CN207747214U - Pretensioning prestressed concrete track board assembly line demoulds jack-up system - Google Patents

Pretensioning prestressed concrete track board assembly line demoulds jack-up system Download PDF

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Publication number
CN207747214U
CN207747214U CN201820015369.3U CN201820015369U CN207747214U CN 207747214 U CN207747214 U CN 207747214U CN 201820015369 U CN201820015369 U CN 201820015369U CN 207747214 U CN207747214 U CN 207747214U
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China
Prior art keywords
jack
track
precise positioning
plate die
railway plate
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CN201820015369.3U
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Inventor
叶剑波
赵前军
王继军
张松琦
章敏
贾粮棉
贾有权
王梦
赵勇
单琮
施成
王舒毅
李慧
金耀
夏志华
马赛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BEIJING TIEKE SHOUGANG TRACK TECHNOLOGY Co Ltd
HEBEI YITEI ELECTROMECHANICAL TECHNOLOGY Co Ltd
Railway Engineering Research Institute of CARS
China Railway No 9 Group Co Ltd
Original Assignee
BEIJING TIEKE SHOUGANG TRACK TECHNOLOGY Co Ltd
HEBEI YITEI ELECTROMECHANICAL TECHNOLOGY Co Ltd
Railway Engineering Research Institute of CARS
China Railway No 9 Group Co Ltd
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Priority to CN201820015369.3U priority Critical patent/CN207747214U/en
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Abstract

The utility model belongs to stripper apparatus, particularly relates to pretensioning prestressed concrete track board assembly line demoulding jack-up system.Demoulding jack-up system includes control device, retaining mechanism, lifting body and precise positioning mechanism, and the action of each mechanism is controlled after the signal acquired in control device reception mold movement and each mechanism course of work;Lifting body is set on the inside of retaining mechanism and symmetrical along mold center's line, it constitutes mold middle orbit plate in the rectangular support face concentric with track plates center, lifting body includes on the basis of being fixed on and jack corresponding with jacking post lower end is demoulded in mold, and displacement sensor and hydrostatic sensor are respectively equipped on jack and its in hydraulic circuit.The utility model efficiently solves the technical barriers such as the technology of the existing technology for being not easy to meet existing standard requires, product quality is difficult to ensure, have many advantages, such as preferably to meet current standard requirement, topology layout is compact, demoulding success rate is high, control easy to automate.

Description

Pretensioning prestressed concrete track board assembly line demoulds jack-up system
Technical field
The utility model belongs to stripper apparatus, particularly relates to the demoulding jacking of pretensioning prestressed concrete track board assembly line System.
Background technology
With the fast development of China Railway High-speed construction, the manufacture of track plates is produced after I, II, III types of CRTS- etc. Diversified forms use III type pre-tensioning system track plates of plate-type ballastless track CRTS at present in industry.The track plates of any specification It is both needed to by multiple working procedure in production, wherein including demolding of track slab process.Track plates production be based on mold, by The dies cavity of preset steel reinforcement cage and presstressed reinforcing steel cast concrete forms track plates after shaping, conserving, after maintenance molding Track plates the production process for completing track plates is removed from railway plate die by stripping process.It is demoulded in actual production at present Process needs to complete the removal of track plates by tearing conjunction open or integrally hanging away die end, side form.There is such as above-mentioned releasing process Lower defect:
1, existing releasing process is to timely use in concrete final set and when reaching strength of mould stripping and shake pressure type jack manually It is positioned over 4 points of mold side form both sides and the modes such as corresponds to the pressure being balanced by manpower on holder, shake, prize and demould, not only take a lot of work It is time-consuming, damage is also also easy to produce to mold;Simultaneously because easily there is pitted skin, falls in the asynchronous track plates shape that results in of manual operation It is skin, arrisdefect, even cracked, seriously affect the Forming Quality of track plates.
2, existing releasing process usually requires, by the end side mould folding of mold or the whole pattern dismantled same plate and hung away, to lead It causes to re-pack every time and is required to readjust molding.Due to joining to the shape, size, surface of track plates in track board production technology The conditions requirements such as number, internal steel bar arrangement are very high, tear open mold the consistency it is difficult to ensure that mold installation accuracy every time.Tear conjunction open simultaneously It is molded as the human and material resources of construction and temporal significant wastage, quality, construction because of installation accuracy requirement height to construction personnel Place space and facility requirements it is higher.
3, existing complete demoulding equipment larger, the using trouble that there is volume mostly, many equipment needs are hung by the external world It transports equipment and carries out transport realization repeatedly;To there is the degree of automation in some so-called small automatic demoulding equipments not high again, needs more The problems such as people is dismantled repeatedly, contraposition, it is difficult to be used well in practice.
To make Chinese high ferro fast development go abroad, meet the Belt and Road and《Made in China 2025》Composite strategies are wanted It asks, the keen competition for adapting to current international high speed railway construction needs, and it is succinct to research and develop more advanced, process intelligent, process The III type pre-tensioned rail plate production lines of CRTS of science are imperative.Stripping process and auxiliary facility are as crucial work therein Sequence and corollary equipment are not only one of the technological difficulties in design and production process, while being also the important research and development side of this field To.
The company standard that Chinese Railway parent company prints and distributes《High-speed railway CRTSIII plate-type non-fragment orbit pre-tensioning systems are answered in advance Power concrete railway board》(Q/CR567-2017) in 3.3.7 and《High-speed railway CRTSIII plate-type non-fragment orbit pre-tensioning systems are pre- The provisional technology of prestressed concrete track plates requires (flowing water unit method)》(TK/GW156-2016) 3.3.6 carries stripping process in Specific requirement is gone out:When demoulding, track plates answer slow depanning, and ensure track plates be not hit, each position uniform force. There is requirement to construction technology, it is necessary to assure track plates are slow ejection, uniform force in knockout course and are not hit State.
The prior art that applicant is understood includes:
Application No. is a kind of ballastless track slab mold and track are disclosed in 201511033455.4 application for a patent for invention The major programme of plate release method, the technology is:
A, fragment-free track slab conserves the intensity for reaching to it and allowing demoulding in the mold cavity;
B, it is correspondingly arranged below the jacking demolding structure on the mold bottom die (3) and is capable of providing top lift straight up For power apparatus (8);
C, by the external force jacked straight up provided for power apparatus (8) that fragment-free track slab plate body edge is perpendicular Histogram is lifted to jacking, with the mold separation.
It is set on railway plate die bed die (8) there are three the jacking region (4), described three jack region (4) same External force straight up under the action of track plates can be jacked up vertically.
Three jacking regions standing on the longer center line in track plates upper surface, enable the jacking region possess compared with Big forced area, and each jacking is interregional away from suitable, it being capable of producing balanced forces ... ....
There are following technological deficiencies for the above-mentioned prior art:
Since the technical solution completes lifting operation by the preset three grout hole cavitys of railway plate die, due to filling Slurry hole is linearly distributed on mold, and jacking force position is wire type, and track plates dimensions and dead weight are larger, and one is difficult to completely Track plates answer the technological requirement of uniform force, track plates to be easy to demould because of unbalance stress during demoulding in sufficient current standard Process is unstable, the case where causing to generate card resistance with mold or can not demould when serious;Second is that grout hole cavity is logical when making sheet It crosses screw to fix in railway plate die, jacking stripping operation is both needed to loosen grout hole cavity every time, and palpus will after the completion of demoulding Grout hole cavity reinstalls fixed and dies cavity, and operating procedure is complicated and the degree of automation is low.
Utility model content
The purpose of this utility model is to provide a kind of pretensioning prestressed concrete track board assembly lines to demould jacking system System can realize the steady jacking during demolding of track slab using the stripping operation of the utility model completion track plates, simplify Operating procedure is simultaneously easy to implement automation control.
The overall technology of the utility model is conceived:
Pretensioning prestressed concrete track board assembly line demoulds jack-up system, including control device, is set to working track Both sides and the retaining mechanism that clamping locking is formed to railway plate die, jacking post is corresponding and realize with being demoulded in railway plate die The lifting body of track plates jacking, is set to working track side and can be adapted to the precise positioning hole opened up on railway plate die Precise positioning mechanism, control device receives in railway plate die movement and each mechanism course of work and controlled after the signal that is acquired Hydraulic power unit and hydraulicdirectional control valve group complete the action of each mechanism;Lifting body is set on the inside of retaining mechanism and along railway plate die Center line is symmetrical, and lifting body constitutes the track plates in railway plate die the rectangular support concentric with track plates center Face, each lifting body include the jack on the basis of being fixed on, and jack is jacked with demoulding in railway plate die Column lower end corresponds to, and the hydraulic circuit of jack is connected with hydrostatic sensor, and jack is equipped with displacement sensor.
Applicant by being offered in track plates surface of internal cavity with demoulding jacking top end it should be noted that can be adapted to Opening, and use between the two mating surface the mode that the dynamic sealings such as sealing ring coordinate to solve demoulding jacking post and track plates The cooperation of mold and sealing problem, because it belongs to conventional technical means, details are not described herein by applicant.
The particular technique design of the utility model also has:
For ease of the installation of jack, while meeting jack motion end and demoulding jacking in railway plate die The accurate correspondence of column forms effective protection to jack and enters jack to avoid other particulate contaminations, preferably Technical solution be further include the jack benchmark fixed frame for being fixed on jack upper end in each lifting body, The intermediate openings of jack benchmark fixed frame and the motion end clearance fit of jack.
Effective cooperation between process is removed for ease of demolding of track slab and track plates, meets track plates uniform stressed, it is excellent The technical solution of choosing is that lift hole site corresponding positioned at lifting body and the track plates of rectangular support face apex angle.It in this way can be effective Mitigate the track plates local stress caused by track plates lift excessively to concentrate to the influence caused by track harden structure.
The arrangement of climbing structure should meet the requirement in current standard to track plates synchronization of jacking up and meet track plates Premised on the requirement of uniform stressed, under the premise of meeting above-mentioned requirements, it is preferred to use following technical solution, lifting body are edge Railway plate die center line is symmetrical, track plates are constituted with rectangular support face and quantity is the even number for being no less than four.For drop The load and oil circuit pressure of low jack can symmetrically increase on the four edges (in addition to vertex) for constituting rectangular support face Equipped with lifting body, it can easily be shown that meet track plates uniform stressed, the sum for the lifting body added should be even Number.
The main function of retaining mechanism is locked out railway plate die, it is made to remain static with profit when track plates jack In the demoulding of track plates, the mode symmetrically compressed from the side of railway plate die and top can be selected, all without departing from this practicality Novel technical spirit to simplify the structure of retaining mechanism and track plates, and is formed with lifting body and is acted synergistically, preferred skill Art is achieved in that retaining mechanism includes on the basis of being fixed on and along the very heavy topmast of the symmetrical locking of working track center line Frame is set to locking jack stand upper end and realizes the Side Template or side form to railway plate die by motion end vertical movement The fixed locking jack that plate compresses, the hydrostatic sensor being set in fixed locking jack hydraulic circuit, fixed locking thousand Jin top is equipped with displacement sensor.
The main function of locking jack stand is fixed locking jack, when bearing locking jack reaction force, Ensure locking jack stand structural strength and realize the vertical movement of locking jack motion end, to be formed to railway plate die Synchronization top pressure, preferred technical implementation way is, locking jack stand, which uses, passes through triangle reinforcing rib or stiffener plate It is symmetrical to be located at working track both sides towards the railway plate die of inside for the opening portion of the U-shaped framework of reinforcing, U-shaped framework The width for being smaller than railway plate die between fixed locking jack motion end.It is strong in satisfaction locking jack stand in this way While spending, floor space is effectively reduced, keeps the arrangement of retaining mechanism compacter.
The main function of precise positioning mechanism is that railway plate die is made to be accurately located on demoulding station, ensures lifting body And the action accuracy and consistency of retaining mechanism.Preferred technical implementation way is that precise positioning mechanism includes being set to work The precise positioning key seat driven on the outside of track and by precise positioning jack, the precise positioning being set on precise positioning key seat Pin, precise positioning pin front end are taper or wedge shape and are adapted to the precise positioning hole on railway plate die side template, precise positioning Pin is equipped with position sensor or close switch.Keep railway plate die accurate on working track by the action of the mechanism in this way It is moved to demoulding station.
The main function of control device is to receive the signal acquired in railway plate die movement and each mechanism course of work Hydraulic power unit is controlled afterwards and hydraulicdirectional control valve group completes the action of each mechanism, and a variety of existing automatic controls may be used in circuit design The means of system realize, wherein it is preferred that and it is relatively reasonable be achieved in that, control device includes and railway plate die motor message The A/D conversion modules that signal acquisition terminal connects in collection terminal and each mechanism, PLC controller and the man-machine interface being attached thereto, For A/D conversion modules by output after the working signal analog-to-digital conversion of reception to PLC controller, PLC controller receives man-machine interface hair Hydraulic power unit and hydraulicdirectional control valve group are output control signals to after the instruction gone out.
Pretensioning prestressed concrete track board assembly line demoulds jack-up system in prestressed concrete railway board demoulding Application, comprise the technical steps that:
A, railway plate die precise positioning
Mold is used as initial alignment dress along track row to demoulding jacking station, by stroke close to switch or inductive pick-up It sets, ensures that mold stops into station substantially;Control device receives control hydraulic power unit and hydraulicdirectional control valve group control after signal The precise positioning with railway plate die precise positioning hole, control dress are realized in hydraulic drive source action in precise positioning mechanism processed The action for setting the working signal control precise positioning mechanism according to the detent mechanism acquired is executed or is terminated;
B, mold fixes locking
After the completion of step A, control device controls the hydraulic drive source synchronization action in retaining mechanism, and to railway plate die Locking, the action execution or whole of the working signal control retaining mechanism for the retaining mechanism that control device foundation is acquired is clamped in formation Only;
C, jacking demoulding
After the completion of step B, control device controls the hydraulic drive source synchronization action in lifting body, to railway plate die Demoulding jacking post realizes that control device is according to the lifting body acquired with the jacking stripping action for walking out of top completion track plates The action that working signal controls lifting body is executed or is terminated.
To further realize the pipelining of track plates production, it is easy to implement the automation control of production process, preferably Technical solution be further include a step D after step C, the course of work of the step is as follows:
D, track plates remove after the completion of step C, and PLC controller controls hydraulic power unit and hydraulicdirectional control valve group will be in each mechanism Hydraulic drive source restore to initial position, the demoulding jacking post in railway plate die passes through gravity self-return, track template die Tool runs to next station.
For the requirement for meeting in standard to demolding of track slab technique, it is easy to implement the automation control of each process, each step Preferred technical solution is as follows:
The step A middle orbit board mold precise positioning courses of work are:
Precise positioning jack drives precise positioning key seat and the movement of precise positioning pin is driven to be inserted into precise positioning hole, passes through Railway plate die forces location ensure that railway plate die is accurately in by the taper of precise positioning pin front end or wedge-shaped working face Demoulding station, the demoulding jacking post and jack of railway plate die are vertically to just;The real-time acquisition position of A/D acquisition modules passes Sensor or the position signal transmitted close to switch, after precise positioning pin inserts in place, PLC controller control hydraulic power unit stops Only, precise positioning action is completed.
The course of work of mold fixation locking action is in step B:
Fixed locking jack, which synchronizes, goes out downwards top, realizes its motion end top pressure in track plates side template or Side Template surface And trapped orbit board mold;A/D acquisition modules acquire the work that hydrostatic sensor and displacement sensor transmit in retaining mechanism in real time Make signal, when the pressure value and shift value consistent with parameter preset that hydrostatic sensor and displacement sensor are fed back, PLC controller Control hydraulic power unit, which is stopped, realizes that oil circuit is locked, and mold is fixed locking action and completed.
The course of work of demoulding is jacked in step C is:
Jack synchronizes goes out top upwards, realizes its motion end top pressure in the bottom end of the demoulding jacking post of railway plate die And it at the uniform velocity synchronizes and jacks up track plates upwards;A/D acquisition modules acquire hydrostatic sensor and displacement sensor in lifting body in real time The working signal of transmission, when the pressure value and shift value consistent with parameter preset that hydrostatic sensor and displacement sensor are fed back, PLC controller control hydraulic power unit, which is stopped, realizes that oil circuit is locked, and track plates jack stripping action and complete.
Applicant it should be noted that:
In the description of the present invention, term "center", " side ", " lower end ", " upper end ", " middle part ", " vertical ", The orientation or positional relationship of the instructions such as " inside ", " outside " is to be based on the orientation or positional relationship shown in the drawings, merely to just The utility model is described in simplifying, device is not indicated or implied the indicated or element must have a particular orientation, with spy Fixed azimuth configuration and operation, therefore should not be understood as limiting the present invention.
Technological progress acquired by the utility model is:
1, symmetrical along railway plate die center line using lifting body, lifting body is to the track in railway plate die Plate constitutes the structure design in the rectangular support face concentric with track plates center, coordinates hydrostatic sensor and displacement sensor, full The existing standard of foot to demolding of track slab procedure calls, improve track plates quality after molding, mold avoided to be needed in releasing process While repeated disassembled and assembled, first, efficiently solving the prior art caused by climbing structure arrangement is unreasonable on demolding of track slab top Middle orbit plate unbalance stress, the low success rate of technical barrier of demoulding are risen, two, which are a simplified grout hole cavity, needs repeated disassembled and assembled Processing step greatly improves demoulding success rate and working efficiency;Three are easy for the reasonable Arrangement of lifting body and save installation Space;Fourth, the track plates local stress effectively mitigated caused by track plates lift is excessively concentrated to caused by track harden structure Influence;Five are easy for realizing releasing process and the automation control of synchronization of jacking up.
2, it using along the symmetrical retaining mechanism of working track center line, is realized to track by motion end vertical movement The fixed locking jack that the Side Template or side template of board mold compress, coordinates hydrostatic sensor and displacement sensor, first, energy It is enough effectively to form resultant force with lifting body, ensure that the synchronous uniform velocity of track plates goes out top;Second is that the installation for saving retaining mechanism is empty Between, keep layout compacter;Three are easy for realizing that releasing process and railway plate die synchronize the automation control of locking;Fourth, lock Tight jack stand uses the U-shaped framework reinforced by triangle reinforcing rib or stiffener plate, is bearing locking jack is counter to make When firmly, ensures locking jack stand structural strength and accurately realize the vertical movement of locking jack motion end.
3, using the precise positioning key seat driven by precise positioning jack, pass through the precise positioning pin front end being arranged thereon Taper or wedge-shaped working face are adapted to positioning with the precise positioning hole on railway plate die side template, and cooperation precise positioning pin is equipped with Position sensor or close to switch structure design, first, being slidably matched and being convenient for working track using railway plate die On the basis of movement, being accurately positioned for railway plate die is more realized to pressure and dexterously from side, it is ensured that mold and top Rise the exactitude position of mechanism and retaining mechanism, effective guarantee railway plate die locking and track plates jacking process it is smooth into Row;Second is that being easy to implement releasing process and railway plate die pinpoint automation control while meeting precise movement.
Description of the drawings
Fig. 1 is the front view that jack-up system and track plates cooperation are demoulded in the utility model.
Fig. 2 is the stereoscopic schematic diagram that jack-up system and track plates cooperation are demoulded in the utility model.
Fig. 3 is the upward view of Fig. 1.
Fig. 4 is the left view of Fig. 1.
Fig. 5 is the control principle drawing that jack-up system is demoulded in the utility model.
Fig. 6 is the A-A direction views in Fig. 1.
Fig. 7 is the B-B direction view in Fig. 4.
Reference numeral in attached drawing is as follows:
1, railway plate die;2, fixed locking jack;3, jack stand is locked;4, jacking post is demoulded;5, thousand are jacked Jin top benchmark fixed frame;6, jack;7, precise positioning key seat;8, precise positioning hole;9, precise positioning jack;10、 Hydraulicdirectional control valve group;11, hydraulic power unit;12, PLC controller;13, man-machine interface;14, A/D conversion modules;15, precise positioning Pin;16, displacement sensor;17, hydrostatic sensor;18, position sensor or close switch;19, working track.
Specific implementation mode
The utility model is described further with reference to embodiments, but should not be construed as the limit to the utility model Fixed, the scope of protection of the utility model is subject to the content of claim record, any equivalent skill made according to specification Art means are replaced, all without departing from the scope of protection of the utility model.
The general idea of the present embodiment is as shown, including control device, is set to 19 both sides of working track and to track Board mold 1 forms the retaining mechanism of clamping locking, corresponding and realize track plates top with jacking post 4 is demoulded in railway plate die 1 The lifting body risen, the essence that is set to 19 side of working track and can be adapted to the precise positioning hole 8 opened up on railway plate die 1 Quasi- detent mechanism, control device control liquid after receiving the signal acquired in the movement of railway plate die 1 and each mechanism course of work Press pump station 11 and hydraulicdirectional control valve group 10 complete the action of each mechanism;Lifting body is set on the inside of retaining mechanism and along track template die Tool center line is symmetrical, and lifting body constitutes the track plates in railway plate die 1 the rectangle branch concentric with track plates center Support face, each lifting body include the jack 6 on the basis of being fixed on, and jack 6 is demoulded with railway plate die 1 4 lower end of jacking post corresponds to, and the hydraulic circuit of jack 6 is connected with hydrostatic sensor 17, and jack 6 is equipped with displacement Sensor 16.
Further include the jack benchmark fixed frame 5 for being fixed on 6 upper end of jack in each lifting body, jacking The intermediate openings of jack benchmark fixed frame 5 and the motion end clearance fit of jack 6.
Lifting body positioned at rectangular support face apex angle is corresponding with track plates lifting hole site.
Lifting body is symmetrical along railway plate die center line, track plates are constituted with rectangular support face and quantity is four It is a.
Retaining mechanism includes on the basis of being fixed on and along the symmetrical locking jack stand of 19 center line of working track 3, it is set to locking 3 upper end of jack stand and realizes the Side Template or side form to railway plate die by motion end vertical movement The fixed locking jack 2 that plate compresses, the hydrostatic sensor 17 being set in fixed locking 2 hydraulic circuit of jack, fixing lock Tight jack 2 is equipped with displacement sensor 16.
It locks jack stand 3 and uses the U-shaped framework reinforced by triangle reinforcing rib or stiffener plate, U type frames Opening portion is located at symmetrical fixed locking 2 motion end of jack in 19 both sides of working track towards the railway plate die of inside Between the width for being smaller than railway plate die.
Precise positioning mechanism includes the precise positioning pin for being set to 19 outside of working track and being driven by precise positioning jack 9 Seat 7, the precise positioning pin 15 being set on precise positioning key seat 7,15 front end of precise positioning pin are taper or wedge shape and and track Precise positioning hole 8 on board mold side template is adapted to, and precise positioning pin 15 is equipped with position sensor or close switch 18.
The A/D that control device includes with signal acquisition terminal is connect in railway plate die motor message collection terminal and each mechanism turns Change the mold block 14, PLC controller 12 and the man-machine interface 13 being attached thereto, A/D conversion modules 14 are by the working signal mould of reception Output to PLC controller 12, PLC controller 12 is output control signals to after receiving the instruction that man-machine interface 13 is sent out after number conversion Hydraulic power unit 11 and hydraulicdirectional control valve group 10.

Claims (8)

1. pretensioning prestressed concrete track board assembly line demoulds jack-up system, including control device, it is set to working track (19) both sides and the retaining mechanism that railway plate die (1) formation clamping is locked, with demoulding jacking post in railway plate die (1) (4) lifting body that is corresponding and realizing track plates jacking, is set to working track (19) side and can be with railway plate die (1) On open up precise positioning hole (8) adaptation precise positioning mechanism, control device receive railway plate die (1) move and each mechanism Hydraulic power unit (11) is controlled after the signal acquired in the course of work and hydraulicdirectional control valve group (10) completes the action of each mechanism;Its It is on the inside of retaining mechanism and symmetrical along railway plate die center line to be characterized in that lifting body is set to, lifting body is to track plates Track plates in mold (1) constitute the rectangular support face concentric with track plates center, and each lifting body includes being fixed on basis On jack (6), demoulding jacking post (4) lower end is correspondings in jack (6) and railway plate die (1), jacks thousand The hydraulic circuit on jin top (6) is connected with hydrostatic sensor (17), and jack (6) is equipped with displacement sensor (16).
2. pretensioning prestressed concrete track board assembly line according to claim 1 demoulds jack-up system, feature exists Further include the jack benchmark fixed frame (5) for being fixed on jack (6) upper end in each lifting body, jacking thousand The motion end clearance fit of the intermediate openings and jack (6) of jin top benchmark fixed frame (5).
3. pretensioning prestressed concrete track board assembly line according to claim 1 demoulds jack-up system, feature exists It is corresponding with track plates lifting hole site in the lifting body positioned at rectangular support face apex angle.
4. pretensioning prestressed concrete track board assembly line demoulding jacking system according to any one of claim 1-3 System, it is characterised in that lifting body is symmetrical along railway plate die center line, constitutes rectangular support face and number to track plates Amount is no less than four.
5. pretensioning prestressed concrete track board assembly line according to claim 1 demoulds jack-up system, feature exists On the basis of including being fixed in retaining mechanism and along the symmetrical locking jack stand (3) of working track (19) center line, It is set to locking jack stand (3) upper end and realizes the Side Template or side form to railway plate die by motion end vertical movement The fixed locking jack (2) that plate compresses, the hydrostatic sensor (17) being set in fixed locking jack (2) hydraulic circuit, Fixed locking jack (2) is equipped with displacement sensor (16).
6. pretensioning prestressed concrete track board assembly line according to claim 5 demoulds jack-up system, feature exists In locking jack stand (3) using the U-shaped framework reinforced by triangle reinforcing rib or stiffener plate, the opening of U-shaped framework Portion is located at symmetrical fixed locking jack (2) motion end in working track (19) both sides towards the railway plate die of inside Between the width for being smaller than railway plate die.
7. the pretensioning prestressed concrete track board assembly line demoulding top according to claim 1,2,3,5, any one of 6 The system of liter, it is characterised in that precise positioning mechanism includes being set on the outside of working track (19) and being driven by precise positioning jack (9) Dynamic precise positioning key seat (7), the precise positioning pin (15) being set on precise positioning key seat (7), before precise positioning pin (15) End is taper or wedge shape and is adapted to the precise positioning hole (8) on railway plate die side template that precise positioning pin (15) is equipped with Position sensor or close switch (18).
8. pretensioning prestressed concrete track board assembly line according to claim 1 demoulds jack-up system, feature exists In the A/D conversion modules that control device includes with signal acquisition terminal is connect in railway plate die motor message collection terminal and each mechanism (14), PLC controller (12) and the man-machine interface (13) being attached thereto, A/D conversion modules (14) are by the working signal of reception To PLC controller (12), PLC controller (12) exports control after receiving the instruction that man-machine interface (13) is sent out for output after analog-to-digital conversion Signal processed is to hydraulic power unit (11) and hydraulicdirectional control valve group (10).
CN201820015369.3U 2018-01-05 2018-01-05 Pretensioning prestressed concrete track board assembly line demoulds jack-up system Active CN207747214U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108214857A (en) * 2018-01-05 2018-06-29 河北益铁机电科技有限公司 Pretensioning prestressed concrete track board assembly line demoulds jack-up system and its application

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108214857A (en) * 2018-01-05 2018-06-29 河北益铁机电科技有限公司 Pretensioning prestressed concrete track board assembly line demoulds jack-up system and its application

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