Automatic die sinking turns over base system
Technical field
It the utility model is related to a kind of die sinking of ceramics factory's former and turn over blanking device, specifically a kind of toilet carries
The automatic die sinking for rising forming machine turns over base system.
Background technology
At present, blank process is turned in the die sinking of the toilet lifting forming machine of domestic and international Production of Ceramics enterprise, more using artificial behaviour
Make.This die sinking, turn over base mode and generally require 1 ~ 2 worker(Height also has certain requirement)Mold, then 1 ~ 2 worker uses
Base car is turned over to carry out turning over base.When molding every time, turning over base, it is required for 1 ~ 2 people first to open mold-locked, from mould both sides point
Not Da Kai two side forms, then base substrate is overturn to by-pass from main line using turning over base car.Base is turned in artificial die sinking, not only increases
The labor intensity of worker, there is also due to ceramic mud blank strength it is little, worker's fitness is inadequate, cause to damage, deform, into
The risk that type rate declines.
Although now with much turn over base or die sinking plant equipment occur, most of functions are single, can only be merely it is complete
Into die sinking or overmolded action, the whole synthesis of plant equipment is poor, it is necessary to base substrate be shifted to realize that what is be ignorant of moves
It is required, the damage of base substrate is easily caused in transfer process, reduces operating efficiency and product quality.
Utility model content
The utility model is in view of the shortcomings of the prior art, there is provided a kind of automatic die sinking for integrating die sinking and turning over base turns over
Base system.
The technical solution adopted in the utility model is:A kind of automatic die sinking turns over base system, including walking mechanism, moving machine
Structure, hoisting mechanism, switching mechanism and clasp mould mechanism,
The walking mechanism be whole device main frame body, travel mechanism be arranged on walking mechanism above, travel mechanism with
It is slidably matched between walking mechanism for relative level;Switching mechanism, hoisting mechanism and clasp mould mechanism are arranged on moving machine simultaneously
On structure, and moved together relative to walking mechanism therewith;Switching mechanism is in 0-180 ° of rotation on perpendicular;Hoisting mechanism position
In the lower section of clasp mould mechanism, clasp mould mechanism and hoisting mechanism are arranged on switching mechanism simultaneously, and with switching mechanism
Rotate;
Movable motor, mobile motor, lifting motor, upset motor and opening-closing die motor be connected respectively with control centre by
Control.
This device disclosed in the utility model, it is to integrate die sinking and turn over base, one-off order realizes die sinking
With turn over base, it is accurate, rapid, without manual operation, fully achieve Automated condtrol, simple to operate, process is simple, improves work effect
Rate and product quality, it is adapted to the ceramic device producer of various scales to use.
As preferred:Walking mechanism includes road wheel, walker, movable motor and walking linkage combination;Walker is square
Shape frame structure, road wheel are arranged on walker bottom surface corner location, pass through the combination connection that links of walking between homonymy road wheel
Together, walking linkage groups, which are closed, is provided with movable motor;Limit switches are set on walker upper side frame.
As preferred:Travel mechanism includes moving guide rail, rack, movable stand and mobile motor;Moving guide rail, which sets up separately, is expert at
Walk on the madial wall of frame two, be rack below moving guide rail, the both sides of movable stand are in the sliding block knot being slidably matched with moving guide rail
Structure, movable stand rear portion both sides are arranged with the gear train being engaged with rack, and the gear train is with setting up separately two behind movable stand
The mobile motor linkage of side.Both sides are arranged with two guide plates above movable stand, and the guide plate is horizontally disposed with, and one end is fixed in shifting
Moving frame side, the other end ride upon the surface of walker, realize to the spacing and guiding in movable stand walking process.
As preferred:Switching mechanism includes positioning disk, turnover disc, directive wheel, upset transmission combination and upset motor;Positioning
Disk is fixedly mounted on movable stand vertically, and turnover disc is set up in parallel with positioning disk;Set on positioning disk along the excircle of turnover disc
There is directive wheel;Directive wheel includes main directive wheel and secondary directive wheel, and main directive wheel is linked by overturning transmission combination with upset motor.
At least four links are provided with by connector along its circumferencial direction in positioning disc side, guiding is movably installed with link
Wheel;The directive wheel on top realizes the driving and guiding to turnover disc;The directive wheel of bottom realizes the supporting and guiding to turnover disc.
Upset transmission combination includes chain and sprocket wheel, and the chain is fixedly mounted on the excircle of turnover disc, and chain is accounted for outside turnover disc
The 1/2 of circumference;The main directive wheel is sprocket wheel, and sprocket wheel is sleeved on the output end of upset motor, sprocket wheel and chain engaged transmission, real
The upset of existing 0-180 ° of turnover disc.
As preferred:Hoisting mechanism includes lifting motor, hoisting frame and lifting transmission combination, and hoisting frame is flip vertical disk
The tabular support body that card is set;Lifting transmission combination includes lifting rack and lifting gear train, and lifting rack is fixed in hoisting frame
Afterbody, lifting gear train is sleeved on the output end of lifting motor, lifting gear train and lifting rack engaged transmission, realizes lifting
The raising and lowering of frame.
As preferred:Clasp mould mechanism includes opening-closing die motor, folding mould bases and open mold connecting rod assembly;Folding mould bases bag
Including two symmetrically arranged 7 font frameworks, the free end of the top of two frameworks respectively with open mold connecting rod assembly is fixedly connected,
The input of open mold connecting rod assembly links with opening-closing die motor.Open mold connecting rod assembly includes connecting with opening-closing die motor output shaft
The master connecting-rod connect and the slave connecting rod being connected respectively with folding mould bases, are linked between master connecting-rod and slave connecting rod by bevel gear group;Institute
State two folding mould bases synchronization relative motions.
Brief description of the drawings
Fig. 1 is overall structure diagram of the present utility model.
Fig. 2 is side view of the present utility model.
Fig. 3 is the structural representation of main directive wheel in the utility model.
Fig. 4 is the structural representation of moving guide rail in the utility model.
In figure:Moving guide rail 1, rack 2, hoisting frame 3, movable stand 4, folding mould bases 5, open mold connecting rod assembly 6, open mold
Motor 7, secondary directive wheel 8, link 9, main directive wheel 10, turnover disc 11, positioning disk 12, movable motor 13, walker 14, walking
Wheel 15, limit switch 16, mobile motor 17, lifting motor 18, upset motor 19, walking linkage combination 20, guide plate 21.
Embodiment
The utility model is described further with reference to the accompanying drawings and examples.
Referring to accompanying drawing 1-4, it is reliable that this automatic die sinking disclosed in the utility model turns over base simple system, without more people only
It is that the base substrate automatic die sinking of toilet lifting forming machine can be achieved, turn over base to need 1 people's operation equipment, and labor intensity substantially reduces.
This automatic die sinking turns over base system, including walking mechanism, travel mechanism, hoisting mechanism, switching mechanism and open mold
Mechanism.
Walking mechanism is the main frame body of whole device, and the change in location of whole device is realized by walking mechanism.Moving machine
Structure is arranged on above walking mechanism, is slidably matched between travel mechanism and walking mechanism for relative level.Switching mechanism, elevator
Structure and clasp mould mechanism are arranged in travel mechanism simultaneously, and are moved together relative to walking mechanism therewith.Switching mechanism is vertical
It is in 0-180 ° of rotation in plane;Hoisting mechanism is located at the lower section of clasp mould mechanism, and clasp mould mechanism and hoisting mechanism are set simultaneously
Put on switching mechanism, and rotated with switching mechanism.
Walking mechanism includes road wheel 15, walker 14, movable motor 13 and walking linkage combination 20.Walker is rectangle
Frame structure, road wheel are arranged on walker bottom surface corner location, are connected between homonymy road wheel by linkage combination of walking
Together, walking linkage groups, which are closed, is provided with movable motor.Walking linkage combination includes the portions such as power transmission shaft, decelerator, travelling gear
Part.Limit switches are set on walker upper side frame, and limit switch is proximity switch, and limit switch is arranged on the one of walker
End.
Travel mechanism includes moving guide rail 1, rack 2, movable stand 4 and mobile motor 17.Moving guide rail sets up separately in walker
It is rack on two madial walls, below moving guide rail, the two sides of movable stand are in slide block structure, and slide and match somebody with somebody with moving guide rail
Close, movable stand rear portion both sides are arranged with the gear train being engaged with rack, and gear train is with setting up separately in movable stand two sides behind
Mobile motor links.Mobile motor is arranged on behind movable stand, and is moved together therewith.The output end and umbrella tooth of mobile motor
The connection driving of wheel group, bevel gear group and rack engaged transmission, after mobile motor driving bevel gear group rotates, bevel gear group is in rack
Upper engagement movement, realizes movable stand moving horizontally with respect to walker, and being slidably matched between movable stand and moving guide rail, protects
Demonstrate,prove stability during movable stand movement.Both sides are arranged with two guide plates above movable stand, and the guide plate is horizontally disposed with, and one end is solid
Movable stand side is connected on, the other end rides upon the surface of walker, realizes to the spacing and guiding in movable stand walking process.Should
Guide plate coordinates with limit switch simultaneously to be controlled, and limit switch carries out signal by feeling the position of guide plate, to control centre
Transmit, realize the control of the operation and stopping to mobile motor.
Switching mechanism includes positioning disk 12, turnover disc 11, directive wheel, upset transmission combination and upset motor 19.Positioning disk
It is fixedly mounted on vertically on movable stand, turnover disc before and after positioning disk with being set up in parallel.Set on positioning disk along the excircle of turnover disc
Directive wheel is equipped with, positions and at least four links is provided with by connectors such as bolts along its circumferencial direction in disc side, connect
Directive wheel is movably installed with frame.Directive wheel includes main directive wheel 10 and secondary directive wheel 8, and main directive wheel is by overturning transmission combination
Linked with upset motor.Directive wheel positioned at positioning disk top realizes driving and the guiding to turnover disc;Positioned at positioning disk bottom
Directive wheel realize supporting to turnover disc and guiding.Upset transmission combination includes chain and sprocket wheel, and chain, which is fixedly mounted on, to be turned over
On the excircle of rotating disk, chain accounts for the 1/2 of turnover disc excircle.Main directive wheel is sprocket wheel, and sprocket wheel is sleeved on the defeated of upset motor
Go out end, sprocket wheel and chain engaged transmission, realize the upset of 0-180 ° of turnover disc.
Hoisting mechanism includes lifting motor 18, hoisting frame 3 and lifting transmission combination, and hoisting frame is that flip vertical disk card is set
The tabular support body put;Lifting transmission combination includes lifting rack and lifting gear train, and lifting rack is fixed in the afterbody of hoisting frame,
Lifting gear train is sleeved on the output end of lifting motor, lifting gear train and lifting rack engaged transmission, realizes the upper of hoisting frame
Rise and decline.Hoisting mechanism rotates with switching mechanism.
Clasp mould mechanism includes opening-closing die motor 7, folding mould bases 5 and open mold connecting rod assembly 6;Folding mould bases includes two
Symmetrically arranged 7 font framework, the free end of the top of two frameworks respectively with open mold connecting rod assembly are fixedly connected, open mold
The input of connecting rod assembly links with opening-closing die motor.Open mold connecting rod assembly includes the master with opening-closing die motor output axis connection
Connecting rod and the slave connecting rod being connected respectively with folding mould bases, are linked between master connecting-rod and slave connecting rod by bevel gear group;Two foldings
Mould bases synchronization relative motion.Preferably, the card holder fixed for mould is installed with the inside of two folding mould bases.Card
The side of frame and contacting dies set rubber or other compared with softwood matter wrapper.The action of opening-closing die motor, drive two and open
Matched moulds frame acts simultaneously, and base substrate drops because of unbalance stress during avoiding open mold.
Movable motor, mobile motor, lifting motor, upset motor and opening-closing die motor be connected respectively with control centre by
Control.
It is initial position in Fig. 1, the hoisting frame in hoisting mechanism is in palette fork structure, by travel mechanism, drives its stretching
After holding up mould, the folding mould bases clamping mold in clasp mould mechanism, then it is driven to specified location by travel mechanism;Open mold
Mechanism integrally overturns 180 ° to defined position with hoisting mechanism under the drive of turnover disc.Clasp mould mechanism is molded, and will
Base substrate is transported to adjacent specified location, and clasp mould mechanism integrally overturns 180 ° to original with hoisting mechanism under the drive of turnover disc
Returned after coming position, mould is put back to, hoisting mechanism playback, the die sinking for completing single-station turns over base, prepares next station.
During operation, 1 people is only needed to participate in without more people, you can to realize the automatic die sinking of the ceramic body of closet lifting forming machine
With turning over base, the shortcomings of routinely causing ceramic body damage, modification because of external factors such as labor strength, fitnesss is eliminated,
Realize and turn over base from die sinking by a people, show to sending base to repair a die, then to the mode of operation for preparing next round injection forming, operating efficiency
Write and improve.