CN206577834U - A kind of biomaterial disintegrating machine - Google Patents
A kind of biomaterial disintegrating machine Download PDFInfo
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- CN206577834U CN206577834U CN201720262171.0U CN201720262171U CN206577834U CN 206577834 U CN206577834 U CN 206577834U CN 201720262171 U CN201720262171 U CN 201720262171U CN 206577834 U CN206577834 U CN 206577834U
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- disintegrating machine
- biomaterial
- machine barrel
- rotor
- vertical axis
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Abstract
The utility model discloses a kind of biomaterial disintegrating machine, including Steel Structure, disintegrating machine barrel, charging aperture, discharge port, conical deflector, vertical axis, rotor, impact hammer leaf, stator bar, driver element, in addition to lubrication unit, control unit, password transmission unit and vibration-shielding unit.The beneficial effects of the utility model are, crush aqueous 55% 65% biological straw and other biological raw material；It is able to broken by effective impact and shearing force and is pounded threadiness, the broken fiber of biomaterial can be made to accelerate gas to produce during gas is generated and whole generation process is become stable.
Description
Technical field
The utility model is related to disintegrating machine improvement, particularly a kind of biomaterial disintegrating machine.
Background technology
It is technical process that methane station must not lack during biogas generation that biomaterial is broken, due to broken material
Species is a lot, so the kind of disintegrating machine is also multifarious in the industry, existing crusher in crushing material is relatively simple；
The ratio that material after broken produces biogas is low；Volume is big, and efficiency is low.
Utility model content
The purpose of this utility model is to solve the above problems, devise a kind of biomaterial disintegrating machine.
Realize that above-mentioned purpose the technical solution of the utility model is, a kind of biomaterial disintegrating machine, including it is Steel Structure, broken
Machine barrel, charging aperture, discharge port, conical deflector, vertical axis, rotor, impact hammer leaf, stator bar, driver element, in addition to control
Unit processed, password transmission unit and vibration-shielding unit,
The Steel Structure is provided with the disintegrating machine barrel, and the disintegrating machine barrel upper surface is provided with to be connected with inside it
Charging aperture, the disintegrating machine barrel side surface is provided with the discharge port that is connected with inside it；
The conical deflector is arranged on the inside of the disintegrating machine barrel, and relative with charging aperture connects；
The bottom inner surface of the disintegrating machine barrel is provided with the vertical axis, and the vertical axis lower end stretches out described broken
Machine barrel lower surface；
Middle shaft rotation on the rotor, the rotor is assembled on the vertical axis and assembles multiple impact hammer leaves；
The internal side wall of the disintegrating machine barrel is provided with multiple stator bars, and the multiple stator bar coordinates with impact hammer leaf
Broken material.
Preferably, the rotor is divided into two layers, middle shaft rotation assembles multiple impact hammer leaves on every layer of rotor.
Preferably, the quantity of multiple impact hammer leaves is no more than 2.
Preferably, the stator bar is included between multiple fixed plates and multiple wearing plates, the two neighboring fixed plate
It is provided with a wearing plate.
Preferably, the driver element is motor, the motor is arranged on the Steel Structure, the motor
The part of outside of the stretching disintegrating machine barrel of round end and the vertical axis be connected by belt.
Preferably, also including lubrication unit, for being lubricated to whole device, and for bearing cooling.
Preferably, described control unit is connected with driver element signal, the speed of rotation for adjusting driver element.
Preferably, password transmission unit, for working as power failure, and after rotor stopping, passing through special key
Spoon opening disintegrating machine barrel.
Preferably, the vibration-shielding unit be vibration damper, the vibration damper be located at the Steel Structure with
The junction of disintegrating machine barrel, for the broken vibration produced of disintegrating machine barrel to be isolated with the Steel Structure.
The biomaterial disintegrating machine made using the technical solution of the utility model, a tractor serves several purposes can crush variation
Biomaterial；The yield of biogas is improved in the case of improving crushing efficiency, equal biomaterial；Simplify disposing technique
The integration of technology and complete set of equipments.
Brief description of the drawings
Fig. 1 is the structural representation of biomaterial disintegrating machine described in the utility model.
Fig. 2 is the side view of biomaterial disintegrating machine described in the utility model.
Fig. 3 is the sectional view of the depression angle of biomaterial disintegrating machine described in the utility model.
Fig. 4 is the stereogram figure of biomaterial disintegrating machine described in the utility model.
Fig. 5 is the stereogram of another angle of biomaterial disintegrating machine described in the utility model.
In figure, 1- Steel Structures, 2- disintegrating machine barrels, 3- charging apertures, 4- discharge ports, 5- conical deflectors, 6- vertical axises,
7- rotors, 8- impact hammer leaves, 9- stator bars；901- fixed plates, 902- wearing plates, 10- driver elements, 11- belts, 12- controls
Unit processed, 13- password transmission units, 14- vibration-shielding units.
Embodiment
The utility model is specifically described below in conjunction with the accompanying drawings, as shown in Figure 1 and Figure 5, a kind of biomaterial is crushed
Machine, including Steel Structure 1, disintegrating machine barrel 2, charging aperture 3, discharge port 4, conical deflector 5, vertical axis 6, rotor 7, impact hammer leaf
8th, stator bar 9, driver element 10, in addition to control unit 12, password transmission unit 13 and vibration-shielding unit 14, the steel structure
Frame 1 is provided with the disintegrating machine barrel 2, and the upper surface of disintegrating machine barrel 2 is provided with the charging aperture 3 being connected with inside it, institute
State the side surface of disintegrating machine barrel 2 and be provided with the discharge port 4 being connected with inside it；The conical deflector 5 is arranged on described broken
The inside of machine barrel 2, and relative with charging aperture 3 connect；The bottom inner surface of the disintegrating machine barrel 2 is provided with the vertical axis 6,
And the lower surface of disintegrating machine barrel 2 is stretched out in the lower end of vertical axis 6；The rotor 7, described turn are assembled on the vertical axis 6
The multiple impact hammer leaves 8 of middle shaft rotation assembling on son 7；The internal side wall of the disintegrating machine barrel 2 is provided with multiple stator bars,
The multiple stator bar coordinates broken material with impact hammer leaf 8；7 points of the rotor is axis rotation on two layers, every layer of rotor 7
Turn the multiple impact hammer leaves 8 of assembling；The quantity of multiple impact hammer leaves 8 is no more than 2；The stator bar 9 includes multiple
A wearing plate 902 is provided between fixed plate 901 and multiple wearing plates 902, the two neighboring fixed plate 901；
The driver element 10 is motor, and the motor is arranged on the Steel Structure 1, the round end of the motor with it is described
The part of the outside of the stretching disintegrating machine barrel 2 of vertical axis 6 is connected by belt 11；Also include lubrication unit（In figure
Do not mark）, for being lubricated to whole device, and for bearing cooling；Described control unit 12 and the signal of driver element 10
Connection, the speed of rotation for adjusting driver element 10；The password transmission unit 13, for working as power failure, and is turning
After son stops, disintegrating machine barrel 2 is opened by special key；The vibration-shielding unit 14 is vibration damper, described
Vibration damper is located at the junction of the Steel Structure and disintegrating machine barrel 2, for disintegrating machine barrel to be crushed into the vibration produced
It is isolated with the Steel Structure.
The characteristics of the technical program is that the Steel Structure 1 is provided with the disintegrating machine barrel 2, the disintegrating machine barrel 2
Surface is provided with the charging aperture 3 being connected with inside it；The conical deflector 5 is arranged on the inside of the disintegrating machine barrel 2, and
It is relative with charging aperture 3 to connect；The bottom inner surface of the disintegrating machine barrel 2 is provided with the vertical axis 6, and under the vertical axis 6
The lower surface of disintegrating machine barrel 2 is stretched out at end；Middle shaft rotation on the rotor 7, the rotor 7 is assembled on the vertical axis 6 to fill
With multiple impact hammer leaves 8；The internal side wall of the disintegrating machine barrel 2 is provided with multiple stator bars, the multiple stator bar
Coordinate broken material with impact hammer leaf 8, a tractor serves several purposes can crush diversified biomaterial；Crushing efficiency is improved, on an equal basis
The yield of biogas is improved in the case of biomaterial；It is simple in construction to be easy to maintenance；Simplify disposing technique technology with it is complete
The integration of equipment.
In the technical program, biological material is imported in disintegrating machine barrel 2 by charging aperture 3, conical deflector 5 is by pan feeding
Material is delivered to jump bit lamella 8, and rotor 7 is assemblied on vertical axis 6, and material stream first passes around conical deflector 5, due to taper
The lower section of air deflector 5,7 points of rotor is two layers, and the impact hammer leaf 8 of every layer of most two middle shaft rotations assemblings is crushed first in rotation
Impact hammer leaf 8 and the device clamshell fixed plate 901 and wearing plate 902 between occur, after the completion of fragmentation procedure, crush after
Biological material exported by discharge port 4.
In the technical program, contour structures are compact, and installation floor space is small, appearance looks elegant；
In the technical program, disintegrating machine barrel 1 is equipped with a large scale charging aperture 3 so that equipment can easily be fed not
Same material.
In the technical program, 7 points of rotor is two layers, the impact hammer leaf 8 of every layer of most two middle shaft rotations assemblings.It is broken
Occur first between the impact hammer leaf 8 of rotation and the fixed plate 901 and wearing plate 902 of the device clamshell.Impact the dress of hammer leaf 8
Standby is adjustable, and rotor can be most preferably configured for different material situations.
In the technical program, pan feeding material is delivered to jump bit lamella 8 by conical deflector 5, thus avoid it is wet or
Light charging is blocked in feed zone.
In the technical program, multiple impact hammer leaves 8 are by hard metal welding and optimization design, with the longer use longevity
Life.By flexible joint, even hard foreign matter,（For example：Stone or soil block）, also can easily crush.Impact hammer leaf 8
Configuration is changed and can completed within a few minutes.
In the technical program, fixed plate 901 and wearing plate 902 are fixed from outside with bolt, it is easy to changed and with length
Long service life.
In the technical program, the base material of pretreatment continues through large scale discharge port and leaves processing district.With in PU plates
Lining can prevent discharging from luming.
In the technical program, according to specification, required thruput and required reduction ratio, biomaterial is crushed
Machine can be equipped with the motor that power is 37 to 90 KW.
In the technical program, it is furnished with large-sized servicing hatch above biomaterial disintegrating machine（Do not marked in figure）, use
In the convenient and swift maintenance of the device or more replacing equipment.
In the technical program, the device is placed on vibration damper, and so vibration would not be transferred to the steel knot of surrounding
Structure or concrete structure.
In the technical program, as the solution of technically reliable, biomaterial disintegrating machine is furnished with lubrication oil circulation system
System, the system is additionally operable to bearing cooling.
In the technical program, in order to prevent the uncontrollability into servicing hatch, the device is configured with key transmission system
System.Only work as power failure, and after rotor stopping, the device could be opened by special key.
In the technical program, such biomaterial disintegrating machine can also match control system.If pan feeding material changes
Frequently, it is proposed that use frequency converter.The collocation option of variable-frequency motor is combined, can be reached according to broken results, throughput rate and power consumption
To optimal required target.
In the technical program, the standardization steel construction for supporting the device can be provided as apolegamy.It is furnished with one
Individual pedestal and staircase for biometric safeguard materials reduction.
In the technical program, the device Shanghai is provided with safety control system, detects and shows for lubricating system oil temperature（40
Start oil cooling system when spending, the triggering more than 80 degrees Celsius is shut down）, vibroswitch detects the abrasion condition of wearing piece in real time, once
Abnormal, triggering is shut down, switch detection, it is ensured that equipment is run under circulation lubrication circumstances, stationary rotor monitoring, it is ensured that rotor
After stopping completely, hatch door can be opened, overhaul door switch, it is ensured that unexpected when opening the door, device powers down, emergency stop switch at three, it is ensured that
Equipment can detect that inverter current change is obtained with emergency shutdown, belt fracture detection by PLC at any time.
Above-mentioned technical proposal only embodies the optimal technical scheme of technical solutions of the utility model, the technology of the art
Some variations that personnel may make to some of which part embody principle of the present utility model, belong to the utility model
Protection domain within.
Claims (9)
1. a kind of biomaterial disintegrating machine, including Steel Structure（1）, disintegrating machine barrel（2）, charging aperture（3）, discharge port（4）, taper
Air deflector（5）, vertical axis（6）, rotor（7）, impact hammer leaf（8）, stator bar（9）, driver element（10）, it is characterised in that also
Including control unit（12）, password transmission unit（13）And vibration-shielding unit（14）
The Steel Structure（1）It is provided with the disintegrating machine barrel（2）, the disintegrating machine barrel（2）Upper surface be provided with inside it
The charging aperture being connected（3）, the disintegrating machine barrel（2）Side surface is provided with the discharge port being connected with inside it（4）；
The conical deflector（5）It is arranged on the disintegrating machine barrel（2）Inside, and and charging aperture（3）Place is relative to be connect；
The disintegrating machine barrel（2）Bottom inner surface be provided with the vertical axis（6）, and the vertical axis（6）Institute is stretched out in lower end
State disintegrating machine barrel（2）Lower surface；
The vertical axis（6）The upper assembling rotor（7）, the rotor（7）Upper middle shaft rotation assembles multiple impact hammer leaves
（8）；
The disintegrating machine barrel（2）Internal side wall be provided with multiple stator bars, the multiple stator bar with impact hammer leaf（8）Match somebody with somebody
Close broken material.
2. biomaterial disintegrating machine according to claim 1, it is characterised in that the rotor（7）It is divided into two layers, every layer of institute
State rotor（7）Upper middle shaft rotation assembles multiple impact hammer leaves（8）.
3. biomaterial disintegrating machine according to claim 2, it is characterised in that multiple impact hammer leaves（8）Quantity
No more than 2.
4. biomaterial disintegrating machine according to claim 1, it is characterised in that the stator bar（9）Including multiple fixations
Plate（901）With multiple wearing plates（902）, the two neighboring fixed plate（901）Between be provided with a wearing plate
（902）.
5. biomaterial disintegrating machine according to claim 1, it is characterised in that the driver element（10）For motor,
The motor is arranged on the Steel Structure（1）On, the round end of the motor and the vertical axis（6）Stretching it is described broken
Broken machine barrel（2）The part of outside pass through belt（11）It is connected.
6. biomaterial disintegrating machine according to claim 1, it is characterised in that also including lubrication unit, for whole
Device is lubricated, and for bearing cooling.
7. biomaterial disintegrating machine according to claim 1, it is characterised in that described control unit（12）, the control
Unit（12）With driver element（10）Signal is connected, for adjusting driver element（10）The speed of rotation.
8. biomaterial disintegrating machine according to claim 1, it is characterised in that the password transmission unit（13）, it is used for
Work as power failure, and after rotor stopping, disintegrating machine barrel is opened by special key（2）.
9. biomaterial disintegrating machine according to claim 1, it is characterised in that the vibration-shielding unit（14）For vibration
Damper, the vibration damper is located at the Steel Structure and disintegrating machine barrel（2）Junction, for disintegrating machine barrel to be broken
The vibration of broken generation is isolated with the Steel Structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720262171.0U CN206577834U (en) | 2017-03-17 | 2017-03-17 | A kind of biomaterial disintegrating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720262171.0U CN206577834U (en) | 2017-03-17 | 2017-03-17 | A kind of biomaterial disintegrating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206577834U true CN206577834U (en) | 2017-10-24 |
Family
ID=60113695
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720262171.0U Active CN206577834U (en) | 2017-03-17 | 2017-03-17 | A kind of biomaterial disintegrating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206577834U (en) |
-
2017
- 2017-03-17 CN CN201720262171.0U patent/CN206577834U/en active Active
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