.Worker changes dispensing shaft
Silicon steel sheet discharge plate on 52.2nd section of silicon steel sheet 24 is moved on welded plate 45, the argon arc welding with the 1st section of end.Welding knot
Shu Hou, worker are manually selected on touch-screen 46<Stage selects>Option, be manually entered the 2nd stage winding.Remaining 6 sections different rule
The silicon steel sheet 24 of lattice and such operation, each stage are required for touching<Stage selects>Option, until rolled up the 8th section of silicon
Steel disc 24, worker are manually selected on touch-screen 46<Terminate winding>Option.
During work, the silicon steel sheet of different size need to be pressurizeed.Pressurized operation process is as follows：Before being wound, touching
Touch on screen 46<Winding parameters>The first pressure value and tail pressure value of 8 sections of silicon steel sheets are filled in option respectively.Example：1st section of silicon steel sheet head
Press 6kg, tail pressure 6kg；The first pressure 4kg of 2nd section of silicon steel sheet, tail pressure 3.5kg；The first pressure 2.5kg of 3rd section of silicon steel sheet, tail pressure 2kg；4th section
The first pressure 2kg of silicon steel sheet, tail pressure 1.5kg；The first pressure 1.5kg of 5th section of silicon steel sheet, tail pressure 1.5kg；The first pressure 1.5kg of 6th section of silicon steel sheet,
Tail presses 1.5kg；The first pressure 1.5kg of 7th section of silicon steel sheet, tail pressure 1.5kg；The first pressure 1.5kg of 8th section of silicon steel sheet, tail pressure 1.5kg.<Winding
Parameter>Middle air pressure selection is auto-changing.So, air pressure need not just be manually adjusted.During work, the order transmission of touch-screen 46
To PLC 81, the connection control precise pressure regulating valve 49 of PLC 81 carries out pressure regulation.The connecting working table 4 of precise pressure regulating valve 49
On the first air cylinder group 434（Head pressures）With the second air cylinder group 435（Tail pressure）.31 groups of first 31 groups of cylinder and the second cylinder drive respectively
Dynamic first pressure plate group 433, second pressure plate group 436 are pressurizeed to the silicon steel sheet 24 passed through.
During work, in order to allow different size silicon-steel sheet coiled around when not staggered floor, the platen 41 of up- coiler can move forward and backward, adjust
The submitting angle of whole silicon steel sheet 24.The displacement process of platen 41 is as follows：During work, coiled strip motor 22 is connected with the first encoder 23,
The speed of first encoder 23 feedback coiled strip motor 22, and the shift length of platen 41 that every section of silicon steel sheet 24 needs is set, it is sent to
PLC 81.Pulse command is sent to servo controller 81 by the master control system 811 of PLC 81, allows driving box 424
In servomotor 87 rotate, servomotor driving rotary screw rod 422 rotate, rotary screw rod 422 drive platen 41 move.Servo
Second encoder 425 is connected with motor 87, while second encoder 425 starts to rotate, and sends pulse signal, this signal feedback
For the shift length of platen 41 to PLC 81, PLC 81 obtains the distance of currently practical traveling according to step-by-step counting, and
It is shown on touch-screen 46.After reaching setpoint distance, cutting-off controlling signal, servomotor 87 is stopped.
During work, floating installation 57 can carry out interim control to the feeding speed of single-station feed mechanism 5.Discharging motor
53 driving dispensing shafts 52 rotate, and release a collection of silicon steel sheet 24, and silicon steel sheet 24 sequentially passes through from the upper surface of the second nylon axle 56, floated
The lower surface of axle 572, the upper surface of the first nylon axle 55.Because silicon steel sheet 24 need to be pressurizeed on workbench 4, by pressurization factor shadow
Ring, therefore the part of silicon steel sheet 24 just released on feed mechanism has little time to be fed forward.Now excessive silicon steel sheet 24 can rouse
Rise around the first nylon axle 55, the second nylon axle 56, it is sagging below floating axle 572.The lower surface of floating axle 572 is not adjacent to
Silicon steel sheet 24 support, floating axle 572 slips down to least significant end.Live optoelectronic switch 574 positioned at bottom detects floating axle
572 location point, then live optoelectronic switch 574 just generate shutdown signal, the interim closing for controlling discharging motor 53.Blowing
Motor 53 suspends blowing, treats that unnecessary silicon steel sheet 24 is swept away by rotating disk 21.After silicon steel sheet 24 is wound to a certain degree, silicon steel sheet 24
Start to tighten, slowly by the lifting of floating axle 572.Floating axle 572 is away from live optoelectronic switch 574, now live optoelectronic switch 574
Location point is can't detect, generates open signal, discharging motor 53 starts to work on.
Embodiment two：
As shown in figure 5, feed mechanism is multistation feed mechanism 6.The multistation feed mechanism 6 includes framework 61, material
Disk fixed mount 62, air spider 63, discharging motor 53, the axis of guide 66 of support bar 65 and first.
Because transformer core is typically to wind to form after being welded by the silicon steel sheet 24 of 8 sections of different sizes, therefore this implementation
The framework 61 of example two is provided with 8 pairs of charging tray fixed mounts 62 in one line, and each pair of charging tray fixed mount 62 is highly incremented by successively.Each pair it
Between a pair of air spiders 63 are installed.One of air spider 63 connects the output shaft of discharging motor 53.Air spider 63 clamps silicon
The discharge plate of steel disc 24, and its rotation is driven, carry out blowing.
And support bar 65 is provided with the side of each pair charging tray fixed mount 62, support bar 65 is provided with first axis of guide 66, releasing
Silicon steel sheet 24 is hung on first axis of guide 66, and is fed forward at work by the guiding of first axis of guide 66.The present embodiment two is common
Silicon steel sheet 24 provided with 8 groups of axis of guides 66 of support bar 65 and first, respectively 8 sections of different sizes of guiding.
The silicon steel sheet 24 of 8 sections of different sizes collects in the side of welded plate 45 of workbench 4, in order to preferably classify and guide
Conveying, the guide support 7 for being used for hanging 8 sections of different size silicon steel sheets 24 is provided between multistation feed mechanism 6 and workbench 4.
Guide support 7 includes standing on the bearing on ground, 8 second axis of guides 71 being transversely mounted on bearing, each second axis of guide
The gap passed through for silicon steel sheet 24 is left between 71.So, the silicon steel sheet 24 of 8 sections of different sizes can be according to silicon steel sheet 24 leniently
Hung over successively from up to low land on each gap to narrow order.When first paragraph silicon steel sheet 24 has been wound soon, worker can be fast
Speed moves second segment silicon steel sheet 24 to, and second segment silicon steel sheet 24 is put on welding bench and the argon arc welding of first paragraph silicon steel sheet 24.Weldering
Continue to wind second segment silicon steel sheet 24 after connecing.
As shown in fig. 7, the multistation feed mechanism 6 of supporting embodiment two, workbench 4 controls provided with Multi-station automatic
System 8.The difference of itself and single-station automated system is：PLC 81 includes master control system 811, automatic air pressure regulation mould
Block 812, the three parts of multistation motor control module 813.First frequency converter 82 and the second frequency converter 83 are by multistation motor control
Module 813 controls.The connection of second frequency converter 83 controls some second contactors 86, the corresponding control connection of each second contactor 86
The discharging motor 53 of one multistation feed mechanism 6.Multi-station automatic system is without other live optoelectronic switch 574 and scene
Manual blowing switch 54.
The interface display of touch-screen 46 of the automation control system 8 of multistation, its automation control system 8 with single-station
Difference be：Add the independent control option of 8 feeding motors.Such as:<1#OFF>、<2#OFF>Deng control each is sent
Material motor works respectively.
The course of work is similar to the automatic control process of single-station.Difference is：Alarm module in touch-screen 46 is carried out
After prompting, worker not go to change silicon steel sheet discharge plate, only need to directly draw the hung on guide support 7 the 2nd section of silicon steel sheet 24
Welded to welded plate 45.On same selection touch-screen 46<Stage selects>Directly carry out next stage.When there is special demands,
The corresponding option of each feeding motor can also be manually selected, such as：Press<2#OFF>, suspend the 2nd section of silicon steel sheet feeding motor
Work.
Embodiment three：
As shown in fig. 6, another multistation feed mechanism 6.The multistation feed mechanism 6 and the difference of embodiment two are:
Framework 61 divides for upper and lower two layers, and upper strata framework 61, lower floor's framework 61 are each provided with 4 pairs of increased charging tray fixed mounts 62,4 successively
The individual support bar 65 increased successively.This is done to save space, some enterprise's factory spaces are limited, in one line
Framework 61 can not be placed, and can not be applicable.Embodiment three is improved for such case, to meet the needs of more multiple enterprises.
As shown in fig. 7, the multistation feed mechanism 6 of supporting embodiment three, Multi-station automatic control also is provided with workbench 4
System 8 processed.The part and control mode of the Multi-station automatic control system 8 are identical with embodiment two, the course of work
It is identical with embodiment two, it will not be repeated here.
Described above is only exemplary embodiment of the present utility model, not for limitation protection model of the present utility model
Enclose, the scope of protection of the utility model is determined by appended claim.
Claims (10)
1. a kind of triangle solid transformer iron core silicon-steel sheet sutomatic winding machine, including base（1）, be arranged at base（1）Go up and fill
There is rotating disk（21）With coiled strip motor（22）Winding casing（2）, be arranged at base（1）Upper winding casing（2）The above pressure of lower section
Tight mechanism（3）And it is arranged at base（1）On workbench（4）, it is characterized in that：The workbench（4）It is upper that Automated condtrol is housed
System（8）, precise pressure regulating valve（49）, air cylinder group, pressure plare group；The automation control system（8）Including touch-screen（46）With
PLC（81）；The touch-screen（46）Connection controls the PLC（81）, PLC（81）Include automatic
Air pressure adjustment module（812）, the automatic air pressure adjustment module（812）Connection control precise pressure regulating valve（49）, precise pressure regulating valve
（49）Connection control workbench（4）On air cylinder group, air cylinder group driving pressure plate group is to the silicon steel sheet that passes through（24）Carry out different
The pressurization of atmospheric pressure value.
2. triangle solid transformer iron core silicon-steel sheet sutomatic winding machine according to claim 1, it is characterized in that：The work
Platform（4）Side is provided with the feed mechanism of installation silicon steel sheet discharge plate, and feed mechanism is by the Automated condtrol system on workbench (4)
(8) control of uniting connects.
3. triangle solid transformer iron core silicon-steel sheet sutomatic winding machine according to claim 2, it is characterized in that：The feeding
Mechanism is single-station feed mechanism（5）, including casing（51）, positioned at casing（51）Outside dispensing shaft（52）, positioned at casing
（51）Internal drive dispensing shaft（52）The discharging motor of rotating（53）, on-site manual blowing switch（54）, positioned at casing（51）
Exterior guiding silicon steel sheet（24）The first nylon axle with transmission（55）With the second nylon axle（56）, positioned at the first nylon axle（55）With
Second nylon axle（56）Between floating installation（57）.
4. triangle solid transformer iron core silicon-steel sheet sutomatic winding machine according to claim 3, it is characterized in that：The floating
Device（57）Including along casing（51）The sliding assembly that private side wall moves up and down（571）, installed in sliding assembly（571）On
Floating axle（572）, for buffering floating axle（572）Buffer Unit（573）And for detecting floating axle（572）Position
Live optoelectronic switch（574）.
5. triangle solid transformer iron core silicon-steel sheet sutomatic winding machine according to claim 4, it is characterized in that：The buffering
Component（573）Including being installed on floating axle（572）Lower square box（51）Spring mounting seat on internal face（5731）And installed in bullet
Spring mounting seat（5731）It is interior and stretch out spring mounting seat（5731）Compression spring（5732）.
6. triangle solid transformer iron core silicon-steel sheet sutomatic winding machine according to claim 4, it is characterized in that：The sliding
Component（571）Including being fixed on casing（51）The slide bar of private side wall（5711）And fixed floating axle（572）And drive floating
Axle（572）Along slide bar（5711）The sliding block moved up and down（5712）.
7. the triangle solid transformer iron core silicon-steel sheet sutomatic winding machine according to claim any one of 3-6, it is characterized in that：
The single-station feed mechanism（5）Automation control system（8）Including for controlling coiled strip motor（22）The of coiled strip speed
One frequency converter（82）, for controlling discharging motor（53）Second frequency converter of dispensing speed（83）, for controlling servomotor
（87）The first contactor of connecting and disconnecting of the circuit（84）, for controlling servomotor（87）Servomotor controller（85）, for controlling
Workbench processed（4）First encoder of shift length（23）, for feedback operation platform（4）Shift length is shown to touch-screen（46）
On second encoder（425）；
Wherein, the touch-screen（46）Connect control PLC controller（81）；
The PLC（81）Including master control system（811）And automatic air pressure adjustment module（812）；
The PLC（81）The master control system of control（811）Connection control first contactor（84）, first contactor（84）
Connection control servo controller（85）, servo controller（85）Connection control servomotor（87）；
The PLC（81）The master control system of control（811）Connection the first frequency converter of control（82）, the second frequency converter
（83）；First frequency converter（82）Connection control coiled strip motor（22）；Second frequency converter（83）Connection control discharging motor（53）, and
And with live optoelectronic switch（574）, on-site manual blowing switch（54）Connection；
The PLC（81）Automatic air pressure adjustment module（812）Connection control precise pressure regulating valve（49）；
First encoder（23）, second encoder（425）Feed back signal to PLC（81）The master control system of control
（811）.
8. triangle solid transformer iron core silicon-steel sheet sutomatic winding machine according to claim 2, it is characterized in that：The feeding
Mechanism is multistation feed mechanism（6）, including framework（61）, positioned at framework（61）On it is some to charging tray fixed mount（62）And branch
Strut（65）, support bar（65）It is provided with first axis of guide（66）, a pair of charging tray fixed mounts（62）It is provided with a pair of air spiders
（63）, each pair air spider（63）One of connection motor main shaft；Each pair of charging tray fixed mount（62）Height is successively
It is incremented by, each support bar（65）It is highly incremented by successively.
9. triangle solid transformer iron core silicon-steel sheet sutomatic winding machine according to claim 8, it is characterized in that：The multiplexing
Position feed mechanism（ 6）Preceding be provided with is used to hang silicon steel sheet（24）Guide support（7）, guide support（7）Including standing on ground
Bearing, some second axis of guides being arranged on bearing（71）, each second axis of guide（71）Between leave for silicon steel sheet
（24）The gap passed through.
10. the triangle solid transformer iron core silicon-steel sheet sutomatic winding machine according to claim any one of 8-9, its feature
It is：The multistation feed mechanism（6）Automation control system（8）Including for controlling the automatic air pressure of precise pressure regulating valve to adjust
Save module（812）, for controlling multistation discharging motor（53）Several second contactors（86）, for controlling coiled strip motor
（22）First frequency converter of coiled strip speed（82）, for controlling discharging motor（53）Second frequency converter of dispensing speed（83）,
One contactor（84）, for controlling servomotor（87）Servomotor controller（85）, for controlling workbench（4）Displacement away from
From the first encoder（23）, for feedback operation platform（4）Shift length is shown to touch-screen（46）On second encoder
（425）；
Wherein, the touch-screen（46）Connect control PLC controller（81）；
The PLC（81）Including master control system（811）, automatic air pressure adjustment module（812）, multistation motor control mould
Block（813）；
The PLC（81）The master control system of control（811）Connection control first contactor（84）, first contactor（84）
Connection control servo controller（85）, servo controller（85）Connection control servomotor（87）；
The PLC（81）Automatic air pressure adjustment module（812）Connection control precise pressure regulating valve（49）；
The PLC（81）Multistation motor control module（813）Control the first frequency converter of connection（82）, the second frequency conversion
Device（83）；First frequency converter（82）Connection control coiled strip motor（22）；Second frequency converter（83）Some second contacts of connection control
Device（86）, each second contactor（86）One multistation feed mechanism of corresponding control connection（6）Discharging motor（53）；
First encoder（23）, second encoder（425）Feed back signal to PLC（81）The master control system of control
（811）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720651063.2U CN206921678U (en) | 2017-06-06 | 2017-06-06 | Triangle solid transformer iron core silicon-steel sheet sutomatic winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720651063.2U CN206921678U (en) | 2017-06-06 | 2017-06-06 | Triangle solid transformer iron core silicon-steel sheet sutomatic winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206921678U true CN206921678U (en) | 2018-01-23 |
Family
ID=61314685
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
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| Country | Link |
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| CN (1) | CN206921678U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107068384A (en) * | 2017-06-06 | 2017-08-18 | 无锡蜀洪机械科技有限公司 | Triangle solid transformer iron core silicon-steel sheet sutomatic winding machine |
| CN112768227A (en) * | 2020-12-28 | 2021-05-07 | 芜湖森普铁芯有限公司 | Anti-shaking device for discharging raw materials of iron core |
-
2017
- 2017-06-06 CN CN201720651063.2U patent/CN206921678U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107068384A (en) * | 2017-06-06 | 2017-08-18 | 无锡蜀洪机械科技有限公司 | Triangle solid transformer iron core silicon-steel sheet sutomatic winding machine |
| CN107068384B (en) * | 2017-06-06 | 2018-07-13 | 无锡蜀洪机械科技有限公司 | Triangle solid transformer iron core silicon-steel sheet sutomatic winding machine |
| CN112768227A (en) * | 2020-12-28 | 2021-05-07 | 芜湖森普铁芯有限公司 | Anti-shaking device for discharging raw materials of iron core |
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