CN206614394U - A kind of burnishing device with profiling abrasive particle group - Google Patents
A kind of burnishing device with profiling abrasive particle group Download PDFInfo
- Publication number
- CN206614394U CN206614394U CN201720254168.4U CN201720254168U CN206614394U CN 206614394 U CN206614394 U CN 206614394U CN 201720254168 U CN201720254168 U CN 201720254168U CN 206614394 U CN206614394 U CN 206614394U
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- CN
- China
- Prior art keywords
- polishing
- burnishing device
- abrasive particle
- disk body
- oval section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000002245 particle Substances 0.000 title claims abstract description 19
- 238000005498 polishing Methods 0.000 claims abstract description 82
- 239000012530 fluid Substances 0.000 claims abstract description 29
- 230000003139 buffering effect Effects 0.000 claims abstract description 5
- 239000006061 abrasive grain Substances 0.000 claims description 16
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 239000003054 catalyst Substances 0.000 claims description 3
- 229920000592 inorganic polymer Polymers 0.000 claims description 3
- 229920001558 organosilicon polymer Polymers 0.000 claims description 3
- 238000006116 polymerization reaction Methods 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000001788 irregular Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 4
- VEJIQHRMIYFYPS-UHFFFAOYSA-N (3-phenyl-1,2-oxazol-5-yl)boronic acid Chemical compound O1C(B(O)O)=CC(C=2C=CC=CC=2)=N1 VEJIQHRMIYFYPS-UHFFFAOYSA-N 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000011218 segmentation Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000003082 abrasive agent Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001868 cobalt Chemical class 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000010002 mechanical finishing Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
A kind of burnishing device with profiling abrasive particle group, including for providing industrial robot, work holder, burnishing device and the polishing fluid adding set of six-freedom motion to workpiece, the motion end of Industrial Robot Manipulator installs work holder；The filling opening of the polishing fluid adding set is always positioned at the surface of the burnishing device；The work holder includes being used to provide the servomotor of rotary driving force, fixture and installing plate for clamping workpiece；The burnishing device includes polishing disk body, the oval section volute spring array for buffering, the elastic layer for supporting abrasive particle.The beneficial effects of the utility model are：The mode of overall polishing disposably polishes completions, and the operation of equipment is more convenient, reduces production cost, and polish estimate a little and integral face shape and design requirement control errors it is smaller, solve the unmanageable problem of irregular surface.
Description
Technical field
The present invention relates to a kind of burnishing device with profiling abrasive particle group.
Background technology
Cobalt-base alloys is a kind of high rigidity difficult-to-machine material, is often used for laser melting coating in mould as self-fluxing nature material
Surface.Existing traditional processing method is difficult to try out, in addition to traditional mechanical means, also ultrasonic polishing, chemical polishing, electricity
Chemical polishing and Electrochemical- mechanical- finishing etc..At present, the polishing method for being directed to surface body is mainly applied to plane, and
It is for using fluid hybrid process method the complicated workpiece of configuration of surface, i.e., right using abrasive material is added in air-flow or liquid more
Work surface is polished.This method processing cost is higher, complex operation, and is dfficult to apply to high-hardness, wearable
Surface.
The content of the invention
It is an object of the present invention to provide one kind estimates a precision height, surface figure accuracy is high, the low tool of simple to operate and cost
There is the burnishing device of profiling abrasive particle group.
A kind of burnishing device with profiling abrasive particle group of the present invention, it is characterised in that：Including for being carried to workpiece
For the industrial robot of six-freedom motion, work holder, burnishing device and polishing fluid adding set, industrial robot
The motion end of manipulator installs work holder；The filling opening of the polishing fluid adding set is always positioned at the burnishing device
Surface；
The work holder include be used for provide rotary driving force servomotor, for clamp the fixture of workpiece with
And installing plate, the drive shaft of the servomotor is erected on the installing plate by shaft coupling, and rotationally connected；It is described
The shaft end of drive shaft and the fixture are affixed；The bottom of the installing plate and the motion end of the Industrial Robot Manipulator are consolidated
Connect；
The burnishing device includes polishing disk body, the oval section volute spring array for buffering, for supporting abrasive particle
Elastic layer, the top of the polishing disk body is provided with polishing chamber, the polishing disk body bottom portion and by motor-driven rotation work
Make platform affixed, realize that polishing disk body rotates in a circumferential direction around central shaft；The polishing intracavitary bottom surface is equipped with oval section volute spring battle array
Row；The oval section volute spring array upper surface is followed successively by elastic layer and abrasive grain layer, abrasive grain layer from top to bottom fills for moistening
Sliding and radiating polishing fluid；The oval section volute spring array includes some separate oval section volute springs, the taper
The inner bottom surface of the small-caliber end of helical spring and the polishing disk body is affixed, and the heavy caliber end of the oval section volute spring is connected with
One hemispherical support, the arc curve of the hemispherical support is contacted with the lower surface of elastic layer；The edge of the elastic layer
With the polishing cavity wall palette of the polishing disk body.
The drive shaft outer, coaxial socket tracheae that gap coordinates therewith of the servomotor；The two ends of tracheae respectively with phase
The shaft coupling outer wall sealing answered is connected, wherein the air inlet of the tracheae is connected with external world's source of the gas, and gas outlet and fixture enter
Gas port is connected.
The polishing chamber of the polishing disk body is provided with uviol lamp, and the uviol lamp is fixed on rotary table center, it is ensured that
Uviol lamp is radiated in work pieces process area, corresponding polishing fluid rich in the photochemical catalyst that can promote to chemically react all the time.
The longitudinal direction of the oval section volute spring is highly consistent, and the oval section volute spring is along its axial phase from top to bottom
Decrescence, adjoining spiral lift angle is decrescence for adjacent pitch.
The oval section volute spring is evenly distributed on the inner bottom surface of polishing disk body.
There is the space for being used for accommodating elastic layer redundancy section between the two neighboring hemispherical support arc-shaped curved surface.
The elastic layer is laminated film, and laminated film is made up of polymerization organosilicon and inorganic polymer, and thickness is
0.5mm~2mm.
Abrasive grain layer configuration of surface changes with the configuration of surface of workpiece to be processed, and elastic layer provides recuperability；The polishing
Liquid is added on abrasive grain layer, and liquid level is higher than abrasive grain layer.Polishing fluid is immersed in inside abrasive grain layer and elastic layer, works as abrasive particle
Layer is extruded by workpiece, and polishing liquid energy is passively released to be moistened to workpiece work surface body.Added in the polishing fluid
TiO2And basic yellow 40.The adding set of the polishing fluid is positioned over the upside of whole polishing disk, by Action of Gravity Field plus
Enter in processing district, according to polishing fluid due to processing, volatilization decrement, polishing fluid adds supplement automatically.The ultraviolet light is placed
In the middle position of polishing disk, and be fixed on rotary table center, not with turntable rotational motion, always pair plus
Work area domain is irradiated.Punch-pin workpiece is arranged on fixture, and the anglec of rotation of punch-pin is provided by servomotor to be finely adjusted.It is described
Mounting plate is arranged on the motion end on the head of industrial robot.
The driving force of the elastic layer is alternatively spring or gas, liquid are provided.
The design of elastic layer can carry out small segmentation according to the form of work surface and polish.
The addition filter pump of polishing fluid enters action edge.
The beneficial effects of the invention are as follows：Because abrasive grain layer can be completely covered with convex mould surface form, therefore it can use
The mode of overall polishing disposably polishes completion, without single-point polishing, and the operation of equipment is more convenient, reduces and is produced into
This, and polishing estimate a little and integral face shape and design requirement control errors it is smaller, solve that irregular surface is unmanageable to ask
Topic.In addition, using TiO2And basic yellow 40, the cobalt element in cobalt-base alloys is changed into soluble cobalt salt from slightly solubility material
Material, and by way of ultraviolet catalytic, this process is accelerated, so as to improve processing efficiency.
Brief description of the drawings
Fig. 1 is the overall schematic of the present invention.
Fig. 2 is control machinery arm schematic diagram of the present invention.
Fig. 3 is the machining sketch chart of the present invention.
Fig. 4 is variation rigidity volute spring structure diagram of the present invention.
Fig. 5 is variation rigidity volute spring stress sketch of the present invention.
Fig. 6 is spring array polishing disk of the present invention (filled arrows are the rotation direction of polishing disk).
Embodiment
The present invention is further illustrated below in conjunction with the accompanying drawings
Referring to the drawings：
A kind of burnishing device with profiling abrasive particle group of the present invention of embodiment 1, including for providing six to workpiece
Industrial robot 1, work holder 2, burnishing device 3 and the polishing fluid adding set 4 of free degree motion, industrial robot
The motion end of 1 manipulator installs work holder 2；The filling opening of the polishing fluid adding set 4 is always positioned at the polishing
The surface of device 3；
The work holder 2 includes being used to provide the servomotor 201 of rotary driving force, the folder for clamping workpiece
Tool 203 and installing plate 205, the drive shaft of the servomotor 201 are erected on the installing plate 205 by shaft coupling, and
It is rotationally connected；The shaft end of the drive shaft and the fixture 203 are affixed；The bottom of the installing plate 205 and the industry
The motion end of the manipulator of robot 1 is affixed；
The burnishing device 3 includes polishing disk body 306, the oval section volute spring array 304 for buffering, for supporting
The elastic layer 305 of abrasive particle, the top of the polishing disk body 306 is provided with polishing chamber, the bottom of polishing disk body 306 and by electricity
The rotary table of machine driving is affixed, realizes that polishing disk body 306 rotates in a circumferential direction around central shaft；Polishing intracavitary bottom surface dress
There is oval section volute spring array 304；The upper surface of oval section volute spring array 304 is followed successively by the He of elastic layer 305 from top to bottom
The polishing fluid 301 for lubricating and radiating is filled on abrasive grain layer 303, abrasive grain layer 303；The oval section volute spring array 304 is wrapped
Include some separate oval section volute springs, the small-caliber end of the oval section volute spring and the polishing disk body 306
Inner bottom surface is affixed, and the heavy caliber end of the oval section volute spring is connected with a hemispherical support, the arc of the hemispherical support
Curve is contacted with the lower surface of elastic layer 305；The polishing intracavitary at the edge of the elastic layer 305 and the polishing disk body 306
Wall palette.
The drive shaft outer, coaxial socket tracheae that gap coordinates therewith of the servomotor；The two ends of tracheae respectively with phase
The shaft coupling outer wall sealing answered is connected, wherein the air inlet of the tracheae is connected with extraneous source of the gas, gas outlet and fixture 203
Air inlet is connected；By the buffering of gas, the vibrations and collision in the process of workpiece 204 are reduced, shock-absorbing can be carried out.
The polishing chamber of the polishing disk body 306 is provided with uviol lamp 302, and the uviol lamp 302 is fixed on rotary table
Center, it is ensured that uviol lamp 302, which is radiated to be rich in the processing district of workpiece 204, corresponding polishing fluid 301 all the time, can promote chemical reaction
Photochemical catalyst.
The longitudinal direction of the oval section volute spring is highly consistent, and the oval section volute spring is along its axial phase from top to bottom
Decrescence, adjoining spiral lift angle is decrescence for adjacent pitch.
The oval section volute spring is evenly distributed on the inner bottom surface of polishing disk body 306.
There is the sky for being used for accommodating the redundancy section of elastic layer 305 between the two neighboring hemispherical support arc-shaped curved surface
Between.
The elastic layer 305 is laminated film, and laminated film is made up of polymerization organosilicon and inorganic polymer, and thickness is
0.5mm~2mm.
The configuration of surface of abrasive grain layer 303 changes with the configuration of surface of workpiece to be processed 204, and elastic layer 305 provides recuperability；
The polishing fluid 301 is added on abrasive grain layer 303, and liquid level is higher than abrasive grain layer 303.Polishing fluid 301 is immersed in abrasive grain layer
303 and the inside of elastic layer 305, when extruding of the abrasive grain layer 303 by workpiece 204, polishing fluid 301 can be released passively to workpiece
204 work surface bodies are moistened.TiO is added in the polishing fluid 3012And basic yellow 40.The polishing fluid 301
Adding set is positioned over the upside of whole polishing disk, is added by Action of Gravity Field in processing district, according to polishing fluid 301 due to adding
Work, volatilization decrement, addition is supplemented polishing fluid 301 automatically.The light of uviol lamp 302 is positioned over the middle position of polishing disk, and
And rotary table center is fixed on, not with turntable rotational motion, machining area is irradiated always.Punch-pin work
Part 204 is arranged on fixture 203, and the anglec of rotation of punch-pin is provided by servomotor to be finely adjusted.The mounting plate is installed
Motion end on the head of industrial robot.
The driving force of the elastic layer 305 is alternatively spring or gas, liquid are provided.
The design of elastic layer 305 can carry out small segmentation according to the form of work surface and polish.
The addition filter pump of polishing fluid 301 enters action edge.
Fig. 4, the oval section volute spring shown in 5 are defined under oval section volute spring small-caliber end is, greatly by taking two-stage screw as an example
Bore end is upper, i.e., the taper where the outline of oval section volute spring is inverted cone-shaped, is named as the first order successively from top to bottom
Spiral, second level spiral, and the pitch Z of first order spiral1More than the pitch Z of second level spiral2；Corresponding first order spiral
Corresponding lead angle θ1Lead angle θ corresponding more than second level spiral2；D1 is that oval section volute spring heavy caliber end place is cut
The diameter of the corresponding inverted cone-shaped in face；D2 is the diameter of the corresponding inverted cone-shaped of tangent plane where oval section volute spring small-caliber end.
Shown in Fig. 5：Fa、FbThe external force at oval section volute spring heavy caliber end is respectively applied to, α is oval section volute spring
Finely tune angle.
Content described in this specification embodiment is only enumerating to the way of realization of inventive concept, protection of the invention
Scope is not construed as being only limitted to the concrete form that embodiment is stated, protection scope of the present invention also includes art technology
Personnel according to present inventive concept it is conceivable that equivalent technologies mean.
Claims (7)
1. a kind of burnishing device with profiling abrasive particle group, it is characterised in that：Including for providing six-freedom motion to workpiece
Industrial robot, work holder, burnishing device and polishing fluid adding set, the motion end of Industrial Robot Manipulator
Work holder is installed；The filling opening of the polishing fluid adding set is always positioned at the surface of the burnishing device；
The work holder includes being used to provide the servomotor of rotary driving force, the fixture for clamping workpiece and peace
Plate is filled, the drive shaft of the servomotor is erected on the installing plate by shaft coupling, and rotationally connected；The driving
The shaft end of axle and the fixture are affixed；The bottom of the installing plate and the motion end of the Industrial Robot Manipulator are affixed；
The burnishing device includes polishing disk body, the oval section volute spring array for buffering and the elasticity for supporting abrasive particle
Layer, the top of the polishing disk body is provided with polishing chamber, the polishing disk body bottom portion and by motor-driven rotary table
It is affixed, realize that polishing disk body rotates in a circumferential direction around central shaft；The polishing intracavitary bottom surface is equipped with oval section volute spring array；Institute
Stating oval section volute spring array upper surface and being followed successively by elastic layer and abrasive grain layer, abrasive grain layer to fill from top to bottom is used to lubricate and dissipate
The polishing fluid of heat；The oval section volute spring array includes some separate oval section volute springs, the cone-type spiral bullet
The inner bottom surface of the small-caliber end of spring and the polishing disk body is affixed, and the heavy caliber end of the oval section volute spring is connected with one and half
Beaded support, the arc curve of the hemispherical support is contacted with the lower surface of elastic layer；The edge of the elastic layer with it is described
The polishing cavity wall palette of polishing disk body.
2. a kind of burnishing device with profiling abrasive particle group as claimed in claim 1, it is characterised in that：The servomotor
The drive shaft outer, coaxial socket tracheae that gap coordinates therewith；The two ends of tracheae seal phase with corresponding shaft coupling outer wall respectively
Even, wherein the air inlet of the tracheae is connected with extraneous source of the gas, gas outlet is connected with the air inlet of fixture.
3. a kind of burnishing device with profiling abrasive particle group as claimed in claim 1, it is characterised in that：The polishing disk body
Polishing chamber be provided with uviol lamp, the uviol lamp is fixed on rotary table center, it is ensured that uviol lamp is radiated at workpiece and added all the time
Rich in the photochemical catalyst that can promote to chemically react in work area, corresponding polishing fluid.
4. a kind of burnishing device with profiling abrasive particle group as claimed in claim 1, it is characterised in that：The cone-type spiral bullet
The longitudinal direction of spring is highly consistent, and axially adjacent segments are away from decrescence from top to bottom along it for the oval section volute spring, adjoining spiral liter
Angle is decrescence.
5. a kind of burnishing device with profiling abrasive particle group as claimed in claim 4, it is characterised in that：The cone-type spiral bullet
Spring is evenly distributed on the inner bottom surface of polishing disk body.
6. a kind of burnishing device with profiling abrasive particle group as claimed in claim 1, it is characterised in that：Two neighboring described half
There is the space for being used for accommodating elastic layer redundancy section between beaded support arc-shaped curved surface.
7. a kind of burnishing device with profiling abrasive particle group as claimed in claim 6, it is characterised in that：The elastic layer is multiple
Film is closed, laminated film is made up of polymerization organosilicon and inorganic polymer, thickness is 0.5mm~2mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720254168.4U CN206614394U (en) | 2017-03-16 | 2017-03-16 | A kind of burnishing device with profiling abrasive particle group |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720254168.4U CN206614394U (en) | 2017-03-16 | 2017-03-16 | A kind of burnishing device with profiling abrasive particle group |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206614394U true CN206614394U (en) | 2017-11-07 |
Family
ID=60232758
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720254168.4U Expired - Fee Related CN206614394U (en) | 2017-03-16 | 2017-03-16 | A kind of burnishing device with profiling abrasive particle group |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206614394U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106881659A (en) * | 2017-03-16 | 2017-06-23 | 浙江工业大学 | A kind of burnishing device with profiling abrasive particle group |
| CN108857600A (en) * | 2018-07-25 | 2018-11-23 | 浙江工业大学 | One kind being based on light-catalysed cobalt-base alloys processing method and processing platform |
-
2017
- 2017-03-16 CN CN201720254168.4U patent/CN206614394U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106881659A (en) * | 2017-03-16 | 2017-06-23 | 浙江工业大学 | A kind of burnishing device with profiling abrasive particle group |
| CN108857600A (en) * | 2018-07-25 | 2018-11-23 | 浙江工业大学 | One kind being based on light-catalysed cobalt-base alloys processing method and processing platform |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171107 Termination date: 20200316 |
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| CF01 | Termination of patent right due to non-payment of annual fee |