CN206680723U - A kind of single thread spray dyeing device - Google Patents

A kind of single thread spray dyeing device Download PDF

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Publication number
CN206680723U
CN206680723U CN201720331170.7U CN201720331170U CN206680723U CN 206680723 U CN206680723 U CN 206680723U CN 201720331170 U CN201720331170 U CN 201720331170U CN 206680723 U CN206680723 U CN 206680723U
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China
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single thread
spray
pipe
dyeing
yarn
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Expired - Fee Related
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CN201720331170.7U
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Chinese (zh)
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陈钦旺
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Zhejiang Yinyan Textile Dyeing And Finishing Co ltd
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Individual
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Abstract

A kind of single thread spray dyeing device, the device includes single thread unwinder, guide roller mechanism, wetting mechanism, spray dyeing mechanism, drying device, speed difference roller and coiler device, characterized in that, yarn is unwound into single thread by the single thread unwinder and guide roller mechanism from yarn package;The wetting mechanism adjusts yarn to certain humidity;Processing is dried in single thread after dyeing by the drying device;The speed difference roller separates single thread;The coiler device winds the single thread after dyeing;The spray dyeing mechanism includes dyestuff cylinder, measuring pump, delivery pipe and injection spray pipe, the injection spray pipe includes supervisor and jet pipe, delivery pipe one end is connected with measuring pump, the other end of delivery pipe and the supervisor of injection spray pipe connect, one end connecting conveying pipe of aerosol can supervisor, the other end connecting spray nozzle of aerosol can supervisor simultaneously penetrates with jet pipe, and jet pipe perisporium is laid with several spray orifices vertically, and jet pipe both ends are respectively equipped with closing set.

Description

A kind of single thread spray dyeing device
Technical field
It the utility model is related to a kind of yarn dyeing device, the spray dyeing device of more particularly to a kind of single thread.
Background technology
Current World Textile dyeing industry development is exactly around resource, environment, health;Dyeing is also favourable in active development In energy-conservation, emission reduction and the new dyeing and printing process for contributing to clean manufacturing.Traditional textile printing and dyeing using dyestuff, chemical assistant, water as Main medium, by rewinding, enter cylinder dyeing, drying, several big steps of rewinding shaping, dyeing and printing process process mainly includes twisting The techniques such as the unrestrained dye of dyeing yarn, cone dyeing, warp beam.And these staining procedures and technique have the shortcomings that obvious:Dyeing course needs To repeat yarn, dyeing course yarn passes through the process such as high temperature dye vat, dip-dye for a long time, dewatered drying, and process is more, water consumption Greatly, high energy consumption, pollution is big, power consumption is high;Boiling-off is carried out to yarn before dyeing or plays the preceding processing of boiling-off effect to improve yarn The hydrophilicity of line, capillary effect performance, but the same water consumption of pretreatment process is big, high energy consumption, while in pretreatment process The additives such as surfactant can be used, cause waste water to be difficult to handle.
Have also many reports on dyeing method, CN101858019A disclose it is a kind of through padding dye liquor, bakee fixation, Washing, the lower machine process of drying family's textile fabric hygrometric state decatize efficient and continuous dyeing process method, family's textile fabric after dip-dye, Quick decatize is directly carried out without drying, to shorten technological process, reduces energy consumption.CN101260623 B disclose one kind Cotton fibre rapid staining process, the technique first will merge refining and dyeing, save high temperature pre-treatment, economize on water, reduce Sewage content, save the time, acid is secondly neutralized into technique and technique of soaping merges and saves a procedure, energy consumption declines bright It is aobvious.CN101985810A discloses a kind of cotton fabric dyeing process, and the technique uses sulfur dye, is dyed, aoxidized, water It is to be steamed in the dyeing for cut source textile in steam box with saturation step, the technological advantage such as to wash, soap, washing, drying Vapour gas steams fixation, has saved a large amount of steam, reduced energy consumption, cost-effective, shortens the time.
It is the reactive dye used that current reactive staple in bulk, yarn, the dyeing of fabric or ready-made clothes is most of, dyeing course In hydrolysis due to active group in aqueous medium, do not only result in the waste of a large amount of reactive dye, and needed in dyeing course Substantial amounts of water and a large amount of reluctant high chroma sewage of discharge are consumed, this is also reactive dye existing bottle all the time Neck.In order to avoid the hydrolysis of reactive dye, the utilization rate of reactive dye is improved, scientists are very early it has been noted that simultaneously It has studied dyeing of the reactive dye in non-aqueous media.The advantage dyed using non-aqueous media is reactive dye in dyeing course In will not hydrolyze, it is possible to increase reactive dye and staple in bulk, yarn, the extent of reaction of fabric or ready-made clothes.But meanwhile use Non-aqueous media dyeing also there are problems that always it is more, main dissolubility including reactive dye in non-aqueous media, staple in bulk, Solubility and dyeing of the Swelling Capacity, fixation alkaline agent of yarn, fabric or ready-made clothes in non-aqueous media in non-aqueous media Level-dyeing property, through-dyeing etc..Although reactive dye are dyed in non-aqueous media there is many difficult points, at this stage with water cost by Edged up height, and people increasingly pay attention to environmental protection, and reactive dye non-aqueous media is dyed with its good application prospect Increasingly attract attention.
The eighties in last century, India's textile technology research institute was using dimethylformamide dissolving reactive dye C.I. active reds 12, trichloro ethylene is added portionwise during being warming up to 80 DEG C and is incubated 1h, dyestuff is almost completely upper to be contaminated, degree of fixation 84%. Though this method provides a preferable solvent dyeing thinking, degree of fixation is more little compared to advantage than conventional coloring method, dyeing After still need substantial amounts of water and carry out high temperature and soap to remove loose colour, prospects for commercial application is little, therefore is not further developed.It is molten Agent reverse micelle decoration method is a kind of new non-aqueous solvent dyeing technique occurred in recent years, and the technique is by staple in bulk, yarn, face Dyed in the reverse micelle system for the aqueous dye solutions that material or ready-made clothes or fabric have been placed in solubilized high concentration, dyeing institute's water consumption and biography System water-bath dyeing, which is compared, to be greatly reduced, a kind of new water saving dyeing of can yet be regarded as.
It is increasingly able to as a kind of colouring method of comparative maturity, the dyeing of yarn, especially single thread in dyeing and finishing industry Meet that fast-developing market is once successfully required dyeing.The yarn dyeing system is dyes to yarn before weaving, and one As be used for yarn dyed fabric and sweater etc. or directly use yarn and sewing thread etc., its conventional yarns colouring method can be divided mainly into reeled yarn Three classes such as dyeing, cheese dyeing and beam dyeing, wherein, the bundle dyeing is that loose reeled yarn is immersed in special dye vat, But this method is a kind of cost highest colouring method, and it is unsuitable for large-scale production and uses;The yarn system of the cheese dyeing On a porose bobbin, many bobbins are then loaded into staining jar, dye liquor circulates.However, lofting effect with Softness is not such as above-mentioned bundle dyeing;Beam dyeing, i.e. continous way yarn dyeing, it is that a kind of extensive package is dyed, tatting Warp beam to be first made before manufacture, the yarn of whole warp beam is dyed, such as combines pulp machine and is dyed with warp beam yarn beam dress.By In being warp beam, so more applicable tatting dyeing uses.
The clothing that commonly known technology is made into using various yarns, due to being limited to the color and luster and staining technique of yarn, Therefore usually pure color system, if being intended to show other patterns on clothing, must be additional to original using secondary operation program On cloth, or implemented in a manner of printing.Therefore there is a kind of improved structure, be that yarn winding is formed into a roll, and carry out section Contaminate program, by yarn segmental dyeing, yarn is formed the color at a section interval, however, its color be not only distributed it is at random, and Masses of stippled appearance is rendered as, and can not be obtained attractive in appearance as expected.
Therefore, separately have it is a kind of it is known make the monochromatic yarns of the genealogy of law in different colors, choose a suitable length, mutual stitch, The length of each monochromatic yarns is set to be at least more than 200 centimeters, therefore per the area that together color yarns can knit necessarily Domain, parallel lines outward appearance just can be formed on fabric, though however, this method can obtain preferable aesthetic feeling, it is needed using not Same yarns collocation, therefore too many manpower and material resources can be expended, it is difficult to meet the practicality of large-scale industrial production, and it is each Bond strength between color yarns can not also ensure that easily having causes de- yarn situation, so not having industrial utilization; Therefore typically user can not meet user in actual use when it is required.
Above-mentioned prior art is based primarily upon different process requirement, and dyeing is updated, but used Technique is still more with exhaust process, still produces that more sewage, process are more, energy consumption is higher, and production cost is high.
Utility model content
The purpose of this utility model is to provide that a kind of water consumption is less, and staining efficiency is higher, the uniform single thread of dye penetration Spray dyeing device.
To achieve the above object, the utility model adopts the following technical scheme that:A kind of single thread spray dyeing device, the device Including single thread unwinder, guide roller mechanism, wetting mechanism, spray dyeing mechanism, drying device, speed difference roller and winding dress Put, yarn is unwound into single thread by the single thread unwinder and guide roller mechanism from yarn package;The mechanism that soaks is by yarn Adjust to certain humidity;Processing is dried in single thread after dyeing by the drying device;The speed difference roller separates single thread; The coiler device winds the single thread after dyeing;The spray dyeing mechanism includes dyestuff cylinder, measuring pump, delivery pipe and spray Mist pipe, the injection spray pipe includes supervisor and jet pipe, delivery pipe one end are connected with measuring pump, the other end of delivery pipe and injection spray pipe Supervisor's connection, one end connecting conveying pipe of aerosol can supervisor, the other end connecting spray nozzle of aerosol can supervisor simultaneously penetrate, spray with jet pipe Pipe perisporium is laid with several spray orifices vertically, and jet pipe both ends are respectively equipped with closing set.
Further, the quantity borehole jack corresponding with nozzle hole number on jet pipe is additionally provided with jet pipe, one end of borehole jack is shape The set body that shape matches with the spray orifice shape on jet pipe, its other end are the shroud ring to form male half coupling;Borehole jack is embedding with its set body Positioned in jet pipe spray orifice, and by shroud ring.
Further, the speed difference roller is installed in the single thread output end of drying device, with different surfaces speed by single thread Friction is opened scattered.
Further, size of the set body peripheral dimension of the borehole jack slightly larger than spray orifice on jet pipe;The borehole jack is by insulating Material is made.
Further, the borehole jack is made up of ceramics.
Further, the drying device is steam drying device, high-frequency microwave drying unit, and hot-air drying unit is red One kind of outer drying unit.
The beneficial effects of the utility model:First, using wetting mechanism, yarn is adjusted to certain humidity, eliminates yarn Line infiltrates wetting technique, advantageously reduces water consumption, reduces sewage discharge, and more favourable after yarn is kept certain humidity In dyeing and fixation, increase strength is beneficial to process operations below.Dyestuff, auxiliary agent, water are mixed followed by high frequency air power Atomization, uniformly injection is to single thread surface, and less with amount of dye, staining efficiency is higher, and dye penetration is uniform;It is more beneficial for contaminating simultaneously The efficiency and firmness of color, the process that fixation is bakeed in traditional handicraft is eliminated, more saves the energy, drying of the present utility model Device is installed in the yarn output end of sprayer unit, the yarn after dyeing is accelerated into drying with required drying temperature.This Utility model dyeing and system, dyeing course is simple, and dye penetration is uniform, and process is continuous, simple to operate, and yield is high, uses Water is few and sewage discharge is few, and energy consumption is low, and loss is few, can increase substantially economic benefit.
Brief description of the drawings
Fig. 1 is the structural representation of injection spray pipe embodiment in the utility model spray dyeing device.
In figure, 1, single thread, 2, dyestuff, 3, supervisor, 4, jet pipe, 5, spray orifice.
Embodiment
For the technical characterstic for illustrating this programme can be understood, below by an embodiment, and its accompanying drawing is combined, it is right This programme is illustrated.
To achieve the above object, the utility model adopts the following technical scheme that:A kind of single thread spray dyeing device, the device Including single thread unwinder, guide roller mechanism, wetting mechanism, spray dyeing mechanism, drying device, speed difference roller and winding dress Put, yarn is unwound into single thread by the single thread unwinder and guide roller mechanism from yarn package;The mechanism that soaks is by yarn Adjust to certain humidity;Processing is dried in single thread after dyeing by the drying device;The speed difference roller divides single thread 1 Open;The coiler device winds the single thread 1 after dyeing;The spray dyeing mechanism include dyestuff cylinder, measuring pump, delivery pipe with And injection spray pipe, the injection spray pipe includes supervisor 3 and jet pipe 4, delivery pipe one end are connected with measuring pump, the other end of delivery pipe and spray The supervisor 3 of mist pipe connects, aerosol can supervisor 3 one end connecting conveying pipe, aerosol can supervisor 3 other end connecting spray nozzle 4 and with Jet pipe penetrates, and jet pipe perisporium is laid with several spray orifices 5 vertically, and the both ends of jet pipe 4 are respectively equipped with closing set.
Further, the quantity borehole jack corresponding with the quantity of spray orifice 5 on jet pipe 4 is additionally provided with jet pipe 4, one end of borehole jack is The set body that shape matches with the spray orifice shape on jet pipe, its other end are the shroud ring to form male half coupling;Borehole jack is with its set body It is inlaid in jet pipe spray orifice, and is positioned by shroud ring.
Further, the speed difference roller is installed in the output end of single thread 1 of drying device, with different surfaces speed by single thread 1 friction is opened scattered.
Further, size of the set body peripheral dimension of the borehole jack slightly larger than spray orifice 5 on jet pipe;The borehole jack is by insulating Material is made.
Further, the borehole jack is made up of ceramics.
Further, the drying device is steam drying device, high-frequency microwave drying unit, and hot-air drying unit is red One kind of outer drying unit.
Dyestuff cylinder therein, measuring pump, delivery pipe are prior art, can directly be borrowed.
In actual production, take-off device and deflector roll are by unwinding yarn into single thread 1, and then, single thread 1, will by wetting mechanism Yarn is adjusted to certain humidity, is eliminated yarn infiltration wetting technique, is advantageously reduced water consumption, reduces sewage discharge, and Dyeing and fixation are more beneficial for after yarn is kept certain humidity, increase strength is beneficial to process operations below.Followed by height Frequency air force is by dyestuff 2, auxiliary agent, water mixed aerosol, uniformly injection to the surface of single thread 1, staining efficiency less with the amount of dyestuff 2 Higher, dye penetration is uniform;The efficiency and firmness of dyeing are more beneficial for simultaneously, eliminate and fixation is bakeed in traditional handicraft Process, the energy is more saved, drying device of the present utility model is installed in the yarn output end of sprayer unit, to by after dyeing Yarn accelerates drying with required drying temperature.The utility model dyeing and system, dyeing course is simple, and dye penetration is equal Even, process is continuous, simple to operate, and yield is high, and water consumption is few and sewage discharge is few, and energy consumption is low, and loss is few, can significantly carry High economic benefit.
In summary, a kind of single thread spray dyeing device of the utility model system, can be effectively improved various shortcoming, be , by spray dyeing device, appropriate dyestuff 2 will be sprayed after unwinding yarn on yarn, and with setting control spray parameters to yarn Line is dyed, and is collected after yarn is dried rapidly by drying device afterwards in a manner of metal.
The utility model preferred embodiment is the foregoing is only, is not limited to the utility model, to ability For the technical staff in domain, it can still modify to technical scheme described in foregoing embodiments, or right Which part technical characteristic carries out equivalent substitution.All any modifications within the spirit and principles of the utility model, made, Equivalent substitution, improvement etc., should be included within the scope of protection of the utility model.

Claims (6)

1. a kind of single thread spray dyeing device, the device includes single thread unwinder, guide roller mechanism, wetting mechanism, spray dyeing Mechanism, drying device, speed difference roller and coiler device, it is characterised in that the single thread unwinder and guide roller mechanism are by yarn Line is unwound into single thread from yarn package;The wetting mechanism adjusts yarn to certain humidity;The drying device will dye Processing is dried in single thread afterwards;The speed difference roller separates single thread;The coiler device winds the single thread after dyeing;Institute Stating spray dyeing mechanism includes dyestuff cylinder, measuring pump, delivery pipe and injection spray pipe, and the injection spray pipe includes supervisor and jet pipe, defeated Pipe one end is sent to be connected with measuring pump, the other end of delivery pipe and the supervisor of injection spray pipe connect, and one end connection of aerosol can supervisor is defeated Pipe is sent, the other end connecting spray nozzle of aerosol can supervisor simultaneously penetrates with jet pipe, and jet pipe perisporium is laid with several spray orifices vertically, sprays Pipe both ends are respectively equipped with closing set.
2. a kind of single thread spray dyeing device according to claim 1, it is characterised in that quantity and spray are additionally provided with jet pipe The corresponding borehole jack of nozzle hole number on pipe, one end of borehole jack are the set body that shape matches with the spray orifice shape on jet pipe, and its is another One end is the shroud ring to form male half coupling;Borehole jack is inlaid in jet pipe spray orifice with its set body, and is positioned by shroud ring.
3. a kind of single thread spray dyeing device according to claim 1, it is characterised in that the speed difference roller is installed in dry The single thread output end of dry device, single thread friction opened with different surfaces speed scattered.
A kind of 4. single thread spray dyeing device according to claim 2, it is characterised in that the set body periphery chi of the borehole jack The very little size slightly larger than spray orifice on jet pipe;The borehole jack is made up of insulating materials.
5. a kind of single thread spray dyeing device according to claim 4, it is characterised in that the borehole jack is made up of ceramics.
6. a kind of single thread spray dyeing device according to claim 4, it is characterised in that the drying device dries for steam Equipment for drying, high-frequency microwave drying unit, hot-air drying unit, one kind of ultra redray drier.
CN201720331170.7U 2017-03-31 2017-03-31 A kind of single thread spray dyeing device Expired - Fee Related CN206680723U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109487465A (en) * 2018-11-19 2019-03-19 叶青青 A kind of processing technology of saving water and energy of polyester fabric

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109487465A (en) * 2018-11-19 2019-03-19 叶青青 A kind of processing technology of saving water and energy of polyester fabric
CN109487465B (en) * 2018-11-19 2020-01-14 江苏华艺服饰有限公司 Water-saving and energy-saving processing technology of polyester fabric

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Date Code Title Description
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20190606

Address after: 314502 Puyuan Sweater City Industrial Park, Tongxiang City, Jiaxing City, Zhejiang Province

Patentee after: ZHEJIANG YINYAN TEXTILE DYEING & FINISHING Co.,Ltd.

Address before: 323401 Dou Valley 13, Feng Nong Yuan village, Yuxi Township, Songyang, Lishui, Zhejiang

Patentee before: Chen Qinwang

CP01 Change in the name or title of a patent holder
CP01 Change in the name or title of a patent holder

Address after: 314502 Puyuan Sweater City Industrial Park, Tongxiang City, Jiaxing City, Zhejiang Province

Patentee after: Zhejiang Yinyan textile dyeing and finishing Co.,Ltd.

Address before: 314502 Puyuan Sweater City Industrial Park, Tongxiang City, Jiaxing City, Zhejiang Province

Patentee before: ZHEJIANG YINYAN TEXTILE DYEING & FINISHING Co.,Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20171128