CN206412222U - A kind of six axle flying fork type matrix type coil winders with dispensing Li Xian tin sticky mechanism - Google Patents
A kind of six axle flying fork type matrix type coil winders with dispensing Li Xian tin sticky mechanism Download PDFInfo
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- CN206412222U CN206412222U CN201621281499.9U CN201621281499U CN206412222U CN 206412222 U CN206412222 U CN 206412222U CN 201621281499 U CN201621281499 U CN 201621281499U CN 206412222 U CN206412222 U CN 206412222U
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Abstract
The utility model discloses a kind of six axle flying fork type matrix type coil winders with dispensing Li Xian tin sticky mechanism, including changed for station six axis mechanisms, the coil rack transport mechanism for drive coil skeleton, the flying fork type winding mechanism for coiling, the gas shearing machine structure for trimming, the cutting agency for releasing coil, the dispensing Li Xian tin sticky mechanism post-processed for coil;The utility model can be automatically finished feeding, coiling, trimming, blanking and its post-processing operation of skeleton type coil, the characteristics of with high efficiency, rate of good quality rate.
Description
Technical field
The utility model is related to coil winding machine, and in particular to a kind of six axle flying fork type skeletons with dispensing Li Xian tin sticky mechanism
Type coil coil winding machine.
Background technology
At present, the forming method of coil is that coiling is formed with abutting a figure with the circle of the wires such as enamel-covered wire, cotton-covered wire one, coil
, it is necessary to which what is repeated removes from tool and coil is installed into another tool up, often during each station is changed
Tool conversion once, is likely to cause winding deformation, wire rod to come off and the harmful effect such as wire rod scratch, so as to reduce life
The yields of producing line circle, improves production cost;Some coils are provided with coil rack due to parameter request, in coil winding
Before, coil rack is first inserted on die head, is carrying out the coiling of coil, covering the process of coil, be largely by hand
Dynamic completion.
Utility model content
Compared with prior art, the utility model provides a kind of six axle flying fork type skeletons with dispensing Li Xian tin sticky mechanism
Type coil coil winding machine, can complete the coiling and post processing of skeleton type coil, with efficient, Gao Liang during a loading and unloading
The characteristics of product rate.
The utility model discloses a kind of six axle flying fork type matrix type coil winders with dispensing Li Xian tin sticky mechanism, bag
Include six axis mechanisms changed for station, the coil rack transport mechanism transmitted for coil rack, flying for coiling
V shape winding mechanism, the gas shearing machine structure for trimming, the cutting agency for releasing coil, the dispensing reason post-processed for coil
Line tin sticky mechanism;
Six axis mechanisms include six indexing rotary table modules, six groups of coil stuck-modules, six groups of gears for tightening coil lead
Piece module;Six indexing rotary table modules include index dial, the line in the index dial rotating shaft that rotating shaft vertical direction is arranged
Enclose rotating disk;
Coil stuck-module include root be arranged on the coil rotating disk on fixed main shaft, for finely tuning outside fixed main shaft
The regulation annulus of elongation, can along correspondence fixed main shaft in axial sliding sliding sleeve, for sliding sleeve reset sliding sleeve spring, be used for
The die head and the supporting release ring of the die head of coil sizing, it is close that the regulation annulus is arranged on the fixed main shaft
On the outer shroud of root, the fixed main shaft is being provided with baffle ring one, gear close to the regulation annulus and close to the position of end respectively
Ring two, the fixed main shaft is provided with a chute vertically between baffle ring one and baffle ring two, and the sliding sleeve inwall is slided provided with insertion
The latch one of groove, the sliding sleeve both ends of the spring in compressive state is withstood on the baffle ring two and the latch one respectively, sliding sleeve bullet
Sliding sleeve is pressed on the baffle ring one by spring close to fixed main shaft root end, is released ring one end and is fixed on the sliding sleeve away from turning
Disk one end, the other end is opens porose semiclosed face, and die head root is fixed on the fixed main shaft end tip, and end is from pushing away
The hole for going out the semiclosed face of ring is passed;
Catch module includes the catch stock that root is arranged on rotating disk, is fixed on the catch of the long boom end of catch, catch
Cable clamping interface is provided with away from the coil rotating disk side;
Angle is 60 ° between two adjacent groups coil stuck-module, and catch module is arranged on two adjacent groups coil stuck-module
Between, the angle between adjacent windings stuck-module is 30 °;The sub-degree angle of index dial is set to 60 °, and each coil is consolidated
Circulation conversion and the stop between direction one, direction two, direction three, direction four, direction five, direction six successively of cover half block, it is adjacent
Angle is 60 ° between two directions;
Coil rack transport mechanism is arranged therein on the outside of coil stuck-module, including feeding module, move material module,
Feeding module;
Feeding module includes being available for the vibrating disk for delivering coil rack and the straight guide rail that shakes being connected with vibrating disk outlet, vibration
Disk inwall has spiralling skeleton track, the inclination directly shaken between guide rail entrance and skeleton track export by tilting down
Track is connected, and coil rack is delivered to the straight guide rail that shakes by vibrating disk along the skeleton track and the inclined plane, is directly shaken and is led
Coil rack is delivered to outlet by rail;
Moving material module includes clamping device and translating device, and the clamping device includes being used to receive from the straight guide rail outlet that shakes
The splicing seat of the coil rack of output, be respectively arranged on splicing seat both sides to clamp two feed collets of coil rack, it is each for driving
Feed collet clamp and open pneumatic-finger, for judge coil rack whether splicing seat on fibre optical sensor and slide,
The splicing seat, pneumatic-finger and sensor are mounted on slide, and the slide is arranged on translating device, translating device driving institute
State slide to translate between guide rail outlet and feeding module in straight shake perpendicular to the straight guide rail that shakes, the feed collet away from feeding module is fixed with
One slide can block the backgauge piece of the straight guide rail outlet that shakes when being translated to feeding module, fibre optical sensor is arranged on splicing seat top
Side, when coil rack is fallen on splicing seat from the straight guide rail outlet that shakes, feed collet clamps the coil bone after the fibre optical sensor sensing
Frame, while translating device drives clamping device to be translated to feeding module;
The feeding module include can pick-up winding skeleton feeding tool, make feeding tool axially retreat flexible dress
Put, make the turning device that feeding tool is overturn, the skeleton ejecting device for releasing feeding module, controlled when splicing seat moves to feeding
When under tool, withdrawn after the coil rack that retractor device driving feeding tool advances on pickup feeding tool, turning device upset will
Feeding tool level is horizontal, and skeleton ejecting device is overall to the movement of corresponding coil stuck-module by feeding module, controls feeding
Tool is contacted with the die head of coil stuck-module;
Flying fork type winding mechanism is arranged on the outside of the one of coil stuck-module of six axis mechanisms, including coiling base, energy
The support frame module that is axially moved along correspondence coil stuck-module, the translation drive device for driving support frame as described above block motion,
The flying trident rotary axis module that can be rotated around main shaft module axis, the device of rotation driving for driving the flying trident rotary axis module rotation, edge
The main shaft mould emptier of the coil stuck-module axial movement, the demoulding drive device of driving mould emptier motion;
Coiling base bottom is fixed on board;Support frame module is axial arranged along correspondence coil stuck-module including two
Slide rail, the sliding block one being slidably mounted on respectively on two slide rails, sliding block two and bobbin support, the slide rail is fixed on base
On, the bobbin support bottom surface is fixedly connected with the sliding block one, sliding block two;
Flying trident rotary axis module resets including the live spindle around correspondence coil stuck-module axis rotation, for live spindle
Main shaft spring, fixed with the collar bush of main shaft synchronous axial system, collar bush bearing, for the collar bush bearing bearing holder (housing, cover),
Flying trident for rotating coiling wire rod;The bearing holder (housing, cover) is through support frame as described above and is fixed on support frame as described above, collar bush axle
Hold outer shroud to be connected with bearing holder (housing, cover) inner ring surface, collar bush bearing inner ring is connected with collar bush outer ring surface;Live spindle is worn
Cross and be slidably mounted in the collar bush, live spindle is being fixed with screens away from the direction end of correspondence coil stuck-module
Nut, is being provided with top cover, the live spindle is provided with close to top cover one end close to correspondence coil stuck-module one end end
Back-up ring one and it is provided with chute vertically between back-up ring one and collar bush, the collar bush inner surface setting has latch to be stuck in institute
State in the chute of live spindle, the main shaft both ends of the spring is connected with the back-up ring one, the latch respectively, the flying trident
Bottom fixed cover in collar bush towards one end of correspondence coil stuck-module, the bifurcation ostium end of the flying trident towards top cover simultaneously
And two divergent ends are arranged in top cover both sides, one of divergent ends and are provided with sheave, the circular groove tangent line of the sheave
Direction and the live spindle axis are at grade;
The slide bar that main shaft striping module is arranged in parallel including U-shaped stripper, two with corresponding coil stuck-module, it is U-shaped de-
Two divergent ends of mould device be arranged on live spindle between the outer ring surface both sides of screens nut location, two divergent ends away from
From the external diameter more than the live spindle and less than the external diameter of the screens nut, the slide bar two ends are fixed on support frame, U
The basal sliding of type stripper is arranged on the slide bar;
Gas shearing machine structure is arranged on the outside of the direction of the one of catch module of six axis mechanisms, including gas cuts base, two gas
Dynamic scissors, the gas that can be moved along the catch module axis direction, which cut support frame, driving gas and cuts support frame and move gas, cuts driving dress
Put, gas, which cuts support frame and is slidably mounted on gas, to be cut on base, and two pneumatic scissors are fixed on the gas and cut on support frame, and two pneumatic
The work head of scissors is located at the catch module both sides respectively;
Cutting agency is arranged in the lower section of the one of coil stuck-module of six axis mechanisms, including bifurcated mouthful direction correspondence line
Enclose the vertically movable screens drive device of U-shaped card position device, driving U-shaped card position device and driving U-shaped card position device of stuck-module along
The release drive device that correspondence coil stuck-module is axially moved;Convex shoulder is provided with the sliding sleeve outer shroud of the coil stuck-module
First, convex shoulder two, the distance between two bifurcateds mouthful of U-shaped card position device are more than the external diameter of the sliding sleeve non-convex shoulders, small
External diameter in convex shoulder position, when screens drive module driving U-shaped card position device is moved up, two points of U-shaped card position device
Prong is between convex shoulder one, convex shoulder two;
Dispensing Li Xian tin sticky mechanism is arranged on the outside of the corresponding coil stuck-module of cutting agency, including perpendicular arrangement
Four axle modules, dispensing module, reason wire module, tin sticky module, reason line cutting module;
Four axle modules include the post processing index dial that sub-degree angle is 90 °, are connected four indexing rotary tables, four with index dial rotating shaft
The post processing coil stuck-module of group and the coil stuck-module same configuration of six axis mechanisms, index dial is vertically installed at board
On, rotor shaft direction is vertical with corresponding coil stuck-module rotating shaft, and the root of post processing coil stuck-module is arranged on four indexing
On rotating disk, 90 ° are differed between four groups of post processing coil modules;
Dispensing module arrangement towards coil stuck-module post processing coil module post processing die head above, including
The dispensing drive device of vertical direction arrangement, point packing element, dispensing drive device can drive a packing element vertical direction motion;
Reason wire module is arranged in above the post processing coil stuck-module of top, including reason line translation driving device, reason line
Rotating driving device, the plectrum one for managing line, plectrum two, reason line translation driving device can drive plectrum one, plectrum two along
The axis direction motion of correspondence coil fixed main shaft, reason line rotating driving device can drive plectrum one, plectrum two around respective axle
Line is while non-rotating Vortex;Plectrum one, plectrum two are with the corresponding post processing die head for post-processing coil stuck-module same
On horizontal plane, plectrum one during rotary motion, the end of plectrum two can open or contact between closure, two ends it is maximum open away from
From for the coil outer diameter;During translational motion, the start of a run and terminal of plectrum end handle die head two in the rear respectively
Side;
Tin sticky module arrangement is in the side away from the post processing coil module for answering coil stuck-module, including arranges vertically
Tin sticky drive device, tin sticky material platform, the driving tin sticky material platform vertical direction motion of tin sticky drive device, corresponding post processing die head
On coil line tail can be contacted with the tin in tin sticky material platform;
Manage on line cutting module coil stuck-module direction arranged below, including blanking U-shaped card position device, blanking screens
Device, blanking ejecting device, blanking U-shaped card position device is as the device structure of U-shaped card position, and blanking screens drive device can drive blanking
U-shaped card position device post-processes the post processing sleeve movement of coil stuck-module along correspondence, and blanking ejecting device can drive post processing
Sliding sleeve axial downward movement.
It is preferred that, coil rack transport mechanism is arranged in the outside of first directional coils stuck-module, flying fork type coiling
On the outside of second directional coils stuck-module of arrangement of mechanism, gas shearing machine structure is arranged in four direction and the 5th directional coils are consolidated
On the outside of the catch module for determining intermodule, cutting agency is arranged in the lower section of six direction coil stuck-module, and dispensing reason line is stained with
Tin arrangement of mechanism is in the outside of six direction coil stuck-module.
It is preferred that, live spindle axis, the flying trident axis, correspondence coil stuck-module axis three are conllinear.
It is preferred that, the axis collinear of axis and the coil stuck-module after the feeding tool upset.
It is preferred that, the bore dia released on ring is bigger than die head outer end diameter 0.1~0.5 millimeter;Outside feeding tool end
The diameter of ring is identical with die head end diameter.
It is preferred that, the catch deviates from rotating disk side, is provided with cable clamping interface, cable clamping interface is with coil stuck-module axis same
On one horizontal plane.
It is preferred that, translation drive arrangement is axial below bobbin support, including along the coil stuck-module
Arrange screw mandrel, the screw mandrel contiguous block, first of the first servomotor, shaft coupling, axis and the first servomotor rotation conllinear
Servomotor body is fixed on base, and the one end of shaft coupling two ends respectively with the first servomotor rotating shaft and screw mandrel is connected, silk
The other end of bar is fixed on the base side relative with the first servomotor, and screw mandrel contiguous block ring set is on the screw mandrel, silk
The upper surface of bar contiguous block is fixedly connected with the bobbin support;
Rotating driving device include with along the second axial arranged servomotor of corresponding coil stent, dynamic for transmitting
Main pulley, belt, the secondary belt pulley of power, the second servomotor body are fixed on support frame, and main pulley is fixed on
In the rotating shaft of second servomotor, secondary belt pulley is installed on fixed live spindle outer ring surface, and belt sleeve is in main pulley and secondary skin
On the tooth of belt wheel outline;
Be stripped drive device include along correspondence coil stuck-module axis arrangement demoulding cylinder, the demoulding cylinder be fixed on around
On line support frame, U-shaped card position device bottom and the piston rod of the demoulding cylinder are connected;
Screens drive device includes, along the screens cylinder, screens cylinder contiguous block arranged vertically, releasing drive module bag
Include and release base, consolidate through the release base two opposite sides plate and the optical axis in the sidewall of being slidably installed, along correspondence coil
The axial arranged release cylinder of cover half block, release cylinder connecting plate, the release base are fixed on board, the optical axis two ends
It is connected respectively with the release cylinder connecting plate, screens cylinder contiguous block, the screens cylinder body and U-shaped card position
Device is connected, and the piston rod of the screens cylinder is connected with the screens cylinder contiguous block, and the release cylinder body is pushed away with described
Go out the connection of cylinder connecting plate, the piston rod for releasing cylinder is connected with the base, the release cylinder connecting plate is also
Provided with the limited screw along the release cylinder direction;
Translating device include bearing, the slide bar and flat-removing air cyclinder of the level being installed in bearing, the slide bar perpendicular to
It is straight shake guide rail and be arranged in it is straight shake between guide rail outlet and material fetching mechanism, the slide is installed on slide bar, the flat-removing air cyclinder
Drive end is connected to drive slide to translate along slide bar with slide;
Retractor device include feeding slide, through feeding slide feeding slide bar, be installed on the feeding of feeding slide bar upper end
Cylinder, feeding tool is installed on feeding slide bar lower end, and the drive end of the feeding cylinder is fixed on feeding slide;
Turning device includes feeding bearing, trip shaft, tumble cylinder, and the trip shaft is rotatably installed on feeding branch
Seat, feeding slide is installed on trip shaft one end and trip shaft is articulated in feeding bearing at the top of feeding tool, tumble cylinder,
Its drive shaft is provided with the driving column parallel to trip shaft perpendicular to the trip shaft and both flexible connections, the driveshaft end,
The trip shaft is radially outward from a retainer being slidably connected with the driving column;
Two slide bars, the skeleton that skeleton ejecting device includes along correspondence coil stuck-module axis direction arrangement release gas
Cylinder, feeding bearing sliding is arranged on polished rod, and skeleton releases cylinder driving feeding support motion;
Dispensing drive device includes point glue cylinder, two vertical arrangement slide bars, the glue tube bases, two cunnings that vertical direction is arranged
Bar is parallel to each other, and one end is fixed on base, and the other end is integrally connected by connection sheet, and glue tube base is slidably mounted on two slide bars
On, point glue cylinder body is fixed on glue tube base, and movable end is connected with the connection sheet, and point packing element is fixed on glue tube base;
Managing line translation driving device includes reason line driven in translation cylinder and translation plates, and reason line driven in translation cylinder body is fixed
On post processing base, movable end is connected with translation plates;
Reason line rotating driving device includes:Rack, rack drives cylinder, two gears, rack drives cylinder body are fixed
In translation plates, movable end is connected with rack, and rack is slidably mounted on described along correspondence coil fixing axle module axis direction
In translation plates, two rotary gear shafts are fixedly mounted in the translation plates and are located at rack two respectively with tooth side, two teeth
Take turns and be integrally connected respectively by two reason line pieces below the connector and translation plates through translation plates;
Tin sticky drive device includes tin sticky cylinder, tin sticky seat, two slide bars, and two litter are arranged in parallel vertically, and one end is solid
It is scheduled on post processing base, the other end is connected by connection sheet, the cylinder body is fixed on post processing base, activity
End is connected with tin sticky seat, and tin sticky seat is movably arranged on the slide bar;
Reason line positioner and ejecting device include:Screens cylinder, release cylinder, slide rail, sliding block, slide rail are vertically installed at
Post-process on base, sliding block is slidably mounted on the slide rail, and screens cylinder body is fixed on sliding block, movable end and U-shaped card
Position device connection, releases cylinder body and is fixed on post processing base, movable end is connected with screens cylinder;
Managing line positioner includes reason line card position cylinder, reason line card position contiguous block;Managing line ejecting device includes reason line release
Cylinder, release slide rail, release sliding block, reason line are released cylinder body and are fixed on base, and piston rod connects with managing line card contiguous block
Connect;Release slide rail to be vertically installed on base, the position connection of reason line card is fast to be slidably mounted on release slide rail by releasing sliding block, reason
Line card position cylinder body is fixed on the contiguous block of resonable line card position, and piston rod is connected with blanking U-shaped card position device bottom.
It is preferred that, the wire rod of the flying fork type winding mechanism coiling is alcohol enamel-covered wire, and flying fork type winding mechanism also includes
Vial, the vial is arranged on the bobbin support of coiling module.
A kind of six axle flying fork type coil winding machines of belt coil skeleton transport mechanism disclosed in the utility model, can realize it is complete from
Dynamic is inserted in coil rack on die head, the coiling on coil rack, and control coil the end of a thread thread end length simultaneously can root
According to demand, the end of a thread, the adjustment in line tail side direction and tin sticky operation are carried out, above-mentioned behaviour can be completed in a die head conversion
Make, the characteristics of with high efficiency, rate of good quality rate.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art
Or the accompanying drawing used required in description of the prior art is briefly described, it should be apparent that, drawings in the following description are only
It is some embodiments of the present utility model, for those of ordinary skill in the art, is not paying the premise of creative work
Under, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is the six axle flying fork type matrix type voice coil winding machines with dispensing wire-packing mechanism in the utility model embodiment
Top view.
Fig. 2 is the graphics of six axis mechanisms in the utility model embodiment.
Fig. 3 is the profile of the coil stuck-module in the utility model embodiment.
Fig. 4 is the graphics of the catch module in the utility model embodiment.
Fig. 5 is the graphics of the coil rack transport mechanism in the utility model embodiment.
Fig. 6 is the shifting material module schematic three dimensional views in the utility model embodiment.
Fig. 7 is the feeding module schematic three dimensional views in the utility model embodiment.
Fig. 8 is the graphics of the winding mechanism in the utility model embodiment.
Fig. 9 is the graphics of the base in the utility model embodiment.
Figure 10 is the graphics of support frame module in the utility model embodiment and base.
Figure 11 is that the support frame module in the utility model embodiment removes the graphics after supporting plate.
Figure 12 is the graphics of the flying trident main shaft module in the utility model embodiment.
Figure 13 is the profile of the flying trident main shaft flying trident main shaft in the utility model embodiment.
Figure 14 is the graphics of the striping module in the utility model embodiment
Figure 15 is the graphics of the thread cutting mechanism in the utility model embodiment.
Figure 16 is the graphics of the ejecting mechanism in the utility model embodiment.
Figure 17 is the graphics of the dispensing Li Xian tin sticky mechanism in the utility model embodiment.
Figure 18 is the graphics of four axle modules in the utility model embodiment.
Figure 19 is the graphics of the dispensing module in the utility model embodiment.
Figure 20 is the graphics for managing wire module in the utility model embodiment.
Figure 21 is the top view for managing wire module in the utility model embodiment.
Figure 22 is the graphics of the tin sticky module in the utility model embodiment.
Figure 23 is the graphics of the screens ejecting device in the utility model embodiment.
Figure 24 is the coil winding machine workflow schematic diagram one in the utility model embodiment.
Figure 25 is the coil winding machine workflow schematic diagram two in the utility model embodiment.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The all other embodiment obtained, belongs to the scope of the utility model protection.
As shown in Fig. 1 and Figure 25, a kind of six axle flying fork type coil winding machines with dispensing Li Xian tin sticky mechanism, including for station
Six axis mechanisms (1001) of conversion, the coil transport mechanism (1007) for transmitting coil rack, the coiling for coiling
Mechanism (1002), the gas shearing machine structure (1003) for trimming, the cutting agency (1004) for releasing coil, for after coil locate
The dispensing Li Xian tin sticky mechanism (1008) of reason;Six axis mechanisms are arranged in the centre of board (1000), coil rack transport mechanism
(1007) it is arranged on the direction one of six axis mechanisms, winding mechanism (1002) is arranged on the direction two of six axis mechanisms, gas shearing machine
Structure (1006) is arranged on the outside of the catch module between six axis mechanism directions four and direction five, and cutting agency arranges (1004) six
Below the coil stuck-module in axis mechanism direction five.
As shown in Fig. 2 six axis mechanisms include six indexing rotary table modules, six groups of coil stuck-modules, six groups draw for coil
The catch module that line is tightened, the cutting module for releasing coil;
The sub-degree angle that six indexing rotary table modules include rotating shaft vertical direction arrangement is 60 ° of index dial (101), is arranged on
Coil rotating disk (102) in index dial rotating shaft, in order that processing is simpler, is divided into catch rotating disk by coil rotating disk (102)
(104) processed respectively with fixing axle rotating disk (103), be further provided with bottom (107), upper lid (106), rotating disk bolt (105), bottom
Lid (107) is fixed on the upper surface of index dial (101), and upper lid (106) is close to catch rotating disk (104) upper surface, rotating disk bolt
(105) through upper lid (106), it is connected by screw thread with lower cover (107), catch rotating disk (104) and fixing axle rotating disk (103) is locked
Tightly between Shang Gai (106) and lower cover (107);
As shown in figure 3, coil stuck-module, which includes root, is horizontally arranged at fixed main shaft (108) on rotating disk, for micro-
Adjust the sliding sleeve (113) on fixed main shaft of regulation annulus (109), ring set of fixed main shaft extension, resetted for sliding sleeve
Spring (111), the die head (115) positioned for coil and the supporting release ring (114) of die head, regulation annulus (109) lead to
Cross screw thread to tighten in fixed main shaft on the outer shroud of root, in order to reach preferably regulation and fixed effect, this sets two
The individual regulation annulus (109), fixed main shaft is being provided with baffle ring one close to regulation annulus and close to the position of end respectively
(110), baffle ring two (112), is machined with one-level step and replaces baffle ring one (110), reach to simplify outside installation steps, fixing axle
To spacing purpose, fixed main shaft (108) is provided with a chute, sliding sleeve vertically between baffle ring one (110) and baffle ring two (112)
Latch (116) of the wall provided with insertion chute, spring (111) two ends in compressive state withstand on baffle ring two (112) and inserted respectively
Sell on (116), sliding sleeve is pressed on baffle ring one, because latch easily weares and teares, for the convenience of replacing, in sliding sleeve (113)
Inwall mill out one-level step be used for spring (111) it is spacing, original design spring top can in the spring practical operation that latch (116) is held
To be embodied as withstanding on described in sliding sleeve inwall on step, die head (115) is fixed by screws in fixed main shaft (108) end end
End, release ring (115) ring set in die head (115) outside, and be fixed by screws in sliding sleeve (113) towards fixing axle (108) hold
On the outer ring surface of portion one end.
As shown in figure 4, catch module include root be arranged on rotating disk on catch stock (119), be fixed on catch stock
The catch (120) of end;
As shown in figure 5, coil rack (750) transport mechanism includes feed mechanism, Material moving device (703), material fetching mechanism;Institute
Feed mechanism is stated including being available for delivering the vibrating disk (700) of coil rack (750) and directly being shaken with what vibrating disk (700) outlet was connected
Guide rail (702), vibrating disk (700) inwall is provided with spiralling skeleton (750) track (701), and directly shake guide rail (702) entrance
It is connected between vibrating disk (700) track export by the inclined plane (703) tilted down, vibrating disk (700) is by coil bone
Frame (750) is delivered to the straight guide rail (702) that shakes, and coil rack (750) is delivered to outlet by the guide rail (702) that directly shakes.
As shown in fig. 6, the Material moving device (703) includes clamping device and translating device, translating device includes bearing
(714) slide bar (715) and flat-removing air cyclinder (716) for the level, being installed in bearing (714), the slide bar (715) perpendicular to
It is straight shake guide rail (702) and be arranged in it is straight shake between guide rail (702) outlet and material fetching mechanism, the slide (711) is installed on slide bar
(715), the drive end of the flat-removing air cyclinder (716) is connected with slide (711) to drive slide (711) to be translated along slide bar (715),
In order to limit the stroke of slide (711), also turn limited location at litter (715) two ends and the top of bearing (714) link position peace
Knob (716) and limited screw (717), when bearing (714) is slided, can withstand bearing.
The clamping device includes the splicing for being used to receive the coil rack (750) from straight guide rail (702) outlet output of shaking
Seat (708), be respectively arranged on splicing seat (708) both sides to clamp two feed collets (709) of coil rack (750), it is each for driving
Feed collet (709) clamp and open pneumatic-finger (710), for judge coil rack (750) whether splicing seat (708) on
Fibre optical sensor (712) and slide (711), the splicing seat (708), pneumatic-finger (710) and sensor (712) are respectively mounted
In slide (711), the slide (711) is arranged on translating device, and translating device drives the slide (711) to be led perpendicular to straight shake
Rail (702) is translated in straight shake between guide rail (702) outlet and material fetching mechanism, and the feed collet (710) away from material fetching mechanism is fixed with one
Slide (711) can block the backgauge piece (713) of straight guide rail (702) outlet that shakes when being translated to material fetching mechanism, when coil rack (750)
Fallen on from straight guide rail (702) outlet that shakes on splicing seat (708), feed collet (709) clamps the coil rack after sensor (712) sensing
(750), while translating device driving clamping device is translated to material fetching mechanism.
As shown in Fig. 5~Fig. 7, the material fetching mechanism include can pick-up winding skeleton (750) feeding tool (705), make
The retractor device (706) of feeding tool (705) axial direction advance and retreat, turning device (707), the skeleton for overturning feeding tool (705)
(750) ejecting device (732), wherein, retractor device includes feeding slide (720), the feeding slide bar through feeding slide (720)
(721) the feeding cylinder (722) of feeding slide bar (721) upper end, is installed on, feeding tool (705) is installed on feeding slide (720)
Lower end, the drive end of the feeding cylinder (722) is fixed on feeding slide (720), and feeding cylinder (722) can drive feeding to control
Has the direction motion of (705) along feeding slide bar (721).
Turning device includes feeding bearing (723), trip shaft (724), tumble cylinder (725), and the trip shaft (724) can
Feeding bearing (723) is rotatably mounted to, feeding slide (720) is installed on trip shaft (724) one end and trip shaft (724) is vertical
Feeding bearing (723) is fixed at the top of feeding tool (705), tumble cylinder (725), its drive shaft is perpendicular to the trip shaft
(724) and both are flexibly connected, specific connected mode is as follows:The driveshaft end is provided with the transmission parallel to trip shaft (724)
Post (726), the trip shaft (724) is radially outward from a retainer (727) being slidably connected with the driving column.So set
Put, the drive shaft of tumble cylinder (725) is elastic can to drive retainer (727) to slide, so as to drive trip shaft (724) to revolve
Turn.Feeding bearing (723) is additionally provided with gag lever post (728) to limit the position of retainer (727), it is ensured that feeding tool (705)
Overturn scope
Skeleton ejecting device (732) includes fixed on two slide bars (730), skeleton (750) release cylinder (729), board
There are two pieces of risers (731) perpendicular to correspondence coil stuck-module, slide bar (730) passes through the lower end of feeding bearing (723), two ends
In the portrait (731), skeleton (750) is released cylinder (729) body and is fixed on board, piston cylinder and the feeding
Bearing (723) is connected.
When splicing seat (708) is moved under feeding tool (705), retractor device driving feeding tool (705) is transported downwards
Dynamic, the coil rack (750) on pickup splicing seat (708) is withdrawn afterwards, and turning device upset feeding tool (705) arrives horizontal position
Put, then skeleton (750) ejecting device (732) driving feeding tool (705) is moved to correspondence coil stuck-module.
As shown in figure 8, winding mechanism includes coiling base, the support frame mould being axially moved along the coil stuck-module
Block, the translation drive module for driving support frame as described above block motion, the flying trident rotary axis module rotated around main shaft module axis, driving
Rotations drive module that the flying trident rotary axis module is rotated, along coil stuck-module axial movement main shaft mould emptier,
Drive the demoulding drive module of mould emptier motion;
As shown in figure 9, in order to which the machine-shaping of coiling base is more simple, coiling base can by following component combination into
Type, including coiling base body (200), motor support plate one (201), motor fixing frame one (202), slide rail catch one
(203), slide rail catch two (204), coiling base body (200) is fixed on board with modes such as screw, welding, motor support plate
One (201) screw locking is fixed on support plate in the top of the positive one sides of coiling base body (200) X, motor fixing frame one (202)
On one (201), slide rail catch one (203), slide rail catch two (204) are separately fixed at the positive one sides of coiling base body (200) X
The both sides of top.
As shown in Figure 10 and Figure 11, support frame module include two X to the slide rail one (207) of arrangement, slide rail two (210),
Sliding block and support frame on two slide rails (201) are slidably mounted on respectively;
If being integrally formed processing method process support frame using casting, CNC etc., cost can be very high, and therefore, support frame can
To be made up of following part, including bottom plate one (218), side plate one (219), electric machine support two (220), motor support plate two (221),
Side plate two (223), cover plate one (222), cylinder support plate one (224), side plate one (219) are fixed on the one of bottom plate one (218) X negative senses
Side, electric machine support two (220) is fixed in the positive one sides of the X of side plate one (219), and motor support plate two (221) fixes electric machine support
The positive one sides of the X of two (220), side plate two (223) is fixed on the positive side of Y-direction of bottom plate one (218), cylinder support plate one (224)
The X of side plate two (223) is fixed on to side, cover plate (222) is arranged in side plate one (219), side plate two (223), cylinder support plate one
(224) upper surface and screw locking is passed through;
Slide rail one (207), slide rail two (210) are separately fixed at coiling base upper surface both sides and gear is close in one end respectively
Piece one (203), catch two (204), it is more steady when for support movements, two sliding blocks are installed on every slide rail,
Sliding block one (205), sliding block two (206) are arranged on slide rail one (207), and sliding block three (212), sliding block four (214) are arranged on slide rail
On two (210), sliding block one (205), sliding block two (206), sliding block three (212), the upper surface of sliding block four (215) are in same water
Plane, the bottom plate (218) of support frame is arranged on sliding block one (205), sliding block two (206), sliding block three (212), sliding block four (215)
On;
Translation drive module is arranged in below support frame bottom plate (218), including the first servomotor (216) from X to arrangement,
Shaft coupling (217), the screw mandrel (208) of axis and the first servomotor (216) rotation conllinear, screw mandrel contiguous block (217), be
Processing and the convenience installed, the first servomotor (216) body are fixed on electric machine support one (202), shaft coupling (217)
In electric machine support one (202), the one end of two ends respectively with (216) rotating shaft of the first servomotor and screw mandrel (208) is connected,
The other end of screw mandrel (208) is fixed on coiling base (200) side relative with the first servomotor (216), screw mandrel connection
Block ring (209) is enclosed on the screw mandrel, and the upper surface of screw mandrel contiguous block (209) is fixedly connected with the bottom plate (218) of support frame;
On the positive sides of the Y of coiling base body (200), proximity switch one (211), proximity switch two (213), proximity switch are installed
Three (215), support frame, bottom plate one (218) is provided with corresponding sensing iron plate on the positive sides of Y, and sensing iron plate is in support frame
In moving process can with three described inductive switchings, so as to be supported the stroke limit of frame.
As shown in Figure 12 and Figure 13, flying trident rotary axis module include rotating shaft be X to live spindle (235), for rotating master
Main shaft spring (242) that axle resets, with the collar bush (241) of main shaft synchronous axial system, collar bush bearing (232), for collar bush
Bearing cylinder (233), the flying trident (231) for rotating coiling wire rod of bearing fixation;Axis X to bearing cylinder (233) wear
Cross side plate one (219) and by the convex shoulder set outside cylinder, be screwed in side plate one (219) X negative senses side, main shaft
Set bearing (232) outer shroud is connected with bearing cylinder (233) inwall, and collar bush bearing (232) inner ring and collar bush (241) are outside
Anchor ring is connected, and by calculating and examining, considers further that the factor of accessory size, collar bush bearing (232) quantity is set
It is set to four;Live spindle (235) passes through collar bush (241), and live spindle (235) is in the positive sides of described (219) X of side plate one
End is fixed with a nut (236), top cover (229) is provided with the side plate (219) X negative senses one end end, due to top cover (229)
Die head is operationally withstood, in order to reduce abrasion, top cover (229) is slidably mounted on rotation master by top cover bearing (243)
On axle (235), in working condition, top cover (229) presses die head, and the rotary motion of live spindle (235) is not transferred to
Top cover (229), so as to reduce abrasion;Live spindle (235) is being provided with back-up ring one (244) simultaneously close to top cover (229) one end
And it is provided with chute vertically between back-up ring one (244) and collar bush (241), collar bush (241) inner surface setting has slotting
Pin (238) be stuck in the chute of the main shaft, main shaft spring (242) two ends respectively with the back-up ring one (244), it is described insert
Pin (238) is connected, because latch (238) easily weares and teares, it is necessary to change frequently, in order to change the convenience of latch, in master
Axle sleeve (241) inwall processes a step, and former main shaft spring (242) can be fixed on described with one end that latch (238) is connected
On step, the bottom of flying trident (231) is screwed in the collar bush (2241) positioned at the side plate (219) X negative senses
On outer ring surface, flying trident (231) two divergent ends are towards X negative senses and are arranged on top cover (229) both sides, one of divergent ends
On be provided with sheave (230), the gyroaxis of the tangential direction of the sheave and the live spindle is at grade;
Rotation driving module includes second servomotors (225) of the X to arrangement, the main pulley for transmitting power
(226), belt (227), secondary belt pulley (228), the second servomotor (225) body are fixed on motor support plate two (221),
Main pulley (226) is fixed in the rotating shaft of the second servomotor (207), and secondary belt pulley (228) installs fixed rotation master
On axle (235) outer ring surface, belt (227) is enclosed on the tooth of main pulley (226) and secondary belt pulley (228) outline;
As shown in Fig. 8 and Figure 14, in order to preferably observe, Figure 13 is not drawn into cover plate, main shaft mould emptier include along X to
Optical axis one (252), optical axis two (254) of the U-shaped stripper (251), X of motion to arrangement, two points of U-shaped stripper (255)
Fork is arranged in the live spindle close to the position both sides of screens nut (256), and court is additionally provided with two divergent ends
To the screens wheel one (255) in live spindle direction, screens wheel two (256), the distance between two screens wheels are more than the rotation
The external diameter of main shaft and the external diameter for being less than the screens nut, during in order to move, U-shaped stripper (251) is more steady, sets up one
Individual fixed block (250), U-shaped stripper (251) is fixed on fixed block (250), and optical axis one (252), optical axis two (254) are through admittedly
Determine block (250) and two ends are separately fixed at residing side plate one (219), on cylinder support plate (224).
Being stripped drive module includes the demoulding cylinder (253) along X to arrangement, and demoulding cylinder (253) is fixed on cylinder support plate
(224) on, U-shaped card position device (251) bottom and the piston rod of the demoulding cylinder (253) are connected.
As shown in Figure 10, if the wire rod of flying fork type winding mechanism coiling is alcohol enamel-covered wire, flying fork type winding mechanism is also
Vial (257) is provided with, the vial (257) is arranged on the vial support plate (258) of coiling module, vial branch
Plate (258) is fixed on bottom plate;
As shown in figure 15, gas shearing machine structure including gas cut base (300), pneumatic scissors one (304), pneumatic scissors two (306),
The gas that can be moved along the catch module axis direction, which cuts support frame, driving gas and cuts support frame, moves trimming drive module, in order to
Process convenience, support frame as described above include support base (301), contiguous block one (302), pole one (303), pole two (308),
Contiguous block two (305), contiguous block three (307);Gas is cut base (300) and is fixed on board, optical axis three (310), optical axis four (311)
Base (300) is cut through gas, two ends are separately fixed on the biside plate of support base (301), and contiguous block one (302) is fixed on branch
On the top plate for supportting base (301), pole one (302), pole two (308) bottom are fixed in the hole of contiguous block one (302), and led to
Screw locking is crossed, top is respectively fixed with contiguous block two (305), contiguous block three (307), pneumatic scissors one (304), pneumatic scissors
Two (306) are separately fixed at contiguous block two (305), on contiguous block three (307), and the work head of two pneumatic scissors is located at institute respectively
Catch module both sides are stated, when catch rotates to the direction, trimming drive module drives support frame as described above towards catch module axle
To movement, pneumatic scissors start, and cut coil the end of a thread on the coil line tail and the 5th station on the 4th station;
Trimming drive module enclosed mass drives along the axial arranged trimming drive cylinder (309) of corresponding axis module, trimming
Cylinder (309) body is fixed on gas and cut on base (300), the piston rod and support base of the trimming drive cylinder (309)
(301) connect;
As shown in Fig. 1 and Figure 16, cutting module is arranged in the lower section of the fixation coiling module in direction six, including bifurcated mouthful court
U-shaped card position device (127), the screens drive module of driving U-shaped card position device vertical direction motion and the driving U-shaped card position of fixed main shaft
Exit drive module of the device along fixed axis module axial-movement, screens drive module is included along the screens gas arranged vertically
Cylinder (128), screens cylinder contiguous block (126), releasing drive module, base two is relative including release base (121), through releasing
Side plate and the optical axis (122) in the sidewall that is slidably installed, the release cylinder along corresponding fixed main shaft axis direction arrangement
(125) cylinder connecting plate (124), is released, base (121) is released and is fixed on board, because the shell of index dial (100) is also solid
It is scheduled on board, in order to save space and material, can will directly releases base (121) and be fixed on the shell of index dial (100),
Optical axis (122) two ends are connected with releasing cylinder connecting plate (126), screens cylinder contiguous block (124) respectively, in order to reduce light
Axle (122) resistance of motion and reduction are worn and torn, and optical axis (122) is connected by supporting sleeve (123) with releasing base (121), are blocked
Position cylinder (128) body is fixedly mounted on screens cylinder contiguous block (126) on the side for releasing base (121), screens gas
The piston rod of cylinder is connected with U-shaped card position device (126), and U-shaped card position two divergent ends of device pass vertically through screens cylinder contiguous block
(126), release cylinder body (125) with release cylinder connecting plate (124) be connected, release cylinder (125) piston rod with it is described
Release base (121) to be connected, release cylinder connecting plate (124) and be additionally provided with along the limited screw for releasing cylinder moving direction
(129), because limited screw (129) can be collided in motion process with releasing base (121) so that release base (121) mill
Damage, in order to which part exchanging is simpler, on base (121) face relative with limited screw (129) is released, backing plate is installed
(130)。
As shown in figure 17, dispensing Li Xian tin sticky mechanism includes four axle rotating modules (806) of perpendicular arrangement, point
Rubber moulding block (802), reason wire module (803), tin sticky module (804), reason line cutting module (805), blanking track (801);
As shown in figure 18, four axle rotating modules include the post processing index dial (810) and index dial that sub-degree angle is 90 °
Rotating shaft connects four indexing rotary tables (809), the post processing coil of four groups and the coil stuck-module same configuration of six axis mechanisms is fixed
Module (807), base (808) with the board, index dial (810) is vertically installed on board, rotor shaft direction with it is corresponding
The rotating shaft of coil stuck-module it is vertical, the root of post processing coil stuck-module (807) is arranged on four index dials, is located after four groups
90 ° of difference between coil module is managed, for the ease of description, the four direction of rotating disk is set to direction seven, direction eight, direction
9th, direction ten;
As shown in figure 19, dispensing module arrangement is including vertical above the die head of the post processing coil module in direction seven
The point glue cylinder (823) of direction arrangement, point packing element (825), two slide bars (821), contiguous block one (820), contiguous blocks two
(824), glue tube base (822), contiguous block one (820) is fixed on base, and two slide bar (821) one end are fixed on contiguous block one
(820) on, the other end passes through glue tube base (822) and end is fixed as one by contiguous block two (824), point glue cylinder (823)
Body is fixed on glue tube base (822), and piston rod is connected with contiguous block two (824), and point packing element is fixed on glue tube base vertically
On, during cylinder operation, drive point packing element down to move, root of the dispensing position in a sideline of coil.
As shown in figure 20, above the post processing coil stuck-module of reason wire module arranged direction eight, including reason line translation gas
Cylinder (826), slide rail one (829), reason line rotary cylinder (835), translation plates (828), slide rail two (830), rack (831), two
Gear (833), plectrum one (834), plectrum two (832), flat-removing air cyclinder (826) body are fixed on base, piston rod and translation
Plate (828) is connected, and translation plates (828) are slidably mounted on the slide rail one (829) being fixed on base, and rotary cylinder (835) is solid
On the body for being scheduled on translation plates (828), piston rod is connected with rack (831), and rack (831), which is slidably mounted on, is fixed on translation plates
(828) on the slide rail two (830) on, two gear (833) rotating shafts are all fixed in translation plates (828), and are separately positioned on
On (831) two tooth sides of rack, plectrum one (834) and plectrum two (832) are arranged on the lower section of translation plates (828), by through
The screw of translation plates (828) is connected with two gears (833);
As shown in figure 21, the course of work of plectrum one (834) and plectrum two (832):Position one, two are under original state
Plectrum end is closed together, and the line tail of coil one end is located at plectrum side;As shown such as position, rotation driving cylinder starts,
Rack translation carry moving gear is driven to rotate, plectrum one, plectrum two are opened, plectrum drives the line tail to change direction after opening;Such as
Shown in position three, translation drive cylinder starts, plectrum integral translation, and the swing line tail direction is consistent with the end of a thread direction, line tail
Root speckle with glue, the line tail after bending be able to will not be recovered with fixed-direction.
As shown in figure 22, tin sticky mechanism is arranged in the reason line coil stuck-module side in direction nine, including tin sticky driving gas
Cylinder (836), two slide bars (837), contiguous block (838), tin sticky seats (839), two slide bar (837) parallel vertical arrangements, one end
It is fixed on base, the other end is fixed as one by connection sheet (838), tin sticky seat (839) is slidably mounted on slide bar (837),
Tin sticky cylinder (836) body is fixed on base, and piston rod is connected with tin sticky seat (839).
As shown in figure 23, post processing blanking device includes post processing U-shaped card position device (841), releases cylinder (840), connection
Block (842), screens cylinder (843), slide rail (845), sliding block (844), sliding block (844) are fixedly mounted on base, slide rail (845)
It is slidably mounted on sliding block (844), contiguous block (842) is arranged on slide rail (845) one end, post processing U-shaped card position device bottom and card
Position cylinder (843) body is connected, and piston cylinder and the contiguous block (842) of screens cylinder (843) are connected, and releases cylinder
(840) body is fixed on base, and piston rod is connected with contiguous block (842);
As shown in Fig. 1~Figure 25, the operational process of the six axles flying fork type coil winding machine is as follows:Coil rack (750) is along shaking
Skeleton track (701), inclined plane (703), the guide rail (702) that directly shakes of Moving plate (700) are transported on splicing seat (708), sensing
Having coil rack (750) on device (712) sensing splicing seat (708), splicing seat (708) is moved to feeding tool by translating device afterwards
(705) under, while backgauge piece (713) blocks the outlet of straight guide rail (702) that shake;Then retractor device drives feeding tool (705)
Stretch out, the coil rack (750) on feeding tool (705) pickup splicing seat (708);Then feeding tool (705) pick-up winding
Skeleton is lifted after (750), is moved back to splicing seat (708) directly after no coil rack on sensor (712) sensing splicing seat (708)
The guide rail (702) that shakes is exported;Then, turning device driving retractor device upset, feeding tool (705) is in horizontal attitude, skeleton
(750) ejecting device driving feeding tool (705) is moved to coil stuck-module, and coil rack (750) is enclosed on die head (115)
On.
Coil stuck-module initial position direction one positioned at direction one, on the station in direction one, die head
(115) skeleton (750) of coil rack transport mechanism release is have received, index dial (101) driving rotating disk counterclockwise turns
60 ° are moved, now coil stuck-module direction two
Under original state, die head (259) is not contacted with top cover (229), and wire rod (260) initially passes through vial (257), connects
The groove through on mainshaft nut (236) and live spindle (235), outer shroud is passed from flying trident (231) bottom, is stuck in sheave
(230) on, when coil stuck-module turns to direction two, the first servomotor first starts, and drives all on support frame
The coiling motion of main shaft in module direction one, at this moment, die head (259) are contacted with top cover (229), the compression of main shaft spring stress, mould
Tool head (259), top cover (229) are close together, and move to and are postponed outside corresponding, and the second servomotor starts, driving flying trident (231)
Rotate, the coiling on die head (259), after the completion of coiling, demoulding cylinder starts, and master is blocked by U-shaped stripper (251)
Axle nut (236), die head (259) is separated with top cover (229), 60 ° of now six axis mechanism inverse times rotation, coil stuck-module court
To direction three, stop is processed, six axis mechanisms, 60 ° of rotate counterclockwise of continuation, coil stuck-module direction three or four, and gas is cut
The pneumatic scissors one (304) of mechanism are cut drive module driving by gas, toward catch (121) direction between direction three and direction four
Translation, then pneumatic scissors one (304) start, cut pneumatic scissors after the end of a thread and close, gas, which is cut drive module driving gas and cut, to be exited
Station, six axis mechanisms rotate counterclockwise 60 °, and first coil comes direction four, the pneumatic scissors two (308) of gas shearing machine structure by
Gas cuts drive module driving, and toward the catch direction translation between direction three and direction four, line tail is cut in then pneumatic scissors startup
Pneumatic scissors are closed afterwards, and then six axis mechanisms continue to rotate counterclockwise 60 °, and first coil comes direction six, and ejecting mechanism is first
First U-shaped card position device (127) is released toward fixed axle module direction, U-shaped card position (127) two divergent ends of device are stuck in the convex shoulder of sliding sleeve
Between one (117), convex shoulder two (118), then ejecting mechanism releases U-shaped card position device (127) toward the direction away from rotating disk, sliding sleeve
Drive and release ring by the coil fixed on die head release to post processing reason line die head, then ejecting mechanism resets;
As shown in figure 24, coil has been fallen on post processing die head after releasing, and packing element is driven to be moved down, and syringe needle is fallen on
Coil line root of the tail portion's dispensing, then dispensing module resets, four index dials rotate counterclockwise 90 °, and coil comes reason wire module, manage line
Module is handled two line tails of coil, is folded into the same direction of coil, and then four indexing rotary tables continue to turn counterclockwise
Dynamic 90 °, coil goes to tin sticky mechanism, and tin sticky seat lifting, coil line tail is fallen on tin, speckles with scolding tin, four indexing rotary tables continue inverse
Hour hands rotate 90 °, and screens drive device first drives post processing U-shaped card position device to be stuck in convex shoulder position, and then ejecting device driving is U-shaped
Screens device drives sliding sleeve to release coil, and coil is slided from track.
A kind of six axle flying fork type skeletons with dispensing Li Xian tin sticky mechanism provided above the utility model embodiment
Type coil coil winding machine is described in detail, and specific case used herein is entered to principle of the present utility model and embodiment
Elaboration is gone, the explanation of above example is only intended to help and understands method of the present utility model and its core concept;Meanwhile, it is right
In those of ordinary skill in the art, according to thought of the present utility model, have in specific embodiments and applications
Change part, in summary, this specification content should not be construed as to limitation of the present utility model.
Claims (8)
1. a kind of six axle flying fork type matrix type coil winders with dispensing Li Xian tin sticky mechanism, it is characterised in that:Including for
Station conversion six axis mechanisms, for coil rack transmit coil rack transport mechanism, for coiling flying fork type around
Line mechanism, the gas shearing machine structure for trimming, the cutting agency for releasing coil, the dispensing reason line tin sticky post-processed for coil
Mechanism;
Six axis mechanisms include six indexing rotary table modules, six groups of coil stuck-modules, six groups of catch moulds for tightening coil lead
Block;
Six indexing rotary table modules include index dial, the coil turn in the index dial rotating shaft that rotating shaft vertical direction is arranged
Disk;
Coil stuck-module include root be arranged on the coil rotating disk on fixed main shaft, for finely tune outside fixed main shaft extend
Degree regulation annulus, can along correspondence fixed main shaft in axial sliding sliding sleeve, for sliding sleeve reset sliding sleeve spring, for coil
The die head of sizing and the supporting release ring of the die head, the regulation annulus are arranged on the fixed main shaft close to root
Outer shroud on, the fixed main shaft respectively close to it is described regulation annulus and close to end position be provided with baffle ring one, baffle ring two,
The fixed main shaft is provided with a chute vertically between baffle ring one and baffle ring two, and the sliding sleeve inwall is inserted provided with insertion chute
Pin one, the sliding sleeve both ends of the spring in compressive state is withstood on the baffle ring two and the latch one respectively, and sliding sleeve spring will be sliding
Set is pressed on the baffle ring one close to fixed main shaft root end, is released ring one end and is fixed on the sliding sleeve away from rotating disk one
End, the other end is opens porose semiclosed face, and die head root is fixed on the fixed main shaft end tip, and end is from releasing ring
The hole in semiclosed face is passed;
Catch module includes the catch stock that root is arranged on rotating disk, is fixed on the catch of the long boom end of catch, and catch deviates from
The coil rotating disk side is provided with cable clamping interface;
Angle is 60 ° between two adjacent groups coil stuck-module, and catch module is arranged between two adjacent groups coil stuck-module,
Angle between adjacent windings stuck-module is 30 °;
The sub-degree angle of index dial is set to 60 °, and each coil stuck-module is successively in direction one, direction two, direction three, side
Angle is 60 ° between circulation conversion and stop, adjacent two direction between Xiang Si, direction five, direction six;
Coil rack transport mechanism is arranged therein on the outside of a coil stuck-module, including feeding module, shifting material module, feeding
Module;
Feeding module includes being available in the vibrating disk for delivering coil rack and the straight guide rail that shakes being connected with vibrating disk outlet, vibrating disk
Wall has spiralling skeleton track, the inclined plane directly shaken between guide rail entrance and skeleton track export by tilting down
Coil rack is delivered to the straight guide rail that shakes by connection, vibrating disk along the skeleton track and the inclined plane, and the guide rail that directly shakes will
Coil rack is delivered to outlet;
Moving material module includes clamping device and translating device, and the clamping device includes being used to receive from straight guide rail outlet output of shaking
Coil rack splicing seat, be respectively arranged on splicing seat both sides to clamp two feed collets of coil rack, for driving each feed collet
Clamping and open pneumatic-finger, for judge coil rack whether splicing seat on fibre optical sensor and slide, it is described
Splicing seat, pneumatic-finger and sensor are mounted on slide, and the slide is arranged on translating device, and translating device drives the cunning
Seat is translated perpendicular to the straight guide rail that shakes in straight shake between guide rail outlet and feeding module, and the feed collet away from feeding module is fixed with a cunning
Seat can block the backgauge piece of the straight guide rail outlet that shakes when being translated to feeding module, fibre optical sensor is other installed in splicing seat top, when
Coil rack is fallen on splicing seat from the straight guide rail outlet that shakes, and feed collet clamps the coil rack after the fibre optical sensor sensing, together
When translating device drive clamping device to feeding module translate;
The feeding module include can pick-up winding skeleton feeding tool, make feeding tool axially retreat retractor device, make
The turning device of feeding tool upset, the skeleton ejecting device for integrally releasing feeding module, are controlled when splicing seat moves to feeding
When under tool, withdrawn after the coil rack that retractor device driving feeding tool advances on pickup feeding tool, turning device upset will
Feeding tool level is horizontal, and skeleton ejecting device is overall to the movement of corresponding coil stuck-module by feeding module, controls feeding
Tool is contacted with the die head of coil stuck-module;
Flying fork type winding mechanism is arranged on the outside of the one of coil stuck-module of six axis mechanisms, including coiling base, can be along right
Answer support frame module that coil stuck-module is axially moved, drive support frame as described above block motion translation drive device, can be around
Device of rotation driving that flying trident rotary axis module that main shaft module axis is rotated, the driving flying trident rotary axis module are rotated, along described
The main shaft mould emptier of coil stuck-module axial movement, the demoulding drive device of driving mould emptier motion;
Coiling base bottom is fixed on board;
Support frame module include two along the axial arranged slide rail of correspondence coil stuck-module, be slidably mounted on two slide rails respectively
On sliding block one, sliding block two and bobbin support, the slide rail is fixed on base, the bobbin support bottom surface and the cunning
Block one, sliding block two are fixedly connected;
Flying trident rotary axis module includes the live spindle rotated around correspondence coil stuck-module axis, the master resetted for live spindle
Axle spring, the collar bush with main shaft synchronous axial system, collar bush bearing, for the collar bush bearing fix bearing holder (housing, cover), be used for
Rotate the flying trident of coiling wire rod;The bearing holder (housing, cover) is through support frame as described above and is fixed on support frame as described above, outside collar bush bearing
Ring is connected with bearing holder (housing, cover) inner ring surface, and collar bush bearing inner ring is connected with collar bush outer ring surface;Live spindle is through simultaneously
It is slidably mounted in the collar bush, live spindle is being fixed with screens spiral shell away from the direction end of correspondence coil stuck-module
Mother, is being provided with top cover, the live spindle is being provided with gear close to top cover one end close to correspondence coil stuck-module one end end
Enclose one and be provided with chute vertically between back-up ring one and collar bush, it is described that the collar bush inner surface setting has latch to be stuck in
In the chute of live spindle, the main shaft both ends of the spring is connected with the back-up ring one, the latch respectively, the flying trident
Bottom fixed cover in collar bush towards one end of correspondence coil stuck-module, the bifurcation ostium end of the flying trident towards top cover and
Two divergent ends, which are arranged in top cover both sides, one of divergent ends, is provided with sheave, the circular groove tangent line side of the sheave
To with the live spindle axis at grade;
The slide bar that main shaft striping module is arranged in parallel including U-shaped stripper, two with corresponding coil stuck-module, U-shaped stripper
Two divergent ends be arranged on live spindle close to the outer ring surface both sides of screens nut location, the distance between two divergent ends are big
External diameter in the live spindle and the external diameter less than the screens nut, the slide bar two ends are fixed on support frame, U-shaped de-
The basal sliding of mould device is arranged on the slide bar;
Gas shearing machine structure is arranged on the outside of the direction of the one of catch module of six axis mechanisms, including gas cuts base, two pneumatic clippers
Knife, the gas that can be moved along the catch module axis direction, which cut support frame, driving gas and cuts support frame and move gas, cuts drive device, gas
Cut support frame and be slidably mounted on gas and cut on base, two pneumatic scissors are fixed on the gas and cut on support frame, two pneumatic scissors
Work head respectively be located at the catch module both sides;
Cutting agency is arranged in the lower section of the one of coil stuck-module of six axis mechanisms, including bifurcated mouthful is consolidated towards correspondence coil
The vertically movable screens drive device of U-shaped card position device, the driving U-shaped card position device of cover half block and driving U-shaped card position device are along correspondence
The release drive device that coil stuck-module is axially moved;Be provided with the sliding sleeve outer shroud of the coil stuck-module convex shoulder one,
Convex shoulder two, the distance between two bifurcateds mouthful of U-shaped card position device are more than the external diameter of the sliding sleeve non-convex shoulders, less than convex
The external diameter of shoulders, when screens drive module driving U-shaped card position device is moved up, two bifurcateds mouthful of U-shaped card position device
It is between convex shoulder one, convex shoulder two;
Dispensing Li Xian tin sticky mechanism is arranged on the outside of the corresponding coil stuck-module of cutting agency, includes the four of perpendicular arrangement
Axle module, dispensing module, reason wire module, tin sticky module, reason line cutting module;
Four axle modules include sub-degree angle for 90 ° post processing index dial, be connected with index dial rotating shaft four indexing rotary tables, four groups and
The post processing coil stuck-module of the coil stuck-module same configuration of six axis mechanisms, index dial is vertically installed on board, is turned
Direction of principal axis is vertical with corresponding coil stuck-module rotating shaft, and the root of post processing coil stuck-module is arranged on four indexing rotary tables
On, 90 ° are differed between four groups of post processing coil modules;
Dispensing module arrangement is including vertical above the post processing die head towards the post processing coil module of coil stuck-module
The dispensing drive device of direction arrangement, point packing element, dispensing drive device can drive a packing element vertical direction motion;
Reason wire module is arranged in above the post processing coil stuck-module of top, including reason line translation driving device, reason line rotation
Drive device, the plectrum one for managing line, plectrum two, reason line translation driving device can drive plectrum one, plectrum two along correspondence
The axis direction motion of coil fixed main shaft, reason line rotating driving device can drive plectrum one, plectrum two same around respective axis
When non-rotating Vortex;Plectrum one, plectrum two are with the corresponding post processing die head for post-processing coil stuck-module in same level
On face, the maximum distance of opening that plectrum one, the end of plectrum two can be opened or contacted between closure, two ends during rotary motion is
The coil outer diameter;During translational motion, the start of a run and terminal of plectrum end handle die head both sides in the rear respectively;
Tin sticky module arrangement is in the side away from the post processing coil module for answering coil stuck-module, including the tin sticky arranged vertically
On drive device, tin sticky material platform, the driving tin sticky material platform vertical direction motion of tin sticky drive device, corresponding post processing die head
Coil line tail can be contacted with the tin in tin sticky material platform;
Manage on line cutting module coil stuck-module direction arranged below, including blanking U-shaped card position device, blanking screens dress
Put, blanking ejecting device, blanking U-shaped card position device is as U-shaped card device structure, and blanking screens drive device can drive blanking U
Type screens device post-processes the post processing sleeve movement of coil stuck-module along correspondence, and blanking ejecting device can drive post processing to slide
Cover axial downward movement.
2. the six axle flying fork type matrix type coil winders as claimed in claim 1 with dispensing Li Xian tin sticky mechanism, its feature
It is:Coil rack transport mechanism is arranged in the outside of first directional coils stuck-module, flying fork type winding mechanism arrangement the
On the outside of two directional coils stuck-modules, gas shearing machine structure is arranged between four direction and the 5th directional coils stuck-module
On the outside of catch module, cutting agency is arranged in the lower section of six direction coil stuck-module, dispensing reason line tin sticky arrangement of mechanism
In the outside of six direction coil stuck-module.
3. the six axle flying fork type matrix type coil winders as claimed in claim 2 with dispensing Li Xian tin sticky mechanism, its feature
It is:The live spindle axis, the flying trident axis, correspondence coil stuck-module axis three are conllinear.
4. the six axle flying fork type matrix type coil winders as claimed in claim 3 with dispensing Li Xian tin sticky mechanism, its feature
It is:The axis collinear of axis and the coil stuck-module after the feeding tool upset.
5. the six axle flying fork type matrix type coil winders as claimed in claim 4 with dispensing Li Xian tin sticky mechanism, its feature
It is:The bore dia released on ring is bigger than die head outer end diameter 0.1~0.5 millimeter;The diameter of feeding tool end outer shroud with
Die head end diameter is identical.
6. the six axle flying fork type matrix type coil winders as claimed in claim 5 with dispensing Li Xian tin sticky mechanism, its feature
It is:The catch deviates from rotating disk side, is provided with cable clamping interface, cable clamping interface is with coil stuck-module axis in same level
On.
7. the six axle flying fork type matrix type coil winders as claimed in claim 6 with dispensing Li Xian tin sticky mechanism, its feature
It is:Translation drive arrangement is watched below bobbin support, including along the coil stuck-module axial arranged first
Take screw mandrel, the screw mandrel contiguous block of motor, shaft coupling, axis and the first servomotor rotation conllinear, the first servomotor sheet
Body is fixed on base, and the one end of shaft coupling two ends respectively with the first servomotor rotating shaft and screw mandrel is connected, the other end of screw mandrel
Be fixed on the base side relative with the first servomotor, screw mandrel contiguous block ring set on the screw mandrel, screw mandrel contiguous block
Upper surface is fixedly connected with the bobbin support;
Rotating driving device include with along the second axial arranged servomotor of corresponding coil stent, for transmitting power
Main pulley, belt, secondary belt pulley, the second servomotor body are fixed on support frame, and main pulley is fixed on second
In the rotating shaft of servomotor, secondary belt pulley is installed on fixed live spindle outer ring surface, and belt sleeve is in main pulley and secondary belt pulley
On the tooth of outline;
Being stripped drive device includes the demoulding cylinder along correspondence coil stuck-module axis arrangement, and demoulding cylinder is fixed on coiling branch
On support, U-shaped card position device bottom and the piston rod of the demoulding cylinder are connected;
Screens drive device is included along the screens cylinder, screens cylinder contiguous block arranged vertically, and releasing drive module includes pushing away
Go out base, through the release base two opposite sides plate and the optical axis in the sidewall of being slidably installed, along correspondence coil stent
The axial arranged release cylinder of block, release cylinder connecting plate, the release base are fixed on board, the optical axis two ends difference
It is connected with the release cylinder connecting plate, screens cylinder contiguous block, the screens cylinder body connects with U-shaped card position device
Connect, the piston rod of the screens cylinder is connected with the screens cylinder contiguous block, the release cylinder body and the release gas
Cylinder connecting plate is connected, and the piston rod for releasing cylinder is connected with the base, and the release cylinder connecting plate is additionally provided with
Along the limited screw in the release cylinder direction;
Translating device includes bearing, the slide bar and flat-removing air cyclinder of the level being installed in bearing, and the slide bar is perpendicular to directly shaking
Guide rail and be arranged in it is straight shake between guide rail outlet and material fetching mechanism, the slide is installed on slide bar, the driving of the flat-removing air cyclinder
End is connected to drive slide to translate along slide bar with slide;
Retractor device include feeding slide, through feeding slide feeding slide bar, be installed on the feeding cylinder of feeding slide bar upper end,
Feeding tool is installed on feeding slide bar lower end, and the drive end of the feeding cylinder is fixed on feeding slide;
Turning device includes feeding bearing, trip shaft, tumble cylinder, and the trip shaft is rotatably installed on feeding bearing, taken
Material slide is installed on trip shaft one end and trip shaft is articulated in feeding bearing at the top of feeding tool, tumble cylinder, and it drives
Moving axis is perpendicular to the trip shaft and both flexible connections, and the driveshaft end is provided with the driving column parallel to trip shaft, described
Trip shaft is radially outward from a retainer being slidably connected with the driving column;
Two slide bars, the skeleton that skeleton ejecting device includes along correspondence coil stuck-module axis direction arrangement release cylinder,
Feeding bearing sliding is arranged on polished rod, and skeleton releases cylinder driving feeding support motion;
Dispensing drive device includes point glue cylinder, two vertical arrangement slide bars, the glue tube bases that vertical direction is arranged, two slide bars are mutual
Parallel, one end is fixed on base, and the other end is integrally connected by connection sheet, and glue tube base is slidably mounted on two slide bars,
Point glue cylinder body is fixed on glue tube base, and movable end is connected with the connection sheet, and point packing element is fixed on glue tube base;
Managing line translation driving device includes reason line driven in translation cylinder and translation plates, after reason line driven in translation cylinder body is fixed on
Handle on base, movable end is connected with translation plates;
Reason line rotating driving device includes:Rack, rack drives cylinder, two gears, rack drives cylinder body is fixed on flat
Move on plate, movable end is connected with rack, rack is slidably mounted on the translation along correspondence coil fixing axle module axis direction
On plate, two rotary gear shafts are fixedly mounted in the translation plates and are located at rack two respectively with tooth side, and two gears lead to
Cross and be integrally connected respectively through two reason line pieces below the connector and translation plates of translation plates;
Tin sticky drive device includes tin sticky cylinder, tin sticky seat, two slide bars, and two litter are arranged in parallel vertically, and one end is fixed on
Post-process base on, the other end is connected by connection sheet, the cylinder body be fixed on post processing base on, movable end with
Tin sticky seat is connected, and tin sticky seat is movably arranged on the slide bar;
Reason line positioner and ejecting device include:Screens cylinder, release cylinder, slide rail, sliding block, slide rail are located after being vertically installed at
Manage on base, sliding block is slidably mounted on the slide rail, and screens cylinder body is fixed on sliding block, movable end and U-shaped card position device
Connection, releases cylinder body and is fixed on post processing base, movable end is connected with screens cylinder;
Managing line positioner includes reason line card position cylinder, reason line card position contiguous block;Manage line ejecting device include reason line release cylinder,
Release slide rail, release sliding block, reason line is released cylinder body and is fixed on base, piston rod is connected with reason line card position contiguous block;Push away
Go out slide rail to be vertically installed on base, the position connection of reason line card is fast to be slidably mounted on release slide rail by releasing sliding block, manages line card
Position cylinder body is fixed on the contiguous block of resonable line card position, and piston rod is connected with blanking U-shaped card position device bottom.
8. the six axle flying fork type matrix type coil winders as claimed in claim 6 with dispensing Li Xian tin sticky mechanism, its feature
It is:The wire rod of the flying fork type winding mechanism coiling is alcohol enamel-covered wire, and flying fork type winding mechanism also includes vial, described
Vial is arranged on the bobbin support of coiling module.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621281499.9U CN206412222U (en) | 2016-11-28 | 2016-11-28 | A kind of six axle flying fork type matrix type coil winders with dispensing Li Xian tin sticky mechanism |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621281499.9U CN206412222U (en) | 2016-11-28 | 2016-11-28 | A kind of six axle flying fork type matrix type coil winders with dispensing Li Xian tin sticky mechanism |
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Publication Number | Publication Date |
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CN206412222U true CN206412222U (en) | 2017-08-15 |
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CN201621281499.9U Withdrawn - After Issue CN206412222U (en) | 2016-11-28 | 2016-11-28 | A kind of six axle flying fork type matrix type coil winders with dispensing Li Xian tin sticky mechanism |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106531432A (en) * | 2016-11-28 | 2017-03-22 | 华南智能机器人创新研究院 | Six-axis flying fork skeleton-type coil winding machine with dispensing, line-arranging and soldering mechanism |
CN107919225A (en) * | 2017-12-27 | 2018-04-17 | 重庆万事荣光电子有限公司 | Transformer coil winding machine with interlayer insulating glue adding function |
CN108053990A (en) * | 2017-12-25 | 2018-05-18 | 安徽新兴翼凌机电发展有限公司 | A kind of blanking device of inductor assembly welding and dispensing all-in-one machine |
CN110615267A (en) * | 2019-10-30 | 2019-12-27 | 惠州市天捷宝自动化设备有限公司 | Acousto-magnetic product production equipment |
CN113909058A (en) * | 2021-10-29 | 2022-01-11 | 西安理工大学 | Automatic glue dispensing, nail feeding, pre-tightening and nail locking integrated device |
-
2016
- 2016-11-28 CN CN201621281499.9U patent/CN206412222U/en not_active Withdrawn - After Issue
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106531432A (en) * | 2016-11-28 | 2017-03-22 | 华南智能机器人创新研究院 | Six-axis flying fork skeleton-type coil winding machine with dispensing, line-arranging and soldering mechanism |
CN106531432B (en) * | 2016-11-28 | 2017-12-26 | 华南智能机器人创新研究院 | A kind of six axle flying fork type matrix type coil winders with dispensing Li Xian tin sticky mechanism |
CN108053990A (en) * | 2017-12-25 | 2018-05-18 | 安徽新兴翼凌机电发展有限公司 | A kind of blanking device of inductor assembly welding and dispensing all-in-one machine |
CN108053990B (en) * | 2017-12-25 | 2021-06-04 | 惠州市明大精密电子有限公司 | Blanking device of inductor assembly welding and glue dispensing all-in-one machine |
CN107919225A (en) * | 2017-12-27 | 2018-04-17 | 重庆万事荣光电子有限公司 | Transformer coil winding machine with interlayer insulating glue adding function |
CN107919225B (en) * | 2017-12-27 | 2023-12-08 | 国网安徽省电力有限公司利辛县供电公司 | Transformer coil winding machine with interlayer insulating adhesive adding function |
CN110615267A (en) * | 2019-10-30 | 2019-12-27 | 惠州市天捷宝自动化设备有限公司 | Acousto-magnetic product production equipment |
CN113909058A (en) * | 2021-10-29 | 2022-01-11 | 西安理工大学 | Automatic glue dispensing, nail feeding, pre-tightening and nail locking integrated device |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20170815 Effective date of abandoning: 20171226 |