CN106504890B - A kind of six axle flying fork type coil winding machines of the axle cutting agency of band six - Google Patents
A kind of six axle flying fork type coil winding machines of the axle cutting agency of band six Download PDFInfo
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- CN106504890B CN106504890B CN201611061159.XA CN201611061159A CN106504890B CN 106504890 B CN106504890 B CN 106504890B CN 201611061159 A CN201611061159 A CN 201611061159A CN 106504890 B CN106504890 B CN 106504890B
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Abstract
The present invention discloses a kind of six axle flying fork type coil winding machines of the axle cutting agency of band six, including changed for station six axis mechanisms, the flying fork type winding mechanism for coiling, the gas shearing machine structure for trimming, the cutting agency for releasing coil, the axis mechanism of blanking six for transmitting blanking coil, when being shifted for coil blanking binder feeding pressure mechanism.The present invention can be automatically finished feeding, trimming and the blanking operation of coil winding, have the characteristics of high efficiency, rate of good quality rate, and the cooperation of the axis mechanism of blanking six and feeding pressure mechanism can allow after coil blanking and directly will not drop on charging tray, reduce the generation of defective products.
Description
Technical field
The present invention relates to coil winding machine, and in particular to six axle flying fork type coil winding machines of the axle cutting agency of band six.
Background technology
Coil is widely used in common-mode filter, more frequency power transformers, impedance transformer, balance and uneven conversion transformation
Device, the USB line road for suppressing electronic equipment EMI noises, PC and ancillary equipment, liquid crystal display panel, low pressure differential signal,
The multiple fields such as automobile remote-control formula key, the demand of coil increasingly increase, and coil will pass through at multiple processes in forming process
Reason, finally can just obtain required coil, first process of coil molding is exactly coiling.
Coil is formed by the wire rod coiling such as enamel-covered wire, cotton-covered wire, at present, winding method have manual coiling, semi-automatic coiling,
The coil parameters such as full-automatic coiling, the coil of manual coiling, coil height, the number of turn are more difficult to meet design requirement, and efficiency
It is more low, therefore, at present production in mainly use for semi-automatic coiling and full-automatic winding method.
The content of the invention
Specific aim the deficiencies in the prior art, the present invention provide a kind of six axle flying fork type coil winding machines of the axle cutting agency of band six,
Solves the deficiency of existing winding method, there is provided a kind of coil winding machine of high efficiency coiling.
The invention discloses a kind of six axle flying fork type coil winding machines of the axle cutting agency of band six, including six changed for station
Axis mechanism, the flying fork type winding mechanism for coiling, the gas shearing machine structure for trimming, the blanking machine for releasing coil
Structure, the axis mechanism of blanking six for transmitting blanking coil, for coil blanking when binder feeding pressure mechanism；
Six axis mechanisms include six indexing rotary table modules, six groups of coil stuck-modules, six groups of gears for being used to tighten coil lead
Piece module；
Six indexing rotary table modules include the index dial of rotating shaft vertical direction arrangement, the line in the index dial rotating shaft
Enclose rotating disk；
Coil stuck-module include root be arranged on the coil rotating disk on fixed main shaft, for finely tuning outside fixed main shaft
The regulation annulus of elongation, can along corresponding fixed main shaft in axial sliding sliding sleeve, resetted for sliding sleeve sliding sleeve spring, be used for
The die head and the supporting release ring of the die head of coil sizing, it is close that the regulation annulus is arranged on the fixed main shaft
On the outer shroud of root, the fixed main shaft is being provided with baffle ring one, gear close to the regulation annulus and close to the position of end respectively
Ring two, the fixed main shaft are provided with a chute vertically between baffle ring one and baffle ring two, and the sliding sleeve inwall is provided with insertion and slided
The latch one of groove, the sliding sleeve both ends of the spring in compressive state are withstood on the baffle ring two and the latch one respectively, sliding sleeve bullet
Sliding sleeve is pressed on the baffle ring one by spring close to fixed main shaft root end, is released ring one end and is fixed on the sliding sleeve away from turning
Disk one end, for the other end to open porose semiclosed face, die head root is fixed on the fixed main shaft end tip, and end is from pushing away
The hole for going out the semiclosed face of ring passes；
Catch module includes the catch stock that root is arranged on rotating disk, is fixed on the catch of the long boom end of catch, catch
Cable clamping interface is provided with away from the coil rotating disk side；
Angle is 60 ° between two adjacent groups coil stuck-module, and catch module is arranged on two adjacent groups coil stuck-module
Between, the angle between adjacent windings stuck-module is 30 °；
The sub-degree angle of index dial is arranged to 60 °, and each coil stuck-module is successively in direction one, direction two, direction
3rd, circulation is changed and stopped between direction four, direction five, direction six, and angle is 60 ° between adjacent two direction；
Flying fork type winding mechanism is arranged on the outside of the one of coil stuck-module of six axis mechanisms, including coiling base, energy
The support frame module that is axially moved along corresponding coil stuck-module, the translation drive device for driving support frame as described above block motion,
Can be around the flying trident rotary axis module of main shaft module axis rotation, the device of rotation driving of the driving flying trident rotary axis module rotation, edge
The main shaft mould emptier of the coil stuck-module axial movement, the demoulding drive device of driving mould emptier motion；
Coiling base bottom is fixed on board；
Support frame module include two along the axial arranged slide rail of corresponding coil stuck-module, be slidably mounted on two respectively
Sliding block one, sliding block two and bobbin support, the slide rail on slide rail are fixed on base, the bobbin support bottom surface and institute
State sliding block one, sliding block two is fixedly connected；
Flying trident rotary axis module includes the live spindle around corresponding coil stuck-module axis rotation, resetted for live spindle
Main shaft spring, with the collar bush of main shaft synchronous axial system, collar bush bearing, the bearing holder (housing, cover) fixed for the collar bush bearing,
For rotating the flying trident of coiling wire rod；The bearing holder (housing, cover) is through support frame as described above and is fixed on support frame as described above, collar bush axle
Hold outer shroud to be connected with bearing holder (housing, cover) inner ring surface, collar bush bearing inner ring is connected with collar bush outer ring surface；Live spindle is worn
Cross and be slidably mounted in the collar bush, live spindle is being fixed with screens away from the direction end of corresponding coil stuck-module
Nut, top cover is being provided with close to corresponding coil stuck-module one end end, the live spindle is provided with close to top cover one end
Back-up ring one and it is provided with chute vertically between back-up ring one and collar bush, the collar bush inner surface setting has latch to be stuck in institute
State in the chute of live spindle, the main shaft both ends of the spring is connected with the back-up ring one, the latch respectively, the flying trident
Bottom fixed cover in collar bush towards one end of corresponding coil stuck-module, the bifurcation ostium end of the flying trident towards top cover simultaneously
And two divergent ends are arranged in top cover both sides, sheave, the circular groove tangent line of the sheave are provided with one of divergent ends
Direction and the live spindle axis are at grade；
Main shaft striping module includes U-shaped stripper, two slide bars being arranged in parallel with corresponding coil stuck-module, U-shaped de-
Two divergent ends of mold be arranged on live spindle between the outer ring surface both sides of screens nut location, two divergent ends away from
It is fixed on from the external diameter more than the live spindle and less than the external diameter of the screens nut, the slide bar both ends on support frame, U
The basal sliding of type stripper is arranged on the slide bar；
Gas shearing machine structure is arranged on the outside of the direction of the one of catch module of six axis mechanisms, including gas cuts base, two gas
Dynamic scissors, support frame can be cut along the gas that the catch module axis direction moves, driving gas cuts support frame and moves gas and cuts driving dress
Put, gas, which cuts support frame and is slidably mounted on gas, to be cut on base, and two pneumatic scissors are fixed on the gas and cut on support frame, and two pneumatic
The work head of scissors is located at the catch module both sides respectively；
Cutting agency is arranged in the lower section of the one of coil stuck-module of six axis mechanisms, including the corresponding line of bifurcated mouth direction
Enclose stuck-module the vertically movable screens drive device of U-shaped card position device, driving U-shaped card position device and driving U-shaped card position device along
The release drive device that corresponding coil stuck-module is axially moved；Convex shoulder is provided with the sliding sleeve outer shroud of the coil stuck-module
First, the distance between convex shoulder two, two bifurcated mouths of U-shaped card position device are more than the external diameter of the non-convex shoulders of the sliding sleeve, small
External diameter in convex shoulder position, when when screens drive module driving U-shaped card position, device moves up, two points of U-shaped card position device
Prong is between convex shoulder one, convex shoulder two；
The axis mechanism of blanking six is arranged in the outside of coil stuck-module corresponding to cutting agency, including rotating shaft vertical direction cloth
Blanking index dial that the sub-degree angle put is 60 °, six indexing blanking rotating disks, six groups of coil receiving modules, blanking index dial are fixed
On board, six indexing blanking rotating disks are fixed on board, and six indexing blanking rotating disks are fixed in the rotating shaft of index dial；Coil connects
Receiving module includes blanking main shaft and blanking mold head, and blanking main shaft root is fixed on the blanking rotating disk, and die head is fixed on
The end of blanking spindle nose；Angle is 60 ° between two adjacent groups coil receiving module；
Feeding pressure mechanism includes the binder gas that binder base, binder support, vertical direction are arranged in above the axis mechanism of blanking six
Cylinder, swage set piece, binder base are fixed on board, and binder support is fixed on binder base, and press cylinder body is arranged on pressure
Expect on support, the piston cylinder of swage set piece and press cylinder is connected, and swage set piece can be pressed in described under the driving of press cylinder
On blanking mold head.
Preferably, flying fork type winding mechanism is arranged on the outside of first directional coils stuck-module, and gas shearing machine structure is arranged in the
On the outside of catch module between three directions and four direction coil stuck-module, cutting agency is arranged in the 5th directional coils
The lower section of stuck-module, the axis mechanism of blanking six are arranged in the outside of the 5th directional coils stuck-module, the feeding pressure mechanism
Press cylinder is arranged in above the blanking mold head of the axis mechanism of blanking six；
Preferably, the catch deviates from rotating disk side, is provided with cable clamping interface, cable clamping interface is with coil stuck-module axis same
On one horizontal plane.
Preferably, the live spindle axis, the flying trident axis, the axis three of corresponding coil stuck-module are conllinear.
Preferably, coil receiving module axis and corresponding coil stuck-module axis collinear.
Preferably, the bore dia released on ring is bigger than die head outer end diameter 0.1~0.5 millimeter.
Preferably, the external diameter of the blanking mold head is less than the external diameter of the die head.
Preferably, translation drive arrangement is axial below bobbin support, including along the coil stuck-module
Arrange screw mandrel, the screw mandrel contiguous block of the first servomotor, shaft coupling, axis and the first servomotor rotation conllinear, first
Servomotor body is fixed on base, and the one end of shaft coupling both ends respectively with the first servomotor rotating shaft and screw mandrel is connected, silk
The other end of bar is fixed on the base side relative with the first servomotor, and screw mandrel contiguous block ring set is on the screw mandrel, silk
The upper surface of bar contiguous block is fixedly connected with the bobbin support；
Rotating driving device include with along the second axial arranged servomotor of corresponding coil stent, dynamic for transmitting
Main pulley, belt, the secondary belt pulley of power, the second servomotor body are fixed on support frame, and main pulley is fixed on
In the rotating shaft of second servomotor, on the secondary fixed live spindle outer ring surface of belt pulley installation, belt sleeve is in main pulley and secondary skin
On the tooth of belt wheel outline；
Being stripped drive device includes demoulding cylinder along corresponding coil stuck-module axis arrangement, demoulding cylinder be fixed on around
On line support frame, U-shaped card position device bottom and the piston rod of the demoulding cylinder are connected；
The axial arranged trimming drive cylinder of wire shearing driving device enclosed mass catch module corresponding to, trimming drive cylinder sheet
Body is fixed on the gas and cut on base, and the piston rod of the trimming drive cylinder is cut support frame with the gas and is connected；
Screens drive device includes, along screens cylinder, the screens cylinder contiguous block arranged vertically, releasing drive module bag
Include release base, through the release base two opposite sides plate and the optical axis in the sidewall of being slidably installed, along corresponding line
Enclose the axial arranged release cylinder of stuck-module, release cylinder connecting plate, the release base is fixed on board, the optical axis
Both ends are connected with the release cylinder connecting plate, screens cylinder contiguous block respectively, the screens cylinder body with it is described U-shaped
Screens device is connected, and the piston rod of the screens cylinder is connected with the screens cylinder contiguous block, the release cylinder body and institute
State and release the connection of cylinder connecting plate, the piston rod for releasing cylinder is connected with the release base, the release cylinder
Connecting plate is additionally provided with the limited screw along the release cylinder direction.
Preferably, the wire rod of six axle flying fork type coiling coilings is alcohol enamel-covered wire, and flying fork type winding mechanism also includes alcohol
Bottle, the vial are arranged on the bobbin support of coiling module.
A kind of flying fork type winding mechanism provided by the invention, belongs to a kind of Full-automatic coiling method, can be in same mould
Have on head, complete coil winding, the processing of the end of a thread line tail, blanking operation, and added six axle cutting agencies, can allow coil compared with
For stable blanking, reduce the defective products that coil occurs in blanking process, the axle cutting agency of band six provided by the invention
Six axle flying fork type coil winding machines are high in machining efficiency, and the coil wound up has the spy such as relatively stable coil parameter, yields height
Point, suitable for large-scale production.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the graphics of six axle flying fork type coil winding machines in the embodiment of the present invention.
Fig. 2 is the graphics of six axis mechanisms in the embodiment of the present invention.
Fig. 3 is the graphics of six indexing rotary table modules in the embodiment of the present invention.
Fig. 4 is the three-dimensional explosive view of the coil stuck-module in the embodiment of the present invention.
Fig. 5 is the profile of the coil stuck-module in the embodiment of the present invention.
Fig. 6 is the graphics of the catch module in the embodiment of the present invention.
Fig. 7 is the graphics of the winding mechanism in the embodiment of the present invention.
Fig. 8 is the graphics of the base in the embodiment of the present invention.
Fig. 9 is the graphics of the support frame module and base in the embodiment of the present invention.
Figure 10 is that the support frame module in the embodiment of the present invention removes the graphics after support frame.
Figure 11 is the graphics of the flying trident main shaft module in the embodiment of the present invention.
Figure 12 is the profile of the flying trident main shaft flying trident main shaft in the embodiment of the present invention.
Figure 13 is the graphics of the striping module in the embodiment of the present invention.
Figure 14 is the graphics of the gas shearing machine structure in the embodiment of the present invention.
Figure 15 is the graphics of the cutting agency in the embodiment of the present invention.
Figure 16 is the graphics that this uses six axle cutting agencies in new embodiment.
Figure 17 is the graphics that this uses the feeding pressure mechanism in new embodiment.
Figure 18 is the workflow schematic diagram one in the embodiment of the present invention.
Figure 19 is that this uses the workflow schematic diagram two in new embodiment.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained all other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
As shown in Fig. 1 and Figure 18, a kind of six axle flying fork type coil winding machines of the axle cutting agency of band six, including changed for station
Six axis mechanisms (1001), the flying fork type winding mechanism (1002) for coiling, the gas shearing machine structure (1003) for trimming,
For releasing the cutting agency (1004) of coil, the axis mechanism of blanking six (1005) for transmitting blanking coil, under coil
The feeding pressure mechanism (1006) of binder during material transfer；Six axis mechanisms are arranged in the centre of board (1000), flying fork type winding mechanism cloth
Put on the direction one of six axis mechanisms, gas shearing machine structure is arranged on the outside of the catch module between direction three and direction four, blanking machine
Structure is arranged in below the coil stuck-module in six axis mechanism directions five, and the axis mechanism of blanking six is arranged in the direction five of six axis mechanisms
On.
As shown in Fig. 2 six axis mechanisms draw including six indexing rotary table modules, six groups of coil stuck-modules, six groups for coil
The catch module that line is tightened, the cutting module for releasing coil；
As shown in figure 3, the index dial that the sub-degree angle that six indexing rotary table modules include rotating shaft vertical direction arrangement is 60 °
(101), the coil rotating disk (102) in index dial rotating shaft, in order that processing is simpler, by coil rotating disk (102) point
Processed respectively for catch rotating disk (104) and fixing axle rotating disk (103), be further provided with bottom (107), upper lid (106), rotating disk spiral shell
Bolt (105), bottom (107) are fixed on the upper surface of index dial (101), and upper lid (106) is close to catch rotating disk (104) upper table
Face, rotating disk bolt (105) are connected, by catch rotating disk (104) and fixing axle through upper lid (106) by screw thread with lower cover (107)
Rotating disk (103) is locked between lid (106) and lower cover (107)；
As shown in Figure 4 and Figure 5, coil stuck-module includes fixed main shaft (108), the use that root is horizontally arranged on rotating disk
Sliding sleeve (113) on fixed main shaft of regulation annulus (109), ring set in fine setting fixed main shaft extension, answer for sliding sleeve
The spring (111) of position, the die head (115) for coil positioning and the supporting release ring (114) of die head, adjust annulus
(109) tightened by screw thread on outer shroud of the fixed main shaft close to root, in order to reach preferably regulation and fixed effect, this
Two regulation annulus (109) are set, and fixed main shaft is being provided with baffle ring close to regulation annulus and close to the position of end respectively
One (110), baffle ring two (112), in order to simplify installation steps, one-level step is machined with to replace baffle ring one (110) outside fixing axle,
Reach spacing purpose, fixed main shaft (108) is provided with a chute vertically between baffle ring one (110) and baffle ring two (112), sliding
The latch (116) that inwall is provided with insertion chute is covered, spring (111) both ends in compressive state withstand on baffle ring two (112) respectively
On latch (116), sliding sleeve is pressed on baffle ring one close to fixed main shaft root end, because latch abrasion needs to change,
For the convenience of replacing, mill out one-level step in sliding sleeve (113) inwall and be used for that spring (111) to be spacing, and original design spring top exists
It may be embodied as withstanding on described in sliding sleeve inwall on step in the spring practical operation at latch (116) end, die head (115) passes through spiral shell
Nail is fixed on fixed main shaft (108) end tip, releases ring (115) ring set in die head (115) outside, and be fixed by screws in
Sliding sleeve (113) is towards on the outer ring surface of fixing axle (108) end one end.
As shown in fig. 6, catch module include root be arranged on rotating disk on catch stock (119), be fixed on catch stock
The catch (120) of end；
As shown in fig. 7, winding mechanism includes coiling base, the support frame mould being axially moved along the coil stuck-module
Block, the translation drive module for driving support frame as described above block motion, the flying trident rotary axis module rotated around main shaft module axis, driving
Rotations drive module that the flying trident rotary axis module rotates, along coil stuck-module axial movement main shaft mould emptier,
Drive the demoulding drive module of mould emptier motion；
As shown in figure 8, in order to which the machine-shaping of coiling base is more simple, coiling base can by following component combination into
Type, including coiling base body (200), motor support plate one (201), motor fixing frame one (202), slide rail catch one
(203), slide rail catch two (204), coiling base body (200) are fixed on board with modes such as screw, welding, motor support plate
One (201) screw locking is fixed on support plate in the top of coiling base body (200) X forward direction one sides, motor fixing frame one (202)
On one (201), slide rail catch one (203), slide rail catch two (204) are separately fixed at the positive one sides of coiling base body (200) X
The both sides of top.
As shown in Figure 9 and Figure 10, support frame module include two X to the slide rail one (207) of arrangement, slide rail two (210), point
The sliding block and support frame not being slidably mounted on two slide rails (201)；
If being integrally formed processing method process support frame using casting, CNC etc., cost can be very high, and therefore, support frame can
To be made up of following part, including bottom plate one (218), side plate one (219), electric machine support two (220), motor support plate two (221),
Side plate two (223), cover plate one (222), cylinder support plate one (224), side plate one (219) are fixed on the one of bottom plate one (218) X negative senses
Side, electric machine support two (220) are fixed in the X forward direction one sides of side plate one (219), and motor support plate two (221) fixes electric machine support
The positive one sides of the X of two (220), side plate two (223) are fixed on the Y-direction forward direction side of bottom plate one (218), cylinder support plate one (224)
The X for being fixed on side plate two (223) is arranged in side plate one (219), side plate two (223), cylinder support plate one to side, cover plate (222)
(224) upper surface and screw locking is passed through；
Slide rail one (207), slide rail two (210) are separately fixed at coiling base upper surface both sides and one end is close to keep off respectively
Piece one (203), catch two (204), it is more steady when for support movements, two sliding blocks are installed on every slide rail,
Sliding block one (205), sliding block two (206) are arranged on slide rail one (207), and sliding block three (212), sliding block four (214) are arranged on slide rail
On two (210), sliding block one (205), sliding block two (206), sliding block three (212), the upper surface of sliding block four (215) are in same water
Plane, the bottom plate (218) of support frame are arranged on sliding block one (205), sliding block two (206), sliding block three (212), sliding block four (215)
On；
Translation drive module is arranged in below support frame bottom plate (218), including the first servomotor (216) from X to arrangement,
Shaft coupling (217), the screw mandrel (208) of axis and the first servomotor (216) rotation conllinear, screw mandrel contiguous block (217), it is
The convenience of processing and installation, the first servomotor (216) body are fixed on electric machine support one (202), shaft coupling (217)
In electric machine support one (202), the one end of both ends respectively with (216) rotating shaft of the first servomotor and screw mandrel (208) is connected,
The other end of screw mandrel (208) is fixed on coiling base (200) and on the relative side of the first servomotor (216), screw mandrel connects
Block ring (209) is enclosed on the screw mandrel, and the upper surface of screw mandrel contiguous block (209) is fixedly connected with the bottom plate (218) of support frame；
On the Y forward directions side of coiling base body (200), proximity switch one (211), proximity switch two (213), proximity switch are installed
Three (215), support frame, bottom plate one (218) are provided with corresponding sensing iron plate on Y forward directions side, and sensing iron plate is in support frame
In moving process can with three described inductive switchings, so as to be supported the stroke limit of frame.
As is illustrated by figs. 11 and 12, flying trident rotary axis module include rotating shaft be X to live spindle (235), for rotating master
Main shaft spring (242) that axle resets, with the collar bush (241) of main shaft synchronous axial system, collar bush bearing (232), for collar bush
Bearing cylinder (233), the flying trident (231) for rotating coiling wire rod of bearing fixation；Axis X to bearing cylinder (233) wear
Cross side plate one (219) and by the convex shoulder set outside cylinder, be screwed in side plate one (219) X negative senses side, main shaft
Set bearing (232) outer shroud is connected with bearing cylinder (233) inwall, and collar bush bearing (232) inner ring and collar bush (241) are outside
Anchor ring is connected, and by calculating and examining, considers further that the factor of accessory size, collar bush bearing (232) quantity is set
It is set to four；Live spindle (235) passes through collar bush (241), and live spindle (235) is in (219) X forward directions side of side plate one
End is fixed with a nut (236), top cover (229) is provided with the side plate (219) X negative senses one end end, due to top cover (229)
Die head is withstood at work, and in order to reduce abrasion, top cover (229) is slidably mounted on rotation master by top cover bearing (243)
On axle (235), in working condition, top cover (229) presses die head, and the rotary motion of live spindle (235) is not transferred to
Top cover (229), top cover (229) and die head geo-stationary, so as to reduce abrasion；Live spindle (235) is close to top cover
(229) one end is provided with back-up ring one (244) and is provided with chute vertically between back-up ring one (244) and collar bush (241), institute
Stating collar bush (241) inner surface setting has latch (238) to be stuck in the chute of the main shaft, main shaft spring (242) both ends
It is connected respectively with the back-up ring one (244), the latch (238), because latch (238) easily wears, it is necessary to more frequently
Change, in order to change the convenience of latch, in one step of collar bush (241) inwall processing, former main shaft spring (242) and latch
(238) one end of connection can be fixed on the step, and the bottom of flying trident (231) is screwed in the collar bush
(2241) on the outer ring surface of the side plate (219) X negative senses, two divergent ends of flying trident (231) towards X negative senses and are set
In top cover (229) both sides, sheave (230), the tangential direction of the sheave and the rotation are provided with one of divergent ends
The gyroaxis of main shaft is at grade；
Rotation driving module includes second servomotor (225), main pulley for passing power of the X to arrangement
(226), belt (227), secondary belt pulley (228), the second servomotor (225) body are fixed on motor support plate two (221),
Main pulley (226) is fixed in the rotating shaft of the second servomotor (207), the secondary fixed rotation master of belt pulley (228) installation
On axle (235) outer ring surface, belt (227) is enclosed on the tooth of main pulley (226) and secondary belt pulley (228) outline；
As shown in figs. 7 and 13, in order to preferably observe, Figure 13 is not drawn into cover plate, main shaft mould emptier include along X to
Optical axis one (252), optical axis two (254) of the U-shaped stripper (251), X of motion to arrangement, two points of U-shaped stripper (255)
Fork is arranged in the live spindle close to the position both sides of screens nut (256), and court is additionally provided with two divergent ends
The distance between screens wheel one (255), screens wheel two (256) to live spindle direction, two screens wheels are more than the rotation
The external diameter of main shaft and less than the external diameter of the screens nut, during in order to move, U-shaped stripper (251) is more steady, sets up one
Individual fixed block (250), U-shaped stripper (251) are fixed on fixed block (250), and optical axis one (252), optical axis two (254) are through admittedly
Determine block (250) and both ends are separately fixed at residing side plate one (219), on cylinder support plate (224).
Being stripped drive module includes the demoulding cylinder (253) along X to arrangement, and demoulding cylinder (253) is fixed on cylinder support plate
(224) on, U-shaped card position device (251) bottom and the piston rod of the demoulding cylinder (253) are connected.
As shown in Fig. 2 if the wire rod of flying fork type winding mechanism coiling is alcohol enamel-covered wire, flying fork type winding mechanism is also set
Vial (257) is equipped with, the vial is arranged on the vial support plate (258) of coiling module, and vial support plate (258) is solid
It is scheduled on bottom plate；For coiling, in addition to the die head (259) for coiling, die head (259) are secured within pushing up
Cover the rotation conllinear of relative position, axis and live spindle.
As shown in figure 14, gas shearing machine structure including gas cut base (300), pneumatic scissors one (304), pneumatic scissors two (306),
Support frame can be cut along the gas that the catch module axis direction moves, driving gas cuts support frame and moves trimming drive module, in order to
Process convenience, support frame as described above include support base (301), contiguous block one (302), pole one (303), pole two (308),
Contiguous block two (305), contiguous block three (307)；Gas is cut base (300) and is fixed on board, optical axis three (310), optical axis four (311)
Base (300) is cut through gas, both ends are separately fixed on the biside plate of support base (301), and contiguous block one (302) is fixed on branch
On the top plate for supportting base (301), pole one (302), pole two (308) bottom are fixed in the internal holes of contiguous block one (302),
It is pneumatic scissors one (304), pneumatic and by screw locking, top is respectively fixed with contiguous block two (305), contiguous block three (307)
Scissors two (306) is separately fixed at contiguous block two (305), on contiguous block three (307), the work head difference position of two pneumatic scissors
In the catch module both sides, when catch rotates to the direction, trimming drive module drives support frame as described above towards catch mould
Block moves axially, and pneumatic scissors start, and cuts coil the end of a thread on the coil line tail and the 5th station on the 4th station；
The axial arranged trimming drive cylinder (309) of trimming drive module enclosed mass axis module corresponding to, trimming driving
Cylinder (309) body is fixed on gas and cut on base (300), the piston rod and support base of the trimming drive cylinder (309)
(301) connect；
As shown in Fig. 2 and Figure 15, cutting module is arranged in the lower section of the fixation coiling module in direction five, including bifurcated mouth court
The U-shaped pusher (127) of fixed main shaft, the screens drive module of the U-shaped pusher vertical direction motion of driving and the U-shaped release of driving
Exit drive module of the device along fixed axis module axial-movement, screens drive module are included along the screens gas arranged vertically
Cylinder (128), screens cylinder contiguous block (126), releasing drive module includes releasing base (121), through base two opposite sides plate
And the optical axis (122) in the sidewall of being slidably installed, along corresponding fixed main shaft axis direction arrangement release cylinder (125),
Cylinder connecting plate (124) is released, base (121) is released and is fixed on board, because the shell of index dial (100) is also secured at machine
On platform, in order to save space and material, it can will directly release base (121) and be fixed on the shell of index dial (100), optical axis
(122) both ends are connected with release cylinder connecting plate (126), screens cylinder contiguous block (124) respectively, in order to reduce optical axis
(122) resistance of motion and reduction are worn, and optical axis (122) is connected by supporting sleeve (123) with releasing base (121), screens
Cylinder (128) body is fixedly mounted on screens cylinder contiguous block (126) on the side for releasing base (121), screens cylinder
Piston rod be connected with U-shaped card position device (126), device two divergent ends in U-shaped card position pass vertically through screens cylinder contiguous block (126),
Release cylinder body (125) and be connected with releasing cylinder connecting plate (124), release the piston rod of cylinder (125) and the release bottom
Seat (121) is connected, and releases cylinder connecting plate (124) and is additionally provided with along the limited screw (129) for releasing cylinder moving direction,
Because limited screw (129) can collide in motion process with releasing base (121) so that base (121) abrasion is released, in order to
Part exchanging is simpler, is releasing base (121) with the relative face of limited screw (129), being provided with backing plate (130).
As shown in figure 16, the outside of the coil stuck-module of the axis mechanism arranged direction five of blanking six, including rotating shaft are square vertically
The blanking index dial (503) for being 60 ° to the sub-degree angle of arrangement, six indexing blanking rotating disks (504), six groups of coil receiving modules,
Blanking index dial is fixed on board, and six indexing blanking rotating disks are fixed on board, and six indexing blanking rotating disks are fixed on index dial
Rotating shaft on；Coil receiving module includes blanking main shaft (502) and blanking mold head (501), and blanking main shaft (502) root is fixed
On the blanking rotating disk, blanking mold head (501) is fixed on the end of blanking main shaft (502) end；Two adjacent groups coil connects
Angle is 60 ° between receiving module；
As shown in Figure 17 and Figure 19, feeding pressure mechanism includes binder base (405), binder support, vertical direction and is arranged in down
Expect six axis mechanism press cylinders (401), swage set piece (402), support is by pole three (403), pole four (404), optical axis contiguous block
(400) form, binder base (405) is fixed on board, and pole four (404) one end is fixed on binder base, and the other end is solid
Surely there is optical axis contiguous block (400), pole three (403) one end is fixed on binder base (405), the other end and press cylinder
(401) body connection, swage set piece (402) and the piston cylinder of press cylinder (401) are connected, and the piston rod of press cylinder is stretched
Swage set piece is driven to be pressed on the blanking mold head (501) when going out.
As shown in Figure 18 and Figure 19, the operational process of the six axles flying fork type coil winding machine is as follows：Under original state, die head
(259) do not contacted with top cover (229), wire rod (260) initially passes through vial (257), is subsequently passed through mainshaft nut (236) and rotation
Groove on main shaft (235), from flying trident (231) bottom, outer shroud passes, and is stuck on sheave (230), and after machine startup, first first watches
Electric motor starting is taken, drives support frame to be moved towards the coil stuck-module in direction one, at this moment, die head (259) connects with top cover (229)
Touch, the compression of main shaft spring stress, die head (259), top cover (229) are close together, and move to outside corresponding and postpone, the second servo
Electric motor starting, driving flying trident (231) rotate, the coiling on die head (259), after the completion of first coil of coiling, the demoulding
Cylinder starts, and blocks mainshaft nut (236) by U-shaped stripper (251), die head (259) separates with top cover (229), now
Six axis mechanism inverse times rotated 60 °, and the coil stuck-module direction two, coil carries out related station processing, Ran Houliu
Axis mechanism is rotated further 60 ° counterclockwise, the coil stuck-module direction three, the pneumatic scissors one (304) of gas shearing machine structure
Drive module driving is cut by gas, is translated toward catch (121) direction between direction three and direction four, then pneumatic scissors one
(304) start, pneumatic scissors are closed after cutting the end of a thread, and gas, which is cut drive module driving gas and cut, exits station, and six axis mechanisms continue inverse
Hour hands rotate 60 °, and the coil stuck-module comes direction four, and the pneumatic scissors two (308) of gas shearing machine structure are cut driving by gas
Module drive, toward the catch direction translation between direction three and direction four, then pneumatic scissors startup, cut pneumatic clipper after line tail
Knife is closed, and then six axis mechanisms continue to rotate counterclockwise 60 °, and the coil stuck-module direction five, ejecting mechanism is first
U-shaped card position device (127) is released toward fixed axle module direction, device (127) two divergent ends in U-shaped card position are stuck in the convex shoulder one of sliding sleeve
(117), between convex shoulder two (118), then ejecting mechanism releases U-shaped card position device (127) toward away from the direction of rotating disk, sliding sleeve band
Dynamic ring of releasing releases the coil fixed on die head, and coil falls on the blanking mold of the coil receiving module of the axis mechanism of blanking six
On head (501), this when, press cylinder starts, and driving swage set piece (402) moves straight down, and the coil of release is compressed
On the blanking mold head (501), then sliding sleeve resets, six axis mechanism rotate counterclockwises, and then, swage set piece (402) resets,
The axis mechanism of blanking six rotates 60 °, and operating personnel can remove coil from the blanking mold head after rotation.
A kind of six axle flying fork type coil winding machines of the axle cutting agency of band six provided above the embodiment of the present invention are carried out
It is discussed in detail, specific case used herein is set forth to the principle and embodiment of the present invention, above example
Illustrate to be only intended to help the method and its core concept for understanding the present invention；Meanwhile for those of ordinary skill in the art, according to
According to the thought of the present invention, there will be changes in specific embodiments and applications, in summary, this specification content
It should not be construed as limiting the invention.
Claims (9)
- A kind of 1. six axle flying fork type coil winding machines of the axle cutting agency of band six, it is characterised in that：Including six axles changed for station Mechanism, the flying fork type winding mechanism for coiling, the gas shearing machine structure for trimming, the cutting agency for releasing coil, For transmitting the axis mechanism of blanking six of blanking coil, for coil blanking when binder feeding pressure mechanism；Six axis mechanisms include six indexing rotary table modules, six groups of coil stuck-modules, six groups of catch moulds for being used to tighten coil lead Block；Six indexing rotary table modules include the index dial of rotating shaft vertical direction arrangement, the coil in the index dial rotating shaft turns Disk；Coil stuck-module includes the fixed main shaft that root is arranged on the coil rotating disk, extended for finely tuning outside fixed main shaft The regulation annulus of degree, can along corresponding fixed main shaft in axial sliding sliding sleeve, resetted for sliding sleeve sliding sleeve spring, for coil The die head of sizing and the supporting release ring of the die head, the regulation annulus are arranged on the fixed main shaft close to root Outer shroud on, the fixed main shaft respectively close to it is described regulation annulus and close to end position be provided with baffle ring one, baffle ring two, The fixed main shaft is provided with a chute vertically between baffle ring one and baffle ring two, and the sliding sleeve inwall is provided with inserting for insertion chute Pin one, the sliding sleeve both ends of the spring in compressive state are withstood on the baffle ring two and the latch one respectively, and sliding sleeve spring will be sliding Set is pressed on the baffle ring one close to fixed main shaft root end, and release ring one end is fixed on the sliding sleeve and deviates from rotating disk one End, for the other end to open porose semiclosed face, die head root is fixed on the fixed main shaft end tip, and end is from releasing ring The hole in semiclosed face passes；Catch module includes the catch stock that root is arranged on rotating disk, is fixed on the catch of the long boom end of catch, and catch deviates from The coil rotating disk side is provided with cable clamping interface；Angle is 60 ° between two adjacent groups coil stuck-module, and catch module is arranged between two adjacent groups coil stuck-module, Angle between adjacent windings stuck-module is 30 °；The sub-degree angle of index dial is arranged to 60 °, and each coil stuck-module is successively in direction one, direction two, direction three, side Circulation is changed and stopped between Xiang Si, direction five, direction six, and angle is 60 ° between adjacent two direction；Flying fork type winding mechanism is arranged on the outside of the one of coil stuck-module of six axis mechanisms, including coiling base, can be along right Answer support frame module that coil stuck-module is axially moved, drive support frame as described above block motion translation drive device, can be around Device of rotation driving that flying trident rotary axis module that main shaft module axis rotates, the driving flying trident rotary axis module rotate, along described The main shaft mould emptier of coil stuck-module axial movement, the demoulding drive device of driving mould emptier motion；Coiling base bottom is fixed on board；Support frame module include two along the axial arranged slide rail of corresponding coil stuck-module, be slidably mounted on two slide rails respectively On sliding block one, sliding block two and bobbin support, the slide rail is fixed on base, the bobbin support bottom surface and the cunning Block one, sliding block two are fixedly connected；Flying trident rotary axis module includes the live spindle rotated around corresponding coil stuck-module axis, the master resetted for live spindle Axle spring, with the collar bush of main shaft synchronous axial system, collar bush bearing, for the collar bush bearing fix bearing holder (housing, cover), be used for Rotate the flying trident of coiling wire rod；The bearing holder (housing, cover) is through support frame as described above and is fixed on support frame as described above, outside collar bush bearing Ring is connected with bearing holder (housing, cover) inner ring surface, and collar bush bearing inner ring is connected with collar bush outer ring surface；Live spindle is through simultaneously It is slidably mounted in the collar bush, live spindle is being fixed with screens spiral shell away from the direction end of corresponding coil stuck-module Mother, top cover is being provided with close to corresponding coil stuck-module one end end, the live spindle is being provided with gear close to top cover one end Enclose one and be provided with chute vertically between back-up ring one and collar bush, it is described that the collar bush inner surface setting has latch to be stuck in In the chute of live spindle, the main shaft both ends of the spring is connected with the back-up ring one, the latch respectively, the flying trident Bottom fixed cover in collar bush towards one end of corresponding coil stuck-module, the bifurcation ostium end of the flying trident towards top cover and Two divergent ends are arranged in top cover both sides, and sheave, the circular groove tangent line side of the sheave are provided with one of divergent ends To with the live spindle axis at grade；Main shaft striping module includes U-shaped stripper, two slide bars being arranged in parallel with corresponding coil stuck-module, U-shaped stripper Two divergent ends be arranged on live spindle close to the outer ring surface both sides of screens nut location, the distance between two divergent ends are big External diameter in the live spindle and the external diameter less than the screens nut, the slide bar both ends are fixed on support frame, U-shaped de- Mold basal sliding is arranged on the slide bar；Gas shearing machine structure is arranged on the outside of the direction of the one of catch module of six axis mechanisms, including gas cuts base, two pneumatic clippers Knife, support frame can be cut along the gas that the catch module axis direction moves, driving gas cuts support frame and moves gas and cuts drive device, gas Cut support frame and be slidably mounted on gas and cut on base, two pneumatic scissors are fixed on the gas and cut on support frame, two pneumatic scissors Work head be located at the catch module both sides respectively；Cutting agency is arranged in the lower section of the one of coil stuck-module of six axis mechanisms, including bifurcated mouth is consolidated towards corresponding coil The U-shaped card position device of cover half block, the screens drive device of driving U-shaped card position device vertical motion and driving U-shaped card position device are along correspondingly The release drive device that coil stuck-module is axially moved；Be provided with the sliding sleeve outer shroud of the coil stuck-module convex shoulder one, The distance between convex shoulder two, two bifurcated mouths of U-shaped card position device is more than the external diameter of the non-convex shoulders of the sliding sleeve, less than convex The external diameter of shoulders, when when screens drive module driving U-shaped card position, device moves up, two bifurcated mouths of U-shaped card position device It is between convex shoulder one, convex shoulder two；The axis mechanism of blanking six is arranged in the outside of coil stuck-module corresponding to cutting agency, including rotating shaft vertical direction arrangement Blanking index dial that sub-degree angle is 60 °, six indexing blanking rotating disks, six groups of coil receiving modules, blanking index dial are fixed on machine On platform, six indexing blanking rotating disks are fixed on board, and six indexing blanking rotating disks are fixed in the rotating shaft of index dial；Coil receives mould Block includes blanking main shaft and blanking mold head, and blanking main shaft root is fixed on the blanking rotating disk, and die head is fixed on blanking The end of spindle nose；Angle is 60 ° between two adjacent groups coil receiving module；Feeding pressure mechanism includes press cylinder, the pressure that binder base, binder support, vertical direction are arranged in above the axis mechanism of blanking six Tablet, binder base are fixed on board, and binder support is fixed on binder base, and press cylinder body is arranged on binder support On, the piston cylinder of swage set piece and press cylinder is connected, and swage set piece can be pressed in the blanking die under the driving of press cylinder Have on head.
- 2. six axle flying fork type coil winding machines of the axle cutting agency of band six as claimed in claim 1, it is characterised in that：Flying fork type coiling On the outside of first directional coils stuck-module of arrangement of mechanism, gas shearing machine structure is arranged in the 3rd direction and four direction coil is consolidated On the outside of the catch module for determining intermodule, cutting agency is arranged in the lower section of the 5th directional coils stuck-module, the axle machine of blanking six Structure is arranged in the outside of the 5th directional coils stuck-module, and the press cylinder of the feeding pressure mechanism is arranged in the axle of blanking six Above the blanking mold head of mechanism.
- 3. six axle flying fork type coil winding machines of the axle cutting agency of band six as claimed in claim 2, it is characterised in that：The catch back of the body From rotating disk side, cable clamping interface is provided with, cable clamping interface is with coil stuck-module axis in same level.
- 4. six axle flying fork type coil winding machines of the axle cutting agency of band six as claimed in claim 3, it is characterised in that：The rotation master Axle axis, the flying trident axis, the axis three of corresponding coil stuck-module are conllinear.
- 5. six axle flying fork type coil winding machines of the axle cutting agency of band six as claimed in claim 4, it is characterised in that：Coil receives mould Block axis and corresponding coil stuck-module axis collinear.
- 6. six axle flying fork type coil winding machines of the axle cutting agency of band six as claimed in claim 5, it is characterised in that：Release on ring Bore dia is bigger than die head outer end diameter 0.1~0.5 millimeter.
- 7. six axle flying fork type coil winding machines of the axle cutting agency of band six as claimed in claim 6, it is characterised in that：The external diameter of the blanking mold head is less than the external diameter of the die head.
- 8. six axle flying fork type coil winding machines of the axle cutting agency of band six as claimed in claim 7, it is characterised in that：Translation driving dress Put and be arranged in below bobbin support, including along axial arranged first servomotor of the coil stuck-module, shaft coupling, axle Line and the screw mandrel of the first servomotor rotation conllinear, screw mandrel contiguous block, the first servomotor body are fixed on base, connection The one end of axle device both ends respectively with the first servomotor rotating shaft and screw mandrel is connected, and the other end of screw mandrel is fixed on base and watched with first Take on the relative side of motor, screw mandrel contiguous block ring set is on the screw mandrel, the upper surface of screw mandrel contiguous block and the coiling branch Support is fixedly connected；Rotating driving device include with along the second axial arranged servomotor of corresponding coil stent, for passing power Main pulley, belt, secondary belt pulley, the second servomotor body are fixed on support frame, and main pulley is fixed on second In the rotating shaft of servomotor, on the secondary fixed live spindle outer ring surface of belt pulley installation, belt sleeve is in main pulley and secondary belt pulley On the tooth of outline；The demoulding cylinder that drive device includes arranging along corresponding coil stuck-module axis is stripped, demoulding cylinder is fixed on coiling branch On support, U-shaped card position device bottom and the piston rod of the demoulding cylinder are connected；The axial arranged trimming drive cylinder of wire shearing driving device enclosed mass catch module corresponding to, trimming drive cylinder body are consolidated It is scheduled on the gas to cut on base, the piston rod of the trimming drive cylinder is cut support frame with the gas and is connected；Screens drive device is included along screens cylinder, the screens cylinder contiguous block arranged vertically, and releasing drive module includes pushing away Go out to release base, consolidate through the release base two opposite sides plate and the optical axis in the sidewall of being slidably installed, along corresponding coil The axial arranged release cylinder of cover half block, cylinder connecting plate is released, the release base is fixed on board, the optical axis both ends It is connected respectively with the release cylinder connecting plate, screens cylinder contiguous block, the screens cylinder body and the U-shaped card position Device is connected, and the piston rod of the screens cylinder is connected with the screens cylinder contiguous block, and the release cylinder body pushes away with described Go out the connection of cylinder connecting plate, the piston rod for releasing cylinder is connected with the release base, the release cylinder connection Plate is additionally provided with the limited screw along the release cylinder direction.
- 9. six axle flying fork type coil winding machines of the axle cutting agency of band six as claimed in claim 7, it is characterised in that：Six axle flies The wire rod of V shape coiling coiling is alcohol enamel-covered wire, and flying fork type winding mechanism also includes vial, the vial be arranged on around On the bobbin support of wire module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611061159.XA CN106504890B (en) | 2016-11-28 | 2016-11-28 | A kind of six axle flying fork type coil winding machines of the axle cutting agency of band six |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611061159.XA CN106504890B (en) | 2016-11-28 | 2016-11-28 | A kind of six axle flying fork type coil winding machines of the axle cutting agency of band six |
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| CN106504890A CN106504890A (en) | 2017-03-15 |
| CN106504890B true CN106504890B (en) | 2017-12-26 |
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| CN201611061159.XA Expired - Fee Related CN106504890B (en) | 2016-11-28 | 2016-11-28 | A kind of six axle flying fork type coil winding machines of the axle cutting agency of band six |
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| CN107276341A (en) * | 2017-08-03 | 2017-10-20 | 温州北工汽车电器有限公司 | A kind of whole-automatic subcoil coil winding machine |
| CN108053990B (en) * | 2017-12-25 | 2021-06-04 | 惠州市明大精密电子有限公司 | Blanking device of inductor assembly welding and glue dispensing all-in-one machine |
| CN107978447B (en) * | 2017-12-27 | 2023-06-27 | 国网上海市电力公司 | Transformer coil winding machine with automatic discharging function |
| CN111145999B (en) * | 2020-01-21 | 2022-02-25 | 科瓦力(宁波)精密器械有限公司 | Integrated intelligent main and auxiliary pole coil winding robot |
| CN113562544B (en) * | 2021-06-30 | 2023-02-28 | 浙江田中精机股份有限公司 | Tail line twisting and winding system and method |
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| CN201285705Y (en) * | 2008-10-16 | 2009-08-05 | 钱承林 | Fast holding device |
| CN203150384U (en) * | 2013-01-16 | 2013-08-21 | 珠海市迪加斯电子有限公司 | Separating and loading integrated system and separating and loading device |
| WO2015191932A1 (en) * | 2014-06-11 | 2015-12-17 | Windak Inc. | System and method for securing free end of wound cable |
| CN104882268B (en) * | 2015-06-16 | 2024-03-19 | 东莞市威元电子科技有限公司 | Winding machine based on three-wire twisting flying fork mixed winding |
| CN206401178U (en) * | 2016-11-28 | 2017-08-11 | 华南智能机器人创新研究院 | A kind of six axle flying fork type coil winding machines of the axle cutting agency of band six |
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