CN206839358U - A kind of rotating disc type automatic flame brazing machine - Google Patents
A kind of rotating disc type automatic flame brazing machine Download PDFInfo
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- CN206839358U CN206839358U CN201720688349.8U CN201720688349U CN206839358U CN 206839358 U CN206839358 U CN 206839358U CN 201720688349 U CN201720688349 U CN 201720688349U CN 206839358 U CN206839358 U CN 206839358U
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Abstract
It the utility model is related to a kind of rotating disc type automatic flame brazing machine, it is characterised in that：Including lathe bed, indexing rotary table, weld jig, photoelectric detection system, welding gun component, fuel gas preheating device of gas, air cooling equipment and water cooling plant, lathe bed is a rectangular box structure, lathe bed upper end is fixed with a smooth work top, and the work top upper end is provided with the indexing rotary table of a vertical axial direction；In indexing rotary table upper end, radial equipartition is fixed with six weld jigs, each weld jig is a processing stations, is sequentially installed with photoelectric detection system, fuel gas preheating device of gas, air cooling equipment, water cooling plant and air knife drying device corresponding to second station to the 6th station on work top；Wherein, other point of the fuel gas preheating device of gas both sides of 3rd station are provided with a welding gun component.The utility model complete equipment automaticity is high, stable and reliable for performance, thus the stable and reliable product quality welded, qualification rate are high.
Description
Technical field
The utility model belongs to field of welding devices, especially a kind of rotating disc type automatic flame brazing machine.
Background technology
With the rapid development of economy, China's all trades and professions all enter the free way of development.The especially equipment in China
Manufacturing industry is even more to be developed rapidly.Welding is relatively common metal works processing method, and the quality of welding is for product
Intensity, service life all play vital effect.At present, welding is to be sent raw material successively using artificial or transmission mode
Enter multiple process equipments, be processed successively, each equipment is required for detecting again before processing and positions and calibrate, processing effect
Rate is relatively low, and calibration deviation, which occurs, in any appliance can all cause the size of processing inaccurate, so as to cause service life or use effect
Fruit deficiency, production efficiency are relatively low.
Utility model content
The purpose of this utility model is in place of overcome the deficiencies in the prior art, there is provided one kind is simple in construction, high speed is quick,
Sturdy and durable, reliable and stable rotating disc type automatic flame brazing machine.
The utility model solves its technical problem and takes following technical scheme to realize：
A kind of rotating disc type automatic flame brazing machine, it is characterised in that：Including lathe bed, indexing rotary table, weld jig, photoelectricity inspection
Survey device, welding gun component, fuel gas preheating device of gas, air cooling equipment and water cooling plant, lathe bed is a rectangular box structure, on lathe bed
End is fixed with a smooth work top, and the work top upper end is provided with the indexing rotary table of a vertical axial direction；In indexing rotary table
Upper end radial equipartition is fixed with six weld jigs, and each weld jig is a processing stations, second station to the 6th work
Corresponding to position photoelectric detection system, fuel gas preheating device of gas, air cooling equipment, water cooling plant and wind are sequentially installed with work top
Knife drying device；Wherein, other point of the fuel gas preheating device of gas both sides of 3rd station are provided with a welding gun component.
Moreover, the photoelectric detection system is made up of fixed mount and optoelectronic switch, fixed mount is packed on work top,
Three optoelectronic switches are fixed with fixed mount upper end, three optoelectronic switch synchronous workings.
Moreover, fuel gas preheating device of gas includes pedestal, closed slide, leading screw, slide plate, tracheae are plugged into box, gas jets and electricity
Machine, pedestal are packed on work top, and closed slide is fixed with pedestal upper end, and one is slidably fitted with closed slide upper limit
Slide plate, is fixed with a leading screw parallel with closed slide in the middle part of the pedestal between closed slide, slide plate lower end be provided with one with
The screw of leading screw engagement, the screw are arranged on the motor of slide plate upper end by gear drive connection one, and electrically driven screw rotates
So as to drive slide plate to be moved along parallel orbit；In slide plate upper end, stock turns have a tracheae to plug into box, and the tracheae is plugged into one end system of box
The input port of fuel gas preheating device of gas can be tightly connected by having, and the plug into other end cantilevered of box of tracheae is fixed with two arcs
Gas jets, two gas jets are oppositely arranged.
Moreover, the water cooling plant is made up of support frame and spray header, support frame is packed on work top, support frame
Upper end installation spray header water side, the water intake end of spray header passes through the external cooling water pump of pipeline.
Moreover, being provided with a shield in lathe bed upper end, shield coats indexing rotary table, weld jig, Photoelectric Detection dress completely
Put, welding gun component, fuel gas preheating device of gas, air cooling equipment and water cooling plant, shield rear portion pass through pipeline connection dust exhaust, shield
Cover front center is formed with opening.
Moreover, work top front center is formed with a trapezoidal extendable platform, two stations of width of the extendable platform.
Moreover, being provided with electrical control cubicles in lathe bed side, control panel is installed in electrical control cubicles, PLC is installed in electrical control cubicles.
The advantages of the utility model and good effect are：
1st, this equipment is designed using multi-station rotary-disk, and station indexing is flat using high-precision cam revolution dispenser, operating
It is steady reliable.
2nd, for this equipment in addition to the step of loading, unloading workpiece needs manually, detection, preheating, welding, cooling etc. are automatically complete
Into welding torch automatic carry and swing.Automatic wire feeding mechanism whole set procurement, wire feed precision and silk feeding quantity are accurate.
3rd, the utility model complete equipment automaticity is high, stable and reliable for performance, thus the product quality welded is stable
Reliably, qualification rate is high.
Brief description of the drawings
Fig. 1 is the utility model structure diagram；
Fig. 2 is Fig. 1 top view (removing shield)；
Fig. 3 is fuel gas preheating device of gas structure enlargement diagram.
Embodiment
Below in conjunction with the accompanying drawings and the utility model is described in further detail by specific embodiment, and following examples are simply retouched
The property stated, be not limited, it is impossible to limit the scope of protection of the utility model with this.
A kind of rotating disc type automatic flame brazing machine, including the inspection of electrical control cubicles 1, lathe bed 5, indexing rotary table 3, weld jig 4, photoelectricity
Device 11, welding gun component 8, fuel gas preheating device of gas 7, air cooling equipment 9 and water cooling plant 10 are surveyed,
Lathe bed is a rectangular box structure, and electrical control cubicles 1 are provided with lathe bed side, control panel is provided with electrical control cubicles,
Installation PLC in electrical control cubicles；
Lathe bed upper end is fixed with a smooth work top 6, and the work top upper end is provided with the indexing of a vertical axial direction
Rotating disk 3, motor is coaxially installed with the lathe bed of the indexing rotary table lower end, and motor control indexing rotary table carries out step-by-step movement
Rotation；
In indexing rotary table upper end, radial equipartition is fixed with six weld jigs 4, and the structure of each fixture is identical, can stablize
Clamp workpiece to be welded；Each weld jig is a processing stations；
For the ease of worker's workpiece loading and unloading, work top front center is formed with a trapezoidal extendable platform, the extendable platform
Two stations of width.
Referring to shown in accompanying drawing 2, the station arranged clockwise of the present embodiment；
Station on the left of front end is the first station, for installing workpiece to be processed on weld jig；
One photoelectric detection system 11 is installed, the photoelectric detection system is by solid on the work top of second station radial outside
Determine frame and optoelectronic switch composition, fixed mount are packed on work top, three optoelectronic switches are fixed with fixed mount upper end, should
Three optoelectronic switch synchronous workings, detect whether be accurately provided with workpiece to be processed on the weld jig of second station；Equipment
Carry out each operation program below, such as do not detect workpiece, behind the operation program of each station do not perform；The weldering of second station
Torch (not shown) automatic carry simultaneously carries out swing heating to workpiece, and heating and temperature control is in solid-state temperature of solder or so；
One fuel gas preheating device of gas 7 is installed on the work top of 3rd station radial outside, the two of the fuel gas preheating device of gas
Side is provided with a welding gun component 8, and two welding gun components convey welding wire respectively by two sets of wire feeders respectively, while complete workpiece
Twice weld seam；
Welding gun component can carry out the rotation of horizontal direction, wherein, the welding gun group between 3rd station and second station
Part can adjust welding gun direction, and weld job is carried out in second station；
The concrete structure of fuel gas preheating device of gas referring to shown in accompanying drawing 3, including pedestal 7-1, closed slide 7-2, leading screw 7-3,
Plug into box 7-5, gas jets 7-6 and motor 7-7, pedestal of slide plate 7-4, tracheae is packed on work top, is consolidated in pedestal upper end
Equipped with closed slide, a slide plate is slidably fitted with closed slide upper limit, is fixed with the middle part of the pedestal between closed slide
One leading screw parallel with closed slide, slide plate lower end are provided with a screw (not shown) engaged with leading screw, and the screw leads to
The motor that gear drive connection one is arranged on slide plate upper end is crossed, electrically driven screw is rotated so as to drive slide plate to be moved along parallel orbit
It is dynamic；In slide plate upper end, stock turns have a tracheae to plug into box, and plug into one end of box of the tracheae is formed with and can be tightly connected gas-preheating dress
The input port put, the plug into other end cantilevered of box of tracheae are fixed with the gas jets of two arcs, and two gas jets are relative
Set, concentrate injection to lift jet efficiency to workpiece.
Air cooling equipment 9 is installed on the work top of 4th station radial outside, the oh structure of the air cooling equipment and combustion gas
Preheating device is identical, and difference is that tracheae input connects cold air conveying device by pipeline；Gas jets carry out jet to workpiece,
Form air cooling；
Water cooling plant 10 is installed on the work top of 5th station radial outside, the water cooling plant is by support frame and spray
Water pipe is formed, and support frame is packed on work top, and the water side of the upper end installation spray header of support frame, spray header enters
Water end (W.E.) passes through the external cooling water pump of pipeline；(operating) water nozzle on the station is sprayed water to workpiece, and workpiece is cooled into available hand touches
The temperature touched；
6th station is located on the right side of front end, and the position of the 6th station is provided with air knife drying device, and workpiece is necessary before unloading
With air knife drying, the welding quality of ratio-frequency welding otherwise can be influenceed, the workpiece machined is manually unloaded after air-drying.
In order to prevent polluting environment, a shield 2 is installed in lathe bed upper end, shield coats indexing rotary table, weld clip completely
Tool, photoelectric detection system, welding gun component, fuel gas preheating device of gas, air cooling equipment and water cooling plant, shield rear portion are connected by pipeline
Logical dust exhaust, shield front center are formed with opening and are easy to worker's workpiece loading and unloading.
Although disclosing embodiment of the present utility model and accompanying drawing for the purpose of illustration, those skilled in the art can be with
Understand：Do not departing from the utility model and spirit and scope of the appended claims, it is various replace, change and modifications all be can
Can, therefore, the scope of the utility model is not limited to embodiment and accompanying drawing disclosure of that.
Claims (7)
- A kind of 1. rotating disc type automatic flame brazing machine, it is characterised in that：Including lathe bed, indexing rotary table, weld jig, Photoelectric Detection Device, welding gun component, fuel gas preheating device of gas, air cooling equipment and water cooling plant, lathe bed are a rectangular box structure, lathe bed upper end A smooth work top is fixed with, the work top upper end is provided with the indexing rotary table of a vertical axial direction；On indexing rotary table End radial equipartition is fixed with six weld jigs, and each weld jig is a processing stations, second station to the 6th station Photoelectric detection system, fuel gas preheating device of gas, air cooling equipment, water cooling plant and air knife are sequentially installed with corresponding work top Drying device；Wherein, other point of the fuel gas preheating device of gas both sides of 3rd station are provided with a welding gun component.
- 2. rotating disc type automatic flame brazing machine according to claim 1, it is characterised in that：The photoelectric detection system is by solid Determine frame and optoelectronic switch composition, fixed mount are packed on work top, three optoelectronic switches are fixed with fixed mount upper end, should Three optoelectronic switch synchronous workings.
- 3. rotating disc type automatic flame brazing machine according to claim 1, it is characterised in that：Fuel gas preheating device of gas includes base Seat, closed slide, leading screw, slide plate, tracheae are plugged into box, gas jets and motor, and pedestal is packed on work top, on pedestal End is fixed with closed slide, and a slide plate is slidably fitted with closed slide upper limit, solid in the middle part of the pedestal between closed slide Equipped with a leading screw parallel with closed slide, slide plate lower end is provided with a screw engaged with leading screw, and the screw is driven by gear Dynamic connection one is arranged on the motor of slide plate upper end, and electrically driven screw is rotated so as to drive slide plate to be moved along parallel orbit；In cunning Plate upper end stock turns have a tracheae to plug into box, and plug into one end of box of the tracheae is formed with the input that can be tightly connected fuel gas preheating device of gas Port, the plug into other end cantilevered of box of tracheae are fixed with the gas jets of two arcs, and two gas jets are oppositely arranged.
- 4. rotating disc type automatic flame brazing machine according to claim 1, it is characterised in that：The water cooling plant is by support frame Formed with spray header, support frame is packed on work top, the water side of the upper end installation spray header of support frame, shower water The water intake end of pipe passes through the external cooling water pump of pipeline.
- 5. rotating disc type automatic flame brazing machine according to claim 1, it is characterised in that：One shield is installed in lathe bed upper end Cover, shield coat indexing rotary table, weld jig, photoelectric detection system, welding gun component, fuel gas preheating device of gas, air cooling equipment completely And water cooling plant, shield rear portion are formed with opening by pipeline connection dust exhaust, shield front center.
- 6. rotating disc type automatic flame brazing machine according to claim 1, it is characterised in that：Work top front center is formed with One trapezoidal extendable platform, two stations of width of the extendable platform.
- 7. rotating disc type automatic flame brazing machine according to claim 1, it is characterised in that：It is provided with lathe bed side automatically controlled Cabinet, is provided with control panel in electrical control cubicles, installation PLC in electrical control cubicles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720688349.8U CN206839358U (en) | 2017-06-14 | 2017-06-14 | A kind of rotating disc type automatic flame brazing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720688349.8U CN206839358U (en) | 2017-06-14 | 2017-06-14 | A kind of rotating disc type automatic flame brazing machine |
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| CN206839358U true CN206839358U (en) | 2018-01-05 |
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| CN201720688349.8U Active CN206839358U (en) | 2017-06-14 | 2017-06-14 | A kind of rotating disc type automatic flame brazing machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113001064A (en) * | 2021-01-29 | 2021-06-22 | 南通欧意姆制冷设备有限公司 | Machining method for ball valve of refrigeration system |
| CN113996977A (en) * | 2021-11-29 | 2022-02-01 | 深圳市中航大记股份有限公司 | Automatic welding machine, automatic welding system and method for automatically welding bent pipe |
| CN114985866A (en) * | 2022-06-30 | 2022-09-02 | 上海鉴龙电子工程有限公司 | Induction brazing machine |
-
2017
- 2017-06-14 CN CN201720688349.8U patent/CN206839358U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113001064A (en) * | 2021-01-29 | 2021-06-22 | 南通欧意姆制冷设备有限公司 | Machining method for ball valve of refrigeration system |
| CN113001064B (en) * | 2021-01-29 | 2022-04-01 | 南通欧意姆制冷设备有限公司 | Machining method for ball valve of refrigeration system |
| CN113996977A (en) * | 2021-11-29 | 2022-02-01 | 深圳市中航大记股份有限公司 | Automatic welding machine, automatic welding system and method for automatically welding bent pipe |
| CN114985866A (en) * | 2022-06-30 | 2022-09-02 | 上海鉴龙电子工程有限公司 | Induction brazing machine |
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