CN206483977U - A kind of conveying arrangement of Iron Mould Coated Sand production line - Google Patents
A kind of conveying arrangement of Iron Mould Coated Sand production line Download PDFInfo
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- CN206483977U CN206483977U CN201720132084.3U CN201720132084U CN206483977U CN 206483977 U CN206483977 U CN 206483977U CN 201720132084 U CN201720132084 U CN 201720132084U CN 206483977 U CN206483977 U CN 206483977U
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- straight
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- pipeline
- annular conveyor
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- 239000004576 sand Substances 0.000 title claims abstract description 52
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 19
- 238000005406 washing Methods 0.000 claims description 11
- 238000010276 construction Methods 0.000 abstract description 3
- 244000035744 Hura crepitans Species 0.000 description 31
- 238000005266 casting Methods 0.000 description 22
- 238000000034 method Methods 0.000 description 8
- 230000032258 transport Effects 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000012216 screening Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- MHKWSJBPFXBFMX-UHFFFAOYSA-N iron magnesium Chemical compound [Mg].[Fe] MHKWSJBPFXBFMX-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003110 molding sand Substances 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Casting Devices For Molds (AREA)
Abstract
A kind of conveying arrangement of Iron Mould Coated Sand production line, including annular conveyor line, first straight line pipeline, second straight line pipeline and the 3rd straight-line conveying line；The first straight line pipeline is in the outside of the annular conveyor line, and the first straight line pipeline is parallel with the second straight line pipeline, and the 3rd straight-line conveying line is respectively perpendicular to the first straight line pipeline and the second straight line pipeline；The annular conveyor line is connected provided with cast section, nowel section and mould assembling section, the cast section, nowel section and mould assembling section is included by annular conveyor line, and the annular conveyor line is coiled into football pitch shape, and the annular conveyor line is provided with trolley.The technical program provides traffic program to realize to cast while multiple product, is effectively reduced floor space and construction cost.
Description
Technical field
The utility model is related to Sand-Faced Metal Mould Casting apparatus field, and in particular to a kind of transport dress of Iron Mould Coated Sand production line
Put.
Background technology
Iron Mould Coated Sand technique is to cover last layer very thin resin sand using swage inner chamber (core iron) surface for casting dumming
The technique that the formed casting mold of lining produces casting.This technique major advantage is that the casting after last layer resin tamper is covered on swage surface
Type, the condition of work in cast is greatly improved, and the maximum temperature that can effectively bear in the thermal shock of high temperature iron liquid, type can
Also it is greatly lowered by 600% thermograde being reduced on 200 DEG C or so, swage thickness direction, the thermal stress of swage substantially drops
Low, this is highly beneficial to the service life for improving swage, and service life may be up to ten tens of thousands of times.Simultaneously because the casting of Iron Mould Coated Sand
Type has enough strength and stiffness, covers layer of sand hardness height (more than 9O), casting can be avoided the defects such as buckle, sand occur, can be produced
The larger casting of weight.The characteristic of graphite expansion when for magnesium iron the iron liquid can be made full use of to solidify, eliminates shrinkage cavity and porosity etc. and lacks
Fall into.
Sand-Faced Metal Mould Casting is a kind of casting for being covered with a thin layer molding sand in metal mold (being referred to as swage) inner chamber and forming casting mold
Make technique.Due to covering layer of sand than relatively thin (4~8mm), therefore somewhat expensive high-quality Modeling Material is used, be also economically to close
Reason, substantially reduced the result is that substantially improving casting quality with waste product；Due to Iron Mould Coated Sand mold stiffness very well, so that aobvious
Improve the dimensional accuracy and compactness of casting with writing.
Hand labor is gradually realized and its replaced to Sand-Faced Metal Mould Casting, but existing production line, which is sandbox, reaches phase
Answer and control corresponding equipment to realize production after station, and existing automation equipment is only merely the work for serving underworker
With such as：, it is necessary to which workman makes casting when unpacking；During existing production line production, one is at least needed on the station of each process
Individual workman, and the time of each process of completion of each workman is uncontrollable, causes production efficiency relatively low.
Utility model content
In view of the shortcomings of the prior art, proposition is a kind of can to realize multiple product while the fortune of Foundry Production to the utility model
The production line of defeated demand, realizes circulation Foundry Production, save construction cost the characteristics of, particular technique side small with floor space
Case is as follows：
A kind of conveying arrangement of Iron Mould Coated Sand production line, including annular conveyor line, first straight line pipeline, second straight line are defeated
Line sending and the 3rd straight-line conveying line；
The first straight line pipeline is in the outside of the annular conveyor line, the first straight line pipeline and described second
Straight-line conveying line is parallel, and the 3rd straight-line conveying line is respectively perpendicular to the first straight line pipeline and the second straight line is defeated
Line sending；
The annular conveyor line is described to pour into a mould section, nowel section and mould assembling provided with cast section, nowel section and mould assembling section is included
Section is connected by annular conveyor line, and the annular conveyor line is coiled into football pitch shape, and the annular conveyor line is small provided with moving
Car；
The first straight line pipeline passes through first provided with sand washing section and sand removal section, the sand washing section and sand removal section
Straight-line conveying line is connected, and the first straight line pipeline is parallel with the line part of the annular conveyor line；
The first straight line pipeline is between the annular conveyor line and second straight line pipeline；The second straight line is defeated
Line sending is provided with lower part section；
The sand removal section is connected with mould assembling section by the 3rd straight-line conveying line, and the 3rd straight-line conveying line is set in pairs
Put.
The setting of annular conveyor line so that when product more than one, annular conveyor line is as public path, compared to biography
The production-line arrangement of system, has on the one hand saved floor space, has on the other hand saved the cost of equipment, realizes the circulation profit of sandbox
With greatly improving production efficiency.
Further limit, there are at least two row trolleys on the annular conveyor line, respectively arrange the trolley series connection；
Produced while realization to multiple product, equipment cost is reduced by the arrangement of annular conveyor line, pass through motion
The shuttling movement of dolly, realizes that the circulation to sandbox is transported.
Further limit, trolley at least two described in each column is saved, often save and be hinged between the trolley, and often save
The trolley stitching portion is jagged.
Facilitate the turning of trolley.
Further limit, the trolley there are three row.
Produced while three kinds of cast articles can be realized.
Further limit, the trolley is driven by servo sprocket wheel driving machine.
Sprocket wheel is easy to maintenance, and the chain of sprocket wheel matching is flexible, the circulation driving of convenient annular.
The beneficial effects of the utility model are：Multiple product can be realized while the transportation demand of Foundry Production, realization is followed
Ring Foundry Production, save construction cost the characteristics of small with floor space.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the schematic flow sheet of production line.
Fig. 3 is the structural representation at the visual angle one of whole production line.
Fig. 4 is the structural representation at the visual angle two of whole production line.
Fig. 5 is the structural representation of trolley 2.
Fig. 6 is the structural representation that sandbox transports component 6.
The partial enlarged drawing that Fig. 7 is A in Fig. 6.
Fig. 8 is output gear 613 and the structural representation for rotating plug 614.
Fig. 9 is the structural representation of driving gear 611.
Figure 10 is the structural representation of screening component.
Figure 11 is the structural representation that nowel section is arrived at purge zone.
Embodiment
Preferred embodiment of the present utility model is described in detail below in conjunction with the accompanying drawings, so that advantage of the present utility model
It can be easier to be readily appreciated by one skilled in the art with feature, so as to make protection domain of the present utility model apparent clear and definite
Define.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5,
A kind of conveying arrangement of Iron Mould Coated Sand production line, including annular conveyor line 1, first straight line pipeline 3, second straight line
The straight-line conveying line 5 of pipeline 4 and the 3rd；
The first straight line pipeline 3 is in the outside of the annular conveyor line 1, the first straight line pipeline 3 and described
Second straight line pipeline 4 is parallel, and the 3rd straight-line conveying line 5 is respectively perpendicular to the first straight line pipeline 3 and described
Two straight-line conveying lines 4.
The annular conveyor line is described to pour into a mould section, nowel section and mould assembling provided with cast section, nowel section and mould assembling section is included
Section is connected by annular conveyor line 1, and the annular conveyor line 1 is coiled into football pitch shape, and the annular conveyor line 1 is provided with motion
Dolly 2；
The first straight line pipeline 3 passes through the provided with sand washing section and sand removal section, the sand washing section and sand removal section
One straight-line conveying line 3 is connected, and the first straight line pipeline 3 is parallel with the line part of the annular conveyor line 1；
The first straight line pipeline 3 is between the annular conveyor line 1 and second straight line pipeline 4；Described second is straight
Line pipeline 4 is provided with lower part section.
The sand removal section is connected with mould assembling section by the 3rd straight-line conveying line 5, and the 3rd straight-line conveying line 5 is paired
Set.
It is preferred that, there are three row trolleys 2 on the annular conveyor line 1, respectively arrange the trolley 2 and connect；
It is preferred that, trolley 2 has 15 sections described in each column, often saves and is hinged between the trolley 2, and often saves the fortune
The dynamic stitching portion of dolly 2 is jagged.
Operationally, it is necessary to and whole production cooperation operation.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11,
A kind of Iron Mould Coated Sand production line,
Between the nowel section and the sand washing section component 6, the sand removal section and the mould assembling section are transported provided with sandbox
Between transport component 6 provided with sandbox, sandbox transhipment component 6 is arranged in pairs；
The sand washing section is provided with shakeout 7 in pairs, and the shakeout 7 is located at the top of the first straight line pipeline 3；
The sand removal section is provided with blow mold device 8, and the blow mold device 8 is located at the top of the first straight line pipeline 3；
A moulding machine 9 is respectively provided with each 3rd straight-line conveying line 5.
It is preferred that, the sandbox transhipment component 6 includes switching mechanism 61, clamp system 62 and driving 63；
The switching mechanism 61 and the clamp system 62 coordinate the clamping and upset for realizing sandbox, the switching mechanism 61
It is lifted on the clamp system 62 in the driving 63；
The switching mechanism 61 includes driving gear 611, driven gear 612, output gear 613 and rotates plug 614, institute
State driven gear 612, output gear 613 and rotate plug 614 and form two biographies swing arms in the both sides of driving gear 611；
The driven gear 612 is located at the both sides of the driving gear 611 and coaxial；The driven gear 612 and described
It is slidably connected between driving gear 611 by spline pair, the driven gear 612 and the output gear 613 are engaged, described turn
Dynamic plug 614 is located at inner side and the synchronous axial system of the output gear 613；
The clamp system 62 is used to control the two biographies swing arm relative to the distance of the driving gear 611.
Clamp system 62 needs one cylinder of configuration to drive in the specific implementation.
It is preferred that, the clamp system 62 includes center tooth 621 and synchronizing bar 622, and the synchronizing bar 622 has two and flat
Row is arranged on the center tooth both sides, and described one end of synchronizing bar 622 is provided with tooth-strip part, the tooth-strip part and the center tooth 621
Coordinate, the other end of synchronizing bar 622 is fixedly connected on the transmission arm.
It is preferred that, the driving 63 includes horizontal retaining rail 631, vertical rotating shaft 632 and movable part 633, described vertical turn
Axle 632 is slided in the horizontal retaining rail 631, and the upper end of movable part 633 and the lower end of vertical rotating shaft 632 pass through spline
Connection, the vertical rotating shaft 632 is rotated by motor control, and the movable part 633 is controlled flexible by pull bar 6331.
Pull bar 6331 is driven by cylinder or hydraulic stem, and pull bar 6331 has a pair, and end is connected with a connecting plate
Connect, movable part 633 passes through connecting plate, and movable part 633 can be rotated in connecting plate, and on movable part 633 and connecting plate similarly hereinafter
Step motion.
It is preferred that, shakeout 7 described in each pair is configured with a transfer ear 71, and the transfer ear 71 is straight described first
Directly over line pipeline 3, the transfer ear 71 and the first straight line pipeline 3 are separately controlled, and the transfer ear 71 can
It is moved to immediately below one of them described described shakeout 7, screening component 72 is provided with immediately below another described shakeout 7,
The screening component 72 is used to separate sand and casting.
It is preferred that, the screening component 72 includes bushing 721 and scraper plate 722, and the bushing 721 connects the first straight line
Pipeline 3 and the second straight line pipeline 4, the scraper plate 722 is by cylinder control, and the scraper plate 722 can be in the bushing
Moved on 721.
It is preferred that, the sand removing method of the knockout section is；
Sandbox is put on the transfer ear 71 by S1, the sandbox transhipment component 6；
S2, the transfer ear 71 moves to a lower section of the shakeout 7, and the shakeout 7 is by the upper of the sandbox
Clamp is held and separates top box and nowel, and by top box knockout；
S3, the transfer ear 71 is returned to immediately below the sandbox transhipment component 6, under the sandbox transhipment component 6 is clamped
Case, the transfer ear 71 returns to the underface of top box, and top box is put on the transfer ear 71 by the shakeout 7, described
Nowel is overturn and is put on the first straight line pipeline 3 by sandbox transhipment component 6, and the first straight line pipeline 3 is by nowel
The underface of another shakeout 7 is transported to, it is defeated that the shakeout 7 will put it to the first straight line after nowel knockout
In line sending 3, now the casting is fallen on the bushing 721；
The top box is transported to the sandbox and transported immediately below component 6 by S4, transfer ear 71, and the sandbox transports component
6 are put into the top box on the first straight line pipeline 3；Meanwhile, the scraper plate 722 is straight by described in the casting scraper second
On line pipeline 4；
S5, knockout is completed.
A kind of production method of Iron Mould Coated Sand, it is specific as follows；
A, conveying arrangement：
A1, sets the annular conveyor line 1 of football pitch shape, three row trolleys 2 is set on the annular conveyor line 1,
Cast section is set in the line part of the annular conveyor line 1, nowel section is set in another line part of the annular conveyor line 1
With mould assembling section；
A2, first straight line pipeline 3 is set up in parallel at nowel section and the mould assembling section, defeated in the first straight line
Sand washing section and sand removal section are set up in line sending 3, while a second straight line pipeline 4 is set up in parallel at the sand washing section, it is described
Second straight line pipeline 4 is used to convey casting；
A3, sand removal section and mould assembling section are connected by the 3rd straight-line conveying line 5；
B, production control；
The sandbox of two kinds of different products is placed on the trolley 2 of different lines；Every kind of product is separately configured one
Group sandbox transhipment component 6, shakeout 7, blow mold device 8 and moulding machine 9；The sandbox transhipment component 6 is used for the different rails of sandbox
The transhipment in road and the folding case of sandbox；
B1, when sandbox reaches the nowel section, transports component 6 by the sandbox and sandbox is moved into the sand washing
Section；
B2, transports component 6 using the sandbox sandbox is unpacked and be split into two halves and overturn, with fall the sand machine by casting and
Sand departs from, and casting drops to the second straight line pipeline 4 and is sent to casting grinding area, while sand is transported into sand hopper hole；
Sandbox after B3, branch mailbox is transported to the sand removal section on the first straight line pipeline 3, uses the blow mold device
8 fall residual sand blast；
B4, the sandbox of branch mailbox is respectively enterd on two article of the 3rd straight-line conveying line 5, passes through two moulding of moulding machine 9 respectively；
B5, the sandbox transports component 6 by sandbox mould assembling, and the sandbox is transported described pour by the annular conveyor line 1
Section is noted, cast completes a circulation.
Claims (5)
1. a kind of conveying arrangement of Iron Mould Coated Sand production line, it is characterised in that：Conveyed including annular conveyor line (1), first straight line
Line (3), second straight line pipeline (4) and the 3rd straight-line conveying line (5)；
The first straight line pipeline (3) is in the outside of the annular conveyor line (1), the first straight line pipeline (3) and institute
State second straight line pipeline (4) parallel, the 3rd straight-line conveying line (5) is respectively perpendicular to the first straight line pipeline (3)
With the second straight line pipeline (4).
The annular conveyor line is logical provided with cast section, nowel section and mould assembling section, the cast section, nowel section and mould assembling section is included
Annular conveyor line (1) series connection is crossed, the annular conveyor line (1) is coiled into football pitch shape, and the annular conveyor line (1) is provided with fortune
Dynamic dolly (2)；
The first straight line pipeline (3) passes through first provided with sand washing section and sand removal section, the sand washing section and sand removal section
Straight-line conveying line (3) is connected, and the first straight line pipeline (3) is parallel with the line part of the annular conveyor line (1)；
The first straight line pipeline (3) is between the annular conveyor line (1) and second straight line pipeline (4)；Described second
Straight-line conveying line (4) is provided with lower part section；
The sand removal section is connected with mould assembling section by the 3rd straight-line conveying line (5), and the 3rd straight-line conveying line (5) is in pairs
Set.
2. a kind of conveying arrangement of Iron Mould Coated Sand production line according to claim 1, it is characterised in that：The annular conveying
There are at least two row trolleys (2) on line (1), respectively arrange the trolley (2) series connection.
3. a kind of conveying arrangement of Iron Mould Coated Sand production line according to claim 1 or 2, it is characterised in that：Described in each column
Trolley (2) at least two is saved, and is often saved and is hinged between the trolley (2), and often saves the trolley (2) stitching portion
It is jagged.
4. a kind of conveying arrangement of Iron Mould Coated Sand production line according to claim 3, it is characterised in that：The trolley
(2) there are three row.
5. a kind of conveying arrangement of Iron Mould Coated Sand production line according to claim 4, it is characterised in that：The trolley
(2) driven by servo sprocket wheel driving machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720132084.3U CN206483977U (en) | 2017-02-14 | 2017-02-14 | A kind of conveying arrangement of Iron Mould Coated Sand production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720132084.3U CN206483977U (en) | 2017-02-14 | 2017-02-14 | A kind of conveying arrangement of Iron Mould Coated Sand production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206483977U true CN206483977U (en) | 2017-09-12 |
Family
ID=59765411
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720132084.3U Expired - Fee Related CN206483977U (en) | 2017-02-14 | 2017-02-14 | A kind of conveying arrangement of Iron Mould Coated Sand production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206483977U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110686914A (en) * | 2019-10-16 | 2020-01-14 | 美利林科技有限公司 | Production facility self-checking device |
-
2017
- 2017-02-14 CN CN201720132084.3U patent/CN206483977U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110686914A (en) * | 2019-10-16 | 2020-01-14 | 美利林科技有限公司 | Production facility self-checking device |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170912 |