CN106827217A - Automatic die sinking turns over base system - Google Patents
Automatic die sinking turns over base system Download PDFInfo
- Publication number
- CN106827217A CN106827217A CN201710212302.9A CN201710212302A CN106827217A CN 106827217 A CN106827217 A CN 106827217A CN 201710212302 A CN201710212302 A CN 201710212302A CN 106827217 A CN106827217 A CN 106827217A
- Authority
- CN
- China
- Prior art keywords
- motor
- walking
- die sinking
- over base
- turns over
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
A kind of automatic die sinking turns over base system, including walking mechanism, travel mechanism, hoisting mechanism, switching mechanism and clasp mould mechanism;Walking mechanism is the main frame body of whole device, and in walking mechanism, travel mechanism is to be slidably matched with walking mechanism for travel mechanism;Switching mechanism, hoisting mechanism and clasp mould mechanism are arranged in travel mechanism simultaneously;Hoisting mechanism is located at the lower section of clasp mould mechanism, and clasp mould mechanism and hoisting mechanism are arranged on switching mechanism simultaneously, and are rotated with switching mechanism;Movable motor, mobile motor, lifting motor, upset motor and opening-closing die motor are connected controlled with control centre respectively.This device, is to integrate die sinking and turn over base, and one-off order realizes die sinking and turns over base, accurate, rapid, without manually operating, Automated condtrol is fully achieved, it is simple to operate, operation is simple, improves operating efficiency and product quality, and the ceramic device producer for being adapted to various scales uses.
Description
Technical field
Blanking device is turned over the present invention relates to a kind of die sinking of ceramics factory's former, specifically a kind of toilet is lifted into
The automatic die sinking of type machine turns over base system.
Background technology
At present, blank process is turned in the die sinking of the toilet lifting forming machine of domestic and international Production of Ceramics enterprise, more using artificial behaviour
Make.This die sinking, turn over base mode and generally require 1 ~ 2 workman(Height also has certain requirement)Mold, then 1 ~ 2 workman uses
Turning over base car carries out turning over base.When molding every time, turning over base, it is required for 1 ~ 2 people first to open mold-locked, from mould both sides point
Not Da Kai two side forms, then base substrate is overturn to by-pass from main line using turning over base car.Base is turned in artificial die sinking, is not only increased
The labour intensity of workman, there is also due to ceramic mud blank strength less, workman's fitness not enough, cause to damage, deform, into
The risk that type rate declines.
Although now with much turn over base or die sinking plant equipment occur, most of unitary functions, can only be simple it is complete
Into die sinking or overmolded action, the whole synthesis of plant equipment is poor, it is necessary to base substrate is shifted to realize that what is be ignorant of moves
It is required, the damage of base substrate is easily caused in transfer process, reduces operating efficiency and product quality.
The content of the invention
The present invention be directed to the deficiencies in the prior art, there is provided it is a kind of integrate die sinking and turn over the automatic die sinking of base turn over base system
System.
The technical solution adopted by the present invention is:A kind of automatic die sinking turns over base system, including walking mechanism, travel mechanism, carries
Mechanism, switching mechanism and clasp mould mechanism are risen,
The walking mechanism for whole device main frame body, travel mechanism be arranged on walking mechanism above, travel mechanism with walking
For relative level is slidably matched between mechanism;Switching mechanism, hoisting mechanism and clasp mould mechanism are arranged in travel mechanism simultaneously,
And moved relative to walking mechanism together therewith;Switching mechanism is in 0-180 ° of rotation on perpendicular;Hoisting mechanism is located at and opens
The lower section of clamping, clasp mould mechanism and hoisting mechanism are arranged on switching mechanism, and rotated with switching mechanism simultaneously;
Movable motor, mobile motor, lifting motor, upset motor and opening-closing die motor are connected controlled with control centre respectively.
This device disclosed in this invention, is to integrate die sinking and turn over base, and one-off order is realized die sinking and turned over
Base, it is accurate, rapid, without artificial operation, fully achieve Automated condtrol, simple to operate, operation is simple, improve operating efficiency and
Product quality, the ceramic device producer for being adapted to various scales uses.
As preferred:Walking mechanism includes road wheel, walker, movable motor and walking linkage combination;Walker is square
Shape frame structure, road wheel is arranged on walker bottom surface corner location, by linkage combination connection of walking between homonymy road wheel
Together, walking linkage groups are closed and are provided with movable motor;Limit switches are set on walker upper side frame.
As preferred:Travel mechanism includes moving guide rail, tooth bar, movable stand and mobile motor;Moving guide rail sets up separately is expert at
Walk on the madial wall of frame two, be tooth bar below moving guide rail, the both sides of movable stand are in the sliding block knot being slidably matched with moving guide rail
Structure, movable stand rear portion both sides are arranged with the gear train being engaged with tooth bar, the gear train with set up separately two behind movable stand
The mobile motor linkage of side.Both sides are arranged with two guide plates above movable stand, and the guide plate is horizontally disposed with, and one end is fixed in shifting
Moving frame side, the other end rides upon the surface of walker, the spacing and guiding in realizing to movable stand walking process.
As preferred:Switching mechanism includes positioning disk, turnover disc, directive wheel, upset transmission combination and upset motor;Positioning
Disk is fixedly mounted on movable stand vertically, and turnover disc is set up in parallel with positioning disk;Excircle on positioning disk along turnover disc is set
There is directive wheel;Directive wheel includes main directive wheel and secondary directive wheel, and main directive wheel is linked by overturning transmission combination with upset motor.
At least four links are provided with by connector along its circumferencial direction on positioning disk side, guiding is movably installed with link
Wheel;The directive wheel on top realizes the driving and guiding to turnover disc;The directive wheel of bottom realizes the supporting and guiding to turnover disc.
Upset transmission combination includes chain and sprocket wheel, and the chain is fixedly mounted on the excircle of turnover disc, and chain is accounted for outside turnover disc
The 1/2 of circumference;The main directive wheel is sprocket wheel, and sprocket wheel is sleeved on the output end of upset motor, sprocket wheel and chain engaged transmission, real
The upset of existing 0-180 ° of turnover disc.
As preferred:Hoisting mechanism includes lifting motor, hoisting frame and lifting transmission combination, and hoisting frame is flip vertical disk
The tabular support body that card is set;Lifting transmission combination includes lifting rack and lifting gear train, and lifting rack is fixed in hoisting frame
Afterbody, lifting gear train is sleeved on the output end of lifting motor, lifting gear train and lifting rack engaged transmission, realizes lifting
The raising and lowering of frame.
As preferred:Clasp mould mechanism includes opening-closing die motor, folding mould bases and folding mould connecting rod assembly;Folding mould bases bag
Include two symmetrically arranged 7 font frameworks, the free end of two top of framework respectively with folding mould connecting rod assembly is fixedly connected,
The input of folding mould connecting rod assembly links with opening-closing die motor.The connecting rod assembly of folding mould includes connecting with opening-closing die motor output shaft
The master connecting-rod for connecing and the slave connecting rod being connected with folding mould bases respectively, are linked between master connecting-rod and slave connecting rod by bevel gear group;Institute
State two folding mould bases synchronization relative motions.
Brief description of the drawings
Fig. 1 is overall structure diagram of the invention.
Fig. 2 is side view of the invention.
Fig. 3 is the structural representation of main directive wheel in the present invention.
Fig. 4 is the structural representation of moving guide rail in the present invention.
In figure:Moving guide rail 1, tooth bar 2, hoisting frame 3, movable stand 4, folding mould bases 5, folding mould connecting rod assembly 6, folding mould
Motor 7, secondary directive wheel 8, link 9, main directive wheel 10, turnover disc 11, positioning disk 12, movable motor 13, walker 14, walking
Wheel 15, limit switch 16, mobile motor 17, lifting motor 18, upset motor 19, walking linkage combination 20, guide plate 21.
Specific embodiment
The present invention will be further described with reference to the accompanying drawings and examples.
Referring to accompanying drawing 1-4, this automatic die sinking disclosed in this invention turns over base simple system reliability, and 1 is only needed without many people
People's operation equipment is to be capable of achieving the base substrate automatic die sinking of toilet lifting forming machine, turn over base, and labour intensity is substantially reduced.
This automatic die sinking turns over base system, including walking mechanism, travel mechanism, hoisting mechanism, switching mechanism and folding mould
Mechanism.
Walking mechanism is the main frame body of whole device, and the change in location of whole device is realized by walking mechanism.Moving machine
Structure is arranged on above walking mechanism, for relative level is slidably matched between travel mechanism and walking mechanism.Switching mechanism, elevator
Structure and clasp mould mechanism are arranged in travel mechanism simultaneously, and are moved relative to walking mechanism together therewith.Switching mechanism is vertical
It is in 0-180 ° of rotation in plane;Hoisting mechanism is located at the lower section of clasp mould mechanism, and clasp mould mechanism and hoisting mechanism set simultaneously
Put on switching mechanism, and rotated with switching mechanism.
Walking mechanism includes road wheel 15, walker 14, movable motor 13 and walking linkage combination 20.Walker is rectangle
Frame structure, road wheel is arranged on walker bottom surface corner location, is connected to by linkage combination of walking between homonymy road wheel
Together, walking linkage groups are closed and are provided with movable motor.The walking linkage combination portion such as including power transmission shaft, decelerator, travelling gear
Part.Limit switches are set on walker upper side frame, and limit switch is proximity switch, and limit switch is arranged on the one of walker
End.
Travel mechanism includes moving guide rail 1, tooth bar 2, movable stand 4 and mobile motor 17.Moving guide rail sets up separately in walker
It is tooth bar on two madial walls, below moving guide rail, the two sides of movable stand are in slide block structure, and matches somebody with somebody with moving guide rail slip
Close, movable stand rear portion both sides are arranged with the gear train being engaged with tooth bar, gear train with set up separately in movable stand two sides behind
Mobile motor links.Mobile motor is arranged on behind movable stand, and is moved together therewith.The output end of mobile motor and umbrella tooth
The connection driving of wheel group, bevel gear group and tooth bar engaged transmission, after mobile motor drives bevel gear group to rotate, bevel gear group is in tooth bar
Upper engagement movement, realizes movable stand moving horizontally with respect to walker, and being slidably matched between movable stand and moving guide rail, protects
Stability when card movable stand is moved.Both sides are arranged with two guide plates above movable stand, and the guide plate is horizontally disposed with, and one end is solid
Movable stand side is connected on, the other end rides upon the surface of walker, the spacing and guiding in realizing to movable stand walking process.Should
Guide plate coordinates with limit switch and controls simultaneously, and limit switch carries out signal by feeling the position of guide plate to control centre
Transmission, realizes the control to operation and the stopping of mobile motor.
Switching mechanism includes positioning disk 12, turnover disc 11, directive wheel, upset transmission combination and upset motor 19.Positioning disk
It is fixedly mounted on movable stand vertically, is set up in parallel before and after turnover disc and positioning disk.Excircle on positioning disk along turnover disc sets
Directive wheel is equipped with, at least four links are provided with by connectors such as bolts along its circumferencial direction on positioning disk side, connected
Directive wheel is movably installed with frame.Directive wheel includes main directive wheel 10 and secondary directive wheel 8, and main directive wheel is by overturning transmission combination
Linked with upset motor.Directive wheel positioned at positioning disk top realizes the driving to turnover disc and guiding;Positioned at positioning disk bottom
Directive wheel realize supporting to turnover disc and guiding.Upset transmission combination includes chain and sprocket wheel, and chain is fixedly mounted on and turns over
On the excircle of rotating disk, chain accounts for the 1/2 of turnover disc excircle.Main directive wheel is sprocket wheel, and sprocket wheel is sleeved on the defeated of upset motor
Go out end, sprocket wheel and chain engaged transmission, realize the upset of 0-180 ° of turnover disc.
Hoisting mechanism includes lifting motor 18, hoisting frame 3 and lifting transmission combination, and hoisting frame sets for flip vertical disk card
The tabular support body put;Lifting transmission combination includes lifting rack and lifting gear train, and lifting rack is fixed in the afterbody of hoisting frame,
Lifting gear train is sleeved on the output end of lifting motor, lifting gear train and lifting rack engaged transmission, realizes the upper of hoisting frame
Rise and decline.Hoisting mechanism is rotated with switching mechanism.
Clasp mould mechanism includes opening-closing die motor 7, folding mould bases 5 and folding mould connecting rod assembly 6;Folding mould bases includes two
Symmetrically arranged 7 font framework, the free end of two top of framework respectively with folding mould connecting rod assembly is fixedly connected, folding mould
The input of connecting rod assembly links with opening-closing die motor.The connecting rod assembly of folding mould includes the master being connected with opening-closing die motor output shaft
Connecting rod and the slave connecting rod being connected with folding mould bases respectively, are linked between master connecting-rod and slave connecting rod by bevel gear group;Two foldings
Mould bases synchronization relative motion.Preferably, being installed with the card holder fixed for mould on the inside of two folding mould bases.Card
The side of frame and contacting dies set rubber or other compared with softwood matter wrapper.The action of opening-closing die motor, drives two and opens
Matched moulds frame is acted simultaneously, it is to avoid base substrate drops because of unbalance stress in folding mold process.
Movable motor, mobile motor, lifting motor, upset motor and opening-closing die motor are connected with control centre respectively to be received
Control.
It is initial position in Fig. 1, the hoisting frame in hoisting mechanism is in palette fork structure, by travel mechanism, drives it to stretch out
After holding up mould, the folding mould bases clamping mold in clasp mould mechanism, then it is driven to specified location by travel mechanism;Folding mould
Mechanism integrally overturns 180 ° to defined position with hoisting mechanism under the drive of turnover disc.Clasp mould mechanism is molded, and will
Base substrate is transported to adjacent specified location, and clasp mould mechanism integrally overturns 180 ° to original with hoisting mechanism under the drive of turnover disc
Returned after coming position, mould is put back to, base is turned in hoisting mechanism playback, the die sinking for completing single-station, prepares next station.
During operation, 1 people is only needed to participate in without many people, you can to realize the automatic die sinking of the ceramic body of closet lifting forming machine
With turn over base, eliminate conventional because of labor strength, the external factor such as fitness causes ceramic body to damage, modification the shortcomings of,
Realize and turn over base from die sinking by a people, to sending base to repair a die, then to the mode of operation of next round injection forming is prepared, operating efficiency shows
Write and improve.
Claims (10)
1. a kind of automatic die sinking turns over base system, including walking mechanism, travel mechanism, hoisting mechanism, switching mechanism and Mould opening and closing machine
Structure, it is characterised in that:
The walking mechanism for whole device main frame body, travel mechanism be arranged on walking mechanism above, travel mechanism with walking
For relative level is slidably matched between mechanism;Switching mechanism, hoisting mechanism and clasp mould mechanism are arranged in travel mechanism simultaneously,
And moved relative to walking mechanism together therewith;Switching mechanism is in 0-180 ° of rotation on perpendicular;Hoisting mechanism is located at and opens
The lower section of clamping, clasp mould mechanism and hoisting mechanism are arranged on switching mechanism, and rotated with switching mechanism simultaneously;
Described movable motor, mobile motor, lifting motor, upset motor and opening-closing die motor are connected with control centre receive respectively
Control.
2. automatic die sinking according to claim 1 turns over base system, it is characterised in that walking mechanism includes road wheel, walking
Frame, movable motor and walking linkage combination;Walker is rectangular frame structure, and road wheel is arranged on walker bottom surface corner position
Put, linked together by linkage combination of walking between homonymy road wheel, walking linkage groups are closed and are provided with movable motor;Walking
Limit switches are set on frame upper side frame.
3. automatic die sinking according to claim 1 turns over base system, it is characterised in that travel mechanism includes moving guide rail, tooth
Bar, movable stand and mobile motor;Moving guide rail sets up separately on the madial wall of walker two, is tooth bar below moving guide rail, mobile
The both sides of frame are in the slide block structure being slidably matched with moving guide rail, and movable stand rear portion both sides are arranged with the gear being engaged with tooth bar
Group, the gear train links with the mobile motor set up separately in movable stand two sides behind.
4. automatic die sinking according to claim 3 turns over base system, it is characterised in that both sides are arranged with above the movable stand
Two guide plates, the guide plate is horizontally disposed with, and one end is fixed in movable stand side, and the other end rides upon the surface of walker, real
Now to movable stand walking process in it is spacing and be oriented to.
5. automatic die sinking according to claim 1 turns over base system, it is characterised in that switching mechanism includes positioning disk, upset
Disk, directive wheel, upset transmission combination and upset motor;Positioning disk is fixedly mounted on movable stand vertically, turnover disc and positioning disk
It is set up in parallel;Excircle on positioning disk along turnover disc is provided with directive wheel;Directive wheel includes main directive wheel and secondary directive wheel, main
Directive wheel is linked by overturning transmission combination with upset motor.
6. automatic die sinking according to claim 5 turns over base system, it is characterised in that along its circumference on the positioning disk side
Direction is provided with least four links by connector, and directive wheel is movably installed with link;The directive wheel on top is realized
Driving and guiding to turnover disc;The directive wheel of bottom realizes the supporting and guiding to turnover disc.
7. automatic die sinking according to claim 5 turns over base system, it is characterised in that the upset transmission combination includes chain
And sprocket wheel, the chain is fixedly mounted on the excircle of turnover disc, and chain accounts for the 1/2 of turnover disc excircle;It is described dominate to
It is sprocket wheel to take turns, and sprocket wheel is sleeved on the output end of upset motor, sprocket wheel and chain engaged transmission, realizes turning over for 0-180 ° of turnover disc
Turn.
8. automatic die sinking according to claim 1 turns over base system, it is characterised in that hoisting mechanism includes lifting motor, carries
Frame and lifting transmission combination are risen, hoisting frame is the tabular support body that flip vertical disk card is set;Lifting transmission combination includes lifting
Tooth bar and lifting gear train, lifting rack are fixed in the afterbody of hoisting frame, and lifting gear train is sleeved on the output end of lifting motor,
Lifting gear train and lifting rack engaged transmission, realize the raising and lowering of hoisting frame.
9. automatic die sinking according to claim 1 turns over base system, it is characterised in that clasp mould mechanism includes folding mould electricity
Machine, folding mould bases and folding mould connecting rod assembly;Folding mould bases includes two symmetrically arranged 7 font frameworks, two frameworks it is upper
Free end of the portion respectively with folding mould connecting rod assembly is fixedly connected, and input and the opening-closing die motor of folding mould connecting rod assembly join
It is dynamic.
10. automatic die sinking according to claim 9 turns over base system, it is characterised in that described folding mould connecting rod assembly bag
Include the master connecting-rod being connected with opening-closing die motor output shaft and the slave connecting rod being connected with folding mould bases respectively, master connecting-rod and slave connecting rod it
Between linked by bevel gear group;Described two folding mould bases synchronization relative motions.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710212302.9A CN106827217B (en) | 2017-04-01 | 2017-04-01 | Automatic die opening and blank turning system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710212302.9A CN106827217B (en) | 2017-04-01 | 2017-04-01 | Automatic die opening and blank turning system |
Publications (2)
Publication Number | Publication Date |
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CN106827217A true CN106827217A (en) | 2017-06-13 |
CN106827217B CN106827217B (en) | 2023-04-25 |
Family
ID=59141372
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201710212302.9A Active CN106827217B (en) | 2017-04-01 | 2017-04-01 | Automatic die opening and blank turning system |
Country Status (1)
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CN (1) | CN106827217B (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108516318A (en) * | 2018-04-08 | 2018-09-11 | 唐山贺祥机电股份有限公司 | The wet base automatic turning system of toilet |
CN109822732A (en) * | 2019-04-04 | 2019-05-31 | 廊坊海斯建材机械有限公司 | Concrete product dismoulding system and release method |
CN111633802A (en) * | 2020-05-15 | 2020-09-08 | 梁小芳 | Cement piece is pour and is used quick shedder |
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DE10148307A1 (en) * | 2001-09-29 | 2003-04-24 | Keramag Keramische Werke Ag | Cavity casting process for ceramic blanks involves turning mold into outer position after filling of cavity and before ceramic mass has set |
CN201833464U (en) * | 2010-10-15 | 2011-05-18 | 山东美林卫浴有限公司 | Lifting type mould overturning device |
CN104385449A (en) * | 2014-11-25 | 2015-03-04 | 唐山森兰瓷科技有限公司 | Full-automatic pedestal pan blank-removing machine |
CN206812191U (en) * | 2017-04-01 | 2017-12-29 | 唐山贺祥机电股份有限公司 | Automatic die sinking turns over base system |
-
2017
- 2017-04-01 CN CN201710212302.9A patent/CN106827217B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10148307A1 (en) * | 2001-09-29 | 2003-04-24 | Keramag Keramische Werke Ag | Cavity casting process for ceramic blanks involves turning mold into outer position after filling of cavity and before ceramic mass has set |
CN201833464U (en) * | 2010-10-15 | 2011-05-18 | 山东美林卫浴有限公司 | Lifting type mould overturning device |
CN104385449A (en) * | 2014-11-25 | 2015-03-04 | 唐山森兰瓷科技有限公司 | Full-automatic pedestal pan blank-removing machine |
CN206812191U (en) * | 2017-04-01 | 2017-12-29 | 唐山贺祥机电股份有限公司 | Automatic die sinking turns over base system |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108516318A (en) * | 2018-04-08 | 2018-09-11 | 唐山贺祥机电股份有限公司 | The wet base automatic turning system of toilet |
CN109822732A (en) * | 2019-04-04 | 2019-05-31 | 廊坊海斯建材机械有限公司 | Concrete product dismoulding system and release method |
CN111633802A (en) * | 2020-05-15 | 2020-09-08 | 梁小芳 | Cement piece is pour and is used quick shedder |
Also Published As
Publication number | Publication date |
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CN106827217B (en) | 2023-04-25 |
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