CN206780605U - The type non-fragment orbit board forming dies of high-speed railway CRTS III and stripper apparatus - Google Patents
The type non-fragment orbit board forming dies of high-speed railway CRTS III and stripper apparatus Download PDFInfo
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- CN206780605U CN206780605U CN201720202785.XU CN201720202785U CN206780605U CN 206780605 U CN206780605 U CN 206780605U CN 201720202785 U CN201720202785 U CN 201720202785U CN 206780605 U CN206780605 U CN 206780605U
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- speed railway
- type non
- lifting
- fragment orbit
- forming dies
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Abstract
A kind of type non-fragment orbit board forming dies of high-speed railway CRTS III, on being set on side form strut socket and it is corresponding on strut, the distortional stress on side form in stretching process can be completely counterbalanced by, and then eliminate the flexural stress of bed die, the track plates quality of production is ensure that, while it also avoid mould caused permanent deformation during recycling.The stripper apparatus of the present utility model for being exclusively used in the type non-fragment orbit board forming dies of high-speed railway CRTS III, upper strut can be pushed to rapidly in the groove of two side ends mould by carrying rail device, its is simple in construction, easy to use.
Description
Technical field
A kind of pattern for reinforced concrete earth forming is the utility model is related to, for the type track plates of high-speed railway CRTS III
Cast and shaping, specially a kind of type track board forming dies of high-speed railway CRTS III, the utility model further relate to a kind of be applicable
In the stripper apparatus of the type railway plate dies of high-speed railway CRTS III.
Background technology
The high speed railway fragments-free track slab of prior art is produced using pre-tensioning system, it is necessary to carry out reinforced bar stretching before pouring, by force
Big stretching force causes certain stress deformation to railway plate die, can have a strong impact on the quality of fragment-free track slab, simultaneously because
Railway plate die recycling frequency is higher, and railway plate die can be made to produce permanent deformation after certain time to be caused to scrap.
The method used at present is that support stick is set in bed die bottom to offset stress caused by stretching process, but the effect of this method is not
Limit, is not enough to be completely eliminated hidden danger caused by stress.
The content of the invention
In view of the above-mentioned problems of the prior art, devise a kind of type non-fragment orbit plate forming dies of high-speed railway CRTS III
Tool and the stripper apparatus matched with the mould.
A kind of type non-fragment orbit board forming dies of high-speed railway CRTS III, including bed die and the bed die detachable connection
Two end moulds and two side forms, it is characterized in that being symmetrically fixed with strut socket on two described side forms, be provided with support
Bar, the both ends of the upper strut are connected with symmetrically arranged two upper strut sockets respectively.
The described type track board forming dies of high-speed railway CRTS III, it is characterized in that being respectively arranged with two described side forms
Four upper strut sockets, upper strut corresponding with the upper strut socket is four, and described upper strut and upper strut socket are detachably
It is fixedly connected.
The described type non-fragment orbit board forming dies of high-speed railway CRTS III, it is characterized in that being set on the inside of the upper strut socket
There is the lifting track that height is less than upper strut, one end of the lifting track is hinged with side form end.
The described type non-fragment orbit board forming dies of high-speed railway CRTS III, it is characterized in that on described two side forms symmetrically
Two lifting tracks are respectively arranged with, one end of two lifting tracks is hingedly fixed on the two ends of side form.
The described type non-fragment orbit board forming dies of high-speed railway CRTS III, it is characterized in that being set on two described end moulds
There is upper strut groove.
The described type non-fragment orbit board forming dies of high-speed railway CRTS III, it is characterized in that described bed die bottom and upper support
Lower supporting rod is provided with corresponding to bar fixed position.
A kind of stripper apparatus for being exclusively used in the type non-fragment orbit board forming dies of high-speed railway CRTS III, including two horizontal horizontal strokes
Beam, the lifting beam for connecting two horizontal girds, the side of the horizontal gird is fixed on lifting support top, it is characterized in that described
Lifting beam on be provided with die lifter, be additionally provided with described lifting beam and carry rail device.
The described stripper apparatus for being exclusively used in the type non-fragment orbit board forming dies of high-speed railway CRTS III, it is characterized in that described
Carry rail device include piston rod it is downward carry cylinder of rail, the rod end for carrying cylinder of rail is fixed with gyrator, the corner
Device bottom is fixed with by a lifting arm and carries rail block.
The type non-fragment orbit board forming dies of high-speed railway CRTS III of the present utility model, on side form set on strut socket and
Strut in correspondence, the distortional stress on side form in stretching process can be completely counterbalanced by, and then eliminate the flexural stress of bed die, ensured
The track plates qualities of production, while it also avoid mould caused permanent deformation during recycling.It is of the present utility model
The stripper apparatus of the type non-fragment orbit board forming dies of high-speed railway CRTS III is exclusively used in, rapidly can be pushed away upper strut by carrying rail device
Into the groove of two side ends mould, its is simple in construction, easy to use.
Brief description of the drawings
Fig. 1 is mould structure schematic diagram；
Fig. 2 is to carry rail device schematic diagram in place；
Fig. 3 is to carry rail Job completion status schematic diagram；
Fig. 4 is Bian Mo and side form and bed die separate state diagram；
Fig. 5 is stripper apparatus structural representation；
Fig. 6 is stripper apparatus and mould position schematic diagram；
Fig. 7 is to carry rail device structural representation using electromagnet apparatus.
In figure, 1- bed dies；2- ends mould；3- side forms；The upper strut sockets of 4-；5- lifts track；The upper struts of 6-；7- hinged seats；8-
Upper strut groove；9- lifting plates；10- tracks；11- lower supporting rods；12- lifting supports；13- crossbeams；14- lifting beams；15- carries rail device and hanged
Arm；16- carries rail device；17- bascules；18- die lifters；19- carries cylinder of rail；20- gyrators；21- carries rail block；22- electromagnetism
Iron.
Embodiment
The utility model is elaborated below in conjunction with accompanying drawing.
The type non-fragment orbit board forming dies of high-speed railway CRTS III of the present utility model, available for III type pre-tensioned rail plate stream
Water dispenser group production line, the die ontology include bed die 1, and moulds 2 and two side forms are held for corresponding two respectively with four peripheries of bed die
3, two of which end mould and two are detachable connection between side form and bed die, are provided with and are stripped in the side form and end mould bottom
End/side form separating member of device matching, the bottom of the mold bottom die is provided with positioning pedestal.
Four pairs of upper strut sockets 4 are symmetrically fixed with shown in Fig. 1, on the upper brace of two side forms 3, and are located at the same side
Four upper strut sockets on mould are also connected with two upper strut sockets respectively with respect to side form center symmetric setting, the both ends of upper strut 6,
Bolt connecting mode is employed in the present embodiment, can also use other manner, such as snap ring to be matched with deck in actual use
The convenient attachment structure connected with dismounting.Lifting track 5 is provided with the inside of upper strut socket, the height of the lifting track is less than upper
Strut lower edge position.One end of lifting track is hingedly fixed on side form, and the track can unilateral lifting during work.Above-mentioned lifting
Track can single branch set, i.e., a lifting track is set respectively on two side forms, and the present embodiment is using the setting of symmetric double branch, i.e. both sides
Two length identical lifting tracks respectively symmetrically are set on mould, and one end of two lifting tracks corresponds to one of side form respectively
Termination is fixed on hinged seat 7.Other end centering is arranged in the middle part of side form.When lifting operation, it can use special on demoulding equipment
With lifting device, such as electromagnetic suction device or setting earrings device, the present embodiment is that lifting track lifting end is welded into one
Lifting plate 9, there is the space for proposing the rotation of rail block between two lifting tracks, have between two lifting plates for carrying the logical of rail block disengaging
Road.Strut groove 8 is provided with two described end moulds.Lower supporting rod is additionally provided with bed die bottom and upper strut socket correspondence position
11。
As Figure 2-3, during lifting operation, rectangle carries rail block and is entered between two lifting tracks and rotated by above-mentioned passage
90 degree make to carry the lifting plate that rail block length direction of principal axis corresponds to top, propose the rising of rail device and two lifting tracks are lifted into about 3-5 degree angle.
Shown in Fig. 5-6, the demoulding of the present utility model for being exclusively used in the type non-fragment orbit board forming dies of high-speed railway CRTS III
One of device, category pre-tensioned rail plate flowing water unit production line corollary equipment, four sides of its respective carter board mold job position
Angle is respectively fixed with the lifting support 12 positioned at the outside of track 10, the crossbeams 13 of two end homonymies of mould 2 be fixed on its corresponding two
Individual lifting support top.Lifting beam 14 is solid in the centre position of two crossbeams.Die lifter 18 and balance are installed on lifting beam
Device 17, it is automatically separated for upper brace apparatus of the present utility model, devises and carry rail device 16, it includes, and piston end is downward is carried
Cylinder of rail 19, the hydraulic corner device 20 being fixedly connected with tailpiece of the piston rod, a lifting arm is fixed with gyrator bottom, carries rail block
21 are fixed on lifting boom end.This carries rail device and amounts to two, is separately mounted to carry the both ends of rail device cantilever 15.Carry rail device cantilever 15
It is horizontally fixed on lifting beam center and works as horizontal vertical with lifting.
Another preferred embodiment of this practical utility model is to carry rail device using calutron, as shown in fig. 7, carrying
Cylinder of rail rod end fixes the termination that two electromagnet 22 correspond to two lifting tracks respectively.Connect when electromagnet declines with lifting track
Switch on power after touch, electromagnet obtains electric generation magnetic force and lifting track adhesive, and track will be lifted by proposing the contraction of the piston rod of cylinder of rail 19
Unilateral to pick up, piston rod declines after the completion of operation, and lifting track resets, and closes power supply, electromagnet dead electricity, and magnetic force disappears, oil cylinder
Piston rod resets.
During work, railway plate die and track plates are in place, the fixing bolt in release between strut and upper strut socket 4, two
Two side forms are pulled open in the work that takes the lead in of side mould closing device corresponding to side form 3, and upper strut is fallen on lifting track 5 therewith, carries rail
Cylinder piston rod declines, and will carry rail block 21 through the space between the lifting track of lifting sheet separation feeding lifting plate 9 bottom two, liquid
The pressure work of gyrator 20 makes to carry rail block rotation an angle of 90 degrees, and rectangle carries rail block and the lifting plate 9 on its top is engaged, and carries cylinder of rail
Piston rod, which shrinks, carries rail block 21 and lifting plate 9 by the lifting unilateral lifting certain altitude of track 5, normally about 3-5 degree, lifting rail
Upper strut 6 on road, which rolls, to be snapped down on the mould top of end in strut groove 8.Piston rod will decline again, and lifting track resets, hydraulic rotation
Angle device work, carries rail block reset, and piston rod shrinks, and carries rail block reset.One workflow of rail device is put forward to complete.It is corresponding with rear end mould
The work of side mould closing device, two end moulds are separated with bed die.Stripper apparatus works, and further makes moulding orbit plate and bed die
Separation.
To separate rear state as shown in Figure 4 with two end moulds for two side forms.
The utility model is in bed die upper and lower respectively correspondingly strut and lower supporting rod in setting；By four upper struts, four
Lower supporting rod is balanced up and down, the arrangement of symmetery, supports between two side forms, makes to act on the tension reinforcing steel bar on two side forms and draws
Power is decomposed between upper strut 3, lower supporting rod 11, reduces the stress deformation of bed die 1.The bottom surface of bed die 1 is also symmetrically arranged with
At least two butts are fixed to rod iron, the end to one end of rod iron, and the other end is connected with tension rod and rod iron locking nut, passes through lock
The locking nut of tight rod iron adjusts the end of bed die 1 to arcuate warpage.
The utility model is also configured with Hydraulic system and control system and belongs to techniques known, in application documents not
Add and repeat.
Claims (9)
1. a kind of type non-fragment orbit board forming dies of high-speed railway CRTS III, including bed die（1）, with the bed die detachable connection
Two end moulds（2）With two side forms（3）, it is characterized in that being symmetrically fixed with strut socket on two described side forms（4）If
It is equipped with strut（6）, the upper strut（6）Both ends be connected respectively with symmetrically arranged two upper strut sockets.
2. the type non-fragment orbit board forming dies of high-speed railway CRTS III according to claim 1, it is characterized in that described two
Four upper strut sockets are respectively arranged with side form, upper strut corresponding with the upper strut socket is four, described upper strut with
Upper strut socket is detachably fixedly connected.
3. the type non-fragment orbit board forming dies of high-speed railway CRTS III according to claim 1 or 2, it is characterized in that on described
The lifting track that height is less than upper strut is provided with the inside of strut socket（5）, one end of the lifting track is hinged with side form end
Connect.
4. the type non-fragment orbit board forming dies of high-speed railway CRTS III according to claim 3, it is characterized in that described two
Two lifting tracks are symmetrically respectively arranged with side form（5）, one end of two lifting tracks is hingedly fixed on
The two ends of side form.
5. the type non-fragment orbit board forming dies of high-speed railway CRTS III according to claim 4, it is characterized in that described two
Strut groove is provided with individual end mould（8）.
6. the type non-fragment orbit sheet metal formings of high-speed railway CRTS III according to any claim in claim 1,2,4 or 5
Mould, it is characterized in that described bed die bottom is corresponding with upper strut fixed position to be provided with lower supporting rod（11）.
7. a kind of stripper apparatus for being exclusively used in the type non-fragment orbit board forming dies of high-speed railway CRTS III, including two horizontal girds
（13）, connection two horizontal girds lifting beam（14）, the side of the horizontal gird is fixed on lifting support（12）Top, its
It is characterized in being provided with die lifter on described lifting beam（18）, it is additionally provided with described lifting beam and carries rail device（16）.
8. the stripper apparatus according to claim 7 for being exclusively used in the type non-fragment orbit board forming dies of high-speed railway CRTS III,
It is characterized in that it is described carry rail device include a piston rod it is downward carry cylinder of rail（19）, the rod end for carrying cylinder of rail is fixed with
Gyrator（20）, the gyrator bottom is fixed with by a lifting arm and carries rail block（21）.
9. the stripper apparatus according to claim 7 for being exclusively used in the type non-fragment orbit board forming dies of high-speed railway CRTS III,
It is characterized in that it is described carry rail device include a piston rod it is downward carry cylinder of rail（19）, the rod end for carrying cylinder of rail is fixed with
Electromagnet（22）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720202785.XU CN206780605U (en) | 2017-03-03 | 2017-03-03 | The type non-fragment orbit board forming dies of high-speed railway CRTS III and stripper apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720202785.XU CN206780605U (en) | 2017-03-03 | 2017-03-03 | The type non-fragment orbit board forming dies of high-speed railway CRTS III and stripper apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206780605U true CN206780605U (en) | 2017-12-22 |
Family
ID=60704909
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720202785.XU Withdrawn - After Issue CN206780605U (en) | 2017-03-03 | 2017-03-03 | The type non-fragment orbit board forming dies of high-speed railway CRTS III and stripper apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206780605U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018157711A1 (en) * | 2017-03-03 | 2018-09-07 | 山西高行液压股份有限公司 | High-speed rail crts iii ballastless track plate forming mold, and demolding device |
| CN108356972B (en) * | 2018-02-26 | 2019-11-01 | 施伟红 | A kind of track plates automatic production line |
-
2017
- 2017-03-03 CN CN201720202785.XU patent/CN206780605U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018157711A1 (en) * | 2017-03-03 | 2018-09-07 | 山西高行液压股份有限公司 | High-speed rail crts iii ballastless track plate forming mold, and demolding device |
| CN108356972B (en) * | 2018-02-26 | 2019-11-01 | 施伟红 | A kind of track plates automatic production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20171222 Effective date of abandoning: 20180410 |