CN206318139U - A kind of full-automatic rectifier bridge packing machine - Google Patents
A kind of full-automatic rectifier bridge packing machine Download PDFInfo
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- CN206318139U CN206318139U CN201621171260.6U CN201621171260U CN206318139U CN 206318139 U CN206318139 U CN 206318139U CN 201621171260 U CN201621171260 U CN 201621171260U CN 206318139 U CN206318139 U CN 206318139U
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Abstract
The utility model discloses a kind of full-automatic rectifier bridge packing machine, including feed frame and packaging frame, upper surface of the upper surface of the feed frame higher than packaging frame, inclined-plane is provided between the feed frame and packaging frame, the inclined-plane is provided with a main chute feeder and two dispensing hoppers, the packaging frame is provided with and takes discharge mechanism, two parallel to take discharge mechanism, transfer transition mechanism, package mechanism and the beam mechanism that discharge mechanism is taken for installing, using above-mentioned technical proposal, high degree of automation, it is automatically performed feeding, to inserting, the operations such as packaging, production efficiency is high, and the single operable multiple devices of workman, personnel can be greatly decreased, labor strength is relatively low, cost of labor is substantially reduced, and packing number will not malfunction.
Description
Technical field
The utility model is related to mechanical equipment technical field, refers specifically to a kind of full-automatic rectifier bridge packing machine.
Background technology
The packaging of rectifier bridge, is that each magazine has 50 blowings to being put into magazine after inserting by the pin of each two component
Position, each blowing position needs to place the component of five groups of compositions that plug each other, i.e., each magazine need to place 500 components altogether.
At present, the placement packaging of element device, is to be accomplished manually, although action is simple, but workload is big, no
A large amount of labours are only wasted, labor strength is larger, and operating efficiency is very low.In addition, workman repeats to grasp for a long time
Make, mental fatigue easily occur, so that the packaging quantity for being easily malfunctions.
Utility model content
The purpose of this utility model is, according to the deficiencies in the prior art, to propose a kind of high efficiency rectification bridge packing machine, production effect
Rate is high, and the operable multiple devices of single workman, saves cost of labor, and labor strength is relatively low.
In order to solve the above-mentioned technical problem, the technical solution of the utility model is：
A kind of full-automatic rectifier bridge packing machine, including feed frame and packaging frame, the upper surface of the feed frame are high
In the upper surface of packaging frame, inclined-plane is provided between the feed frame and packaging frame, the inclined-plane is sent provided with a master
Hopper and two dispensing hoppers, the packaging frame provided with take discharge mechanism, two parallel take discharge mechanism, transfer transition machine
Structure, package mechanism and the beam mechanism that discharge mechanism is taken for installing,
The expects pipe for being placed with feed mechanism, feed mechanism and filling product is installed on the feed frame；
The feed mechanism is engaged with the upper end of main chute feeder, for the product in expects pipe to be sent into main chute feeder；
Rotation feeding distribution mechanism is equipped between the main chute feeder bottom and two dispensing hopper upper ends, for that will lead
Product in chute feeder is respectively fed to two dispensing hoppers by rotating feeding distribution mechanism by the product of different directions；
The main chute feeder is provided with a pin additional lock flattening mechanism, the pin of the product for will be fed into main chute feeder
Carry out folder flat；
Described two parallel bottoms for taking discharge mechanism to correspond to two dispensing hoppers respectively are set, described two parallel to pick and place
Material mechanism is engaged, and for sending two the product of different directions in hopper close insert group；
The transfer transition mechanism is parallel with two respectively to be taken discharge mechanism and takes discharge mechanism to be engaged, for will not
Product with direction is carried out to inserting, and will complete to transfer to the product that insert group is closed to take discharge mechanism；
It is described to take discharge mechanism to be engaged with package mechanism, magazine is placed with the package mechanism, passes through package mechanism
The replacing of magazine and the conversion of position are realized, so as to will complete to be put into magazine not to the product that insert group is closed by taking discharge mechanism
Same position；
Be additionally provided with the packaging frame for control feed mechanism, take discharge mechanism, two it is parallel take discharge mechanism, in
Turn transition mechanism, rotation feeding distribution mechanism, the control box of package mechanism operation.
Preferably, the rotation feeding distribution mechanism includes the first lift cylinder, spacing back-up ring, rotational workpieces, first synchronously
Wheel, the first synchronous motor and the first mounting bracket, first mounting bracket are arranged on inclined-plane, first synchronous motor, first
Synchronizing wheel and the first lift cylinder are arranged on the first mounting bracket, and first synchronous motor is defeated by the first synchronous belt power
Go out to the first synchronizing wheel, the first synchronizing wheel power output to the centre position of rotational workpieces, realize the rotation of rotational workpieces,
The rotational workpieces two ends are arranged with the lead-over groove for being provided with and passing through for product in transition part, the transition part, two mistakes
The feeding mouth that the side of the lead-over groove crossed in portion corresponds to two dispensing hopper upper ends respectively is set, the lead-over groove described in one of them
The discharging opening of the main chute feeder bottom of opposite side correspondence is set, and the first lift cylinder power output is described straight to line slideway
A semicircular spacing back-up ring is fixed with line guide rail, the transition part is provided with stopper slot, the limiting block close to dispensing hopper
Two stopper slots are inserted at the two ends of circle respectively, and when the rotational workpieces are rotated, the stopper slot is moved along spacing back-up ring, and described the
One synchronizing wheel is provided with the first encoder, and first mounting bracket is provided with the first detector being engaged with the first encoder,
Angle for detecting the rotation of rotational workpieces single.
Preferably, the parallel fixed plate for taking discharge mechanism to pack frame upper surface including being arranged on, the fixation
Plate side is provided with three the second synchronizing wheels, tensioning wheel and second encoder, and three second synchronizing wheels are synchronous by second
Belt realizes that power is transmitted, and the second synchronizing wheel described in two of which is located at sustained height, and the second encoder is installed therein
In one the second synchronizing wheel, two the second detectors being engaged with second encoder are additionally provided with the fixed plate；Described
Bearing up pulley is engaged with the second synchronous belt, and the fixed plate opposite side is provided with the second synchronous motor, second synchronous motor
Power output to one of them the second synchronizing wheel, the fixed plate opposite side is provided with two parallel quarter butts and a parallel stock,
One end of the output shaft of two second synchronizing wheels of sustained height through fixed plate quarter butt parallel with two is fixedly connected, institute
The other end for stating two parallel quarter butts is rotatably connected with parallel stock, and described parallel stock one end is fixed with the second lifting air
Cylinder, the second lift cylinder power output a to vacuum slot, the vacuum slot respectively with send hopper discharging opening with
And transfer transition mechanism is engaged.
Preferably, the transfer transition mechanism includes installing plate, swivel plate, the second mounting bracket, the first clamping jaw cylinder, the
One rotary cylinder, the second rotary cylinder and the 3rd lift cylinder, the installing plate are arranged on packaging frame upper surface, described second
Rotary cylinder is longitudinally mounted on the downside of installing plate, and second rotary cylinder passes through second shaft coupling power output a to output
Axle, the output shaft top is fixedly connected with center on the downside of swivel plate, and the swivel plate two ends are arranged with transition magazine,
Two transition magazines correspond to two parallel vacuum slots taken in discharge mechanism and set respectively, and the 3rd lift cylinder is moved
Power is exported to the second mounting bracket, and first rotary cylinder is horizontally installed in the second mounting bracket side, the first clamping jaw cylinder
The second mounting bracket opposite side is horizontally installed in, first rotary cylinder passes through first shaft coupling power output to the first clamping jaw gas
One end of cylinder, the other end of the first clamping jaw cylinder is provided with the first clamping jaw, first clamping jaw and close transition magazine
It is engaged, first clamping jaw is supplied for capturing to be provided with the outside of the product after completing in transition magazine to inserting, the transition magazine
First clamping jaw carries out the breach of crawl operation.
Preferably, the beam mechanism includes two support frames, main body of cross-beam, sliding shoe, the 3rd synchronous motor and the
Three synchronizing wheels, two support frame bottoms are fixed on the upside of packaging frame, and the main body of cross-beam is horizontally fixed on two supports
Frame top, the 3rd synchronous motor and the 3rd synchronizing wheel are located at the side of main body of cross-beam, and the 3rd synchronous belt is located at horizontal stroke
The opposite side of beam main body, the 3rd synchronous motor is by the 3rd synchronous belt power output to the 3rd synchronizing wheel, the crossbeam
Main body opposite side is slipped on first axis of guide provided with two horizontally disposed first axis of guides, the sliding shoe, described to slide
Block is moved under the effect of the 3rd synchronous belt, and the main body of cross-beam is provided with two the 3rd detectors being engaged with sliding shoe,
The sliding shoe is slided between two the 3rd detectors.
Preferably, it is described take discharge mechanism include the second mounting bracket, the 4th lift cylinder, the 5th lift cylinder and second
Clamping jaw cylinder, second mounting bracket is arranged on sliding shoe, and the 4th lift cylinder and the 5th lift cylinder are installed in
On second mounting bracket, the 4th lift cylinder power output to the second clamping jaw cylinder head, the second clamping jaw cylinder end
Provided with the second clamping jaw, the first clamping jaw of the second clamping jaw correspondence is set, for capturing the completion of the first clamping jaw crawl to slotting production
Product, the 5th lift cylinder power output is to an installing plate, and the installing plate bottom side is provided with four pieces of advance distraction plates, described four
The advance distraction plate of block is set around the second clamping jaw, and the advance distraction plate bottom side is provided with two chamferings.
Preferably, the package mechanism includes moving housing unit and changes housing unit, the shifting housing unit includes the 3rd and installed
Frame, job platform, the 4th synchronizing wheel and the 4th synchronous motor, the 3rd mounting bracket are fixed in packaging frame, and the described 4th
Synchronous motor is arranged on the 3rd mounting bracket, and level is provided with two second axis of guides, the operation horizontal on the 3rd mounting bracket
Platform is slipped on second axis of guide, in the first station of the job platform provided with the pre-packaged magazine of placement, placement packaging
Magazine the second station and place the 3rd station of the magazine for completing packaging, the magazine on second station is pressed from both sides with second
Pawl is engaged, and the 4th synchronizing wheel is located at job platform lower surface and away from the 4th synchronous motor side, the described 4th synchronous electricity
Machine is by the 4th synchronous belt power output to the 4th synchronizing wheel, and the job platform is moved under the effect of the 4th synchronous belt；
It is described change that housing unit includes being fixed on job platform first change box cylinder, second change box cylinder and positioning cylinder, described the
One changes magazine of the box cylinder power output into packing, and the magazine on the second station is moved into 3rd station；Described second changes
Magazine on first station is moved to the second station by box cylinder power output to pre-packaged magazine, and described first changes box gas
Cylinder and second changes box cylinder power output direction vertically, and described first changes the power output direction and sliding shoe slip side of box cylinder
To identical, right angle location-plate is additionally provided with second station, the positioning cylinder power output to right angle location-plate is described straight
The angle end of magazine on location-plate the second station of correspondence of angle is set, and the angle end is close to 3rd station.
Preferably, being used for detection operation platform under the effect of the 4th synchronous motor provided with two below the job platform
4th detector of mobile status；The job platform edge is additionally provided with some the 4th inspections for being used to detect magazine mobile status
Know device.
The characteristics of the utility model has following and beneficial effect：
Using above-mentioned technical proposal, high degree of automation is automatically performed feeding, to operations, production efficiency such as slotting, packagings
Height, and the operable multiple devices of single workman, can be greatly decreased personnel, labor strength is relatively low, and cost of labor drops significantly
It is low, and pack number and will not malfunction.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art
Or the accompanying drawing to be used needed for description of the prior art is briefly described, it should be apparent that, drawings in the following description are only
It is some embodiments of the present utility model, for those of ordinary skill in the art, before creative labor is not paid
Put, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the structural representation of rotation feeding distribution mechanism in Fig. 1；
Fig. 3 (A, B) is respectively the parallel structural representation for taking two visual angles of discharge mechanism in Fig. 1；
Fig. 4 is the structural representation of transfer transition mechanism in Fig. 1；
Fig. 5 is the structural representation of Fig. 1 middle cross beams mechanism；
Fig. 6 is to take the structural representation of discharge mechanism in Fig. 1；
Fig. 7 is the structural representation for changing housing unit of package mechanism in Fig. 1；
Fig. 8 is the structural representation of the shifting housing unit of package mechanism in Fig. 1.
In figure, 1- feed mechanisms；2- beam mechanisms；3- takes discharge mechanism；4- rotates feeding distribution mechanism；5- is parallel to take feeding machine
Structure；6- transfer transition mechanisms；7- package mechanisms；8- pin additional lock flattening mechanisms；9- magazines；The main chute feeders of 10-；11- inclined-planes；
12- control box；13- packs frame；14- feed frames；15- sends hopper；
The lift cylinders of 401- first；The spacing back-up rings of 402-；403- line slideways；404- rotational workpieces；405- first is encoded
Device；The synchronous belts of 406- first；The detectors of 407- first；The synchronous motors of 408- first；The mounting brackets of 409- first；410- transition
Portion；411- stopper slots；412- lead-over grooves；The synchronizing wheels of 413- first；
The lift cylinders of 501- second；502- tensioning wheels；The synchronous belts of 503- second；504- second encoders；505- second
Detector；506- vacuum slots；507- fixed plates；The parallel quarter butts of 508-；The synchronous motors of 509- second；The synchronizing wheels of 510- second；
The parallel stocks of 511-；
The clamping jaws of 601- first；602- the first clamping jaw cylinders；603- first shaft couplings；The rotary cylinders of 604- first；605- revolves
Flap；606- transition magazines；607- output shafts；608- installing plates；609- second shaft couplings；The rotary cylinders of 610- second；611-
Second mounting bracket；The lift cylinders of 612- the 3rd；
The detectors of 201- the 3rd；202- sliding shoes；The synchronous belts of 203- the 3rd；The synchronizing wheels of 204- the 3rd；205- the 3rd is same
Walk motor；206- main body of cross-beam；The axis of guides of 207- first；208- support frames；
The lift cylinders of 301- the 4th；The mounting brackets of 302- second；The lift cylinders of 303- the 5th；304- the second clamping jaw cylinders；
The clamping jaws of 305- second；The advance distraction plates of 306-；307- installing plates；
701- first changes box cylinder；The detectors of 702- the 4th；703- second changes box cylinder；704- positioning cylinders；705- is pushed away
Plate；706- job platforms；707- right angles location-plate；The synchronizing wheels of 708- the 4th；The synchronous belts of 709- the 4th；The synchronous electricity of 710- the 4th
Machine；The axis of guides of 711- second；The mounting brackets of 712- the 3rd.
Embodiment
Embodiment of the present utility model is described further below in conjunction with the accompanying drawings.Herein it should be noted that
Explanation for these embodiments is used to help understand the utility model, but does not constitute to restriction of the present utility model.This
Outside, as long as technical characteristic involved in each embodiment of the utility model disclosed below does not constitute conflict each other
It can just be mutually combined.
The utility model provides a kind of full-automatic rectifier bridge packing machine, as shown in figure 1, including feed frame 14 and packaging
Frame 13, upper surface of the upper surface higher than packaging frame 13 of feed frame 14, sets between feed frame 14 and packaging frame 13
There is inclined-plane 11, inclined-plane 11 is provided with a main chute feeder 10 and two dispensing hoppers 15, and packaging frame 13, which is provided with, takes feeding machine
Structure 3, two parallel take discharge mechanism 5, transfer transition mechanism 6, package mechanism 7 and take the beam engine of discharge mechanism 3 for installing
Structure 2,
It is provided with feed frame 14 on feed mechanism 1, feed mechanism 1 and is placed with the expects pipe for filling product；
Feed mechanism 1 is engaged with the upper end of main chute feeder 10, for the product in expects pipe to be sent into main chute feeder 10；
Rotation feeding distribution mechanism 4 is equipped between the main bottom of chute feeder 10 and two dispensing hopper 15 upper ends, for inciting somebody to action
Product in main chute feeder 10 is respectively fed to two dispensing hoppers 15 by rotating feeding distribution mechanism 4 by the product of different directions；
Main chute feeder 10 is provided with a pin additional lock flattening mechanism 8, the pipe of the product for will be fed into main chute feeder 10
It is flat that pin carries out folder；
The bottoms that two parallel to take discharge mechanism 5 to correspond to two dispensing hoppers 15 respectively are set, and two parallel to take feeding machine
Structure 5 is engaged, and for sending two the product of different directions in hopper 15 close insert group；
Transfer transition mechanism 6 is parallel with two respectively to be taken discharge mechanism 5 and takes discharge mechanism 3 to be engaged, for will not
Product with direction is carried out to inserting, and will complete to transfer to the product that insert group is closed to take discharge mechanism 3；
Take discharge mechanism 3 to be engaged with package mechanism 7, magazine 9 is placed with package mechanism 7, realized by package mechanism 7
The replacing of magazine 9 and the conversion of position, so as to will complete to be put into magazine 9 not to the product that insert group is closed by taking discharge mechanism 3
Same position；
Packaging frame 13 on be additionally provided with for control feed mechanism 1, take discharge mechanism 3, two it is parallel take discharge mechanism 5,
The control box 12 that transfer transition mechanism 6, rotation feeding distribution mechanism 4, package mechanism 7 are run.
In above-mentioned technical proposal, under the control of control box, the product in expects pipe is sent into main chute feeder by feed mechanism, by
In feed pipe on the inclined-plane, so product slide downward under gravity, in sliding process, passes through pin additional lock
Flattening mechanism carries out folder to the pin of product and put down, so that it is guaranteed that latter products are normally carried out to inserting operation, the pin of product completes folder
Continue to move down after flat, and be moved to rotation feeding distribution mechanism, rotation feeding distribution mechanism presses 1 to the product in main chute feeder:1 point
Into two parts, a portion product rotates 180 ° under the drive of rotation feeding distribution mechanism so that the pin of two-part product
Direction is relative, is then respectively fed to two dispensing hoppers, when product is moved to dispensing hopper bottom, and two parallel to take feeding machine
Product in correspondence dispensing hopper is put into transfer transition mechanism by structure respectively, due to the pin direction of product in two dispensing hoppers
Relatively, complete after placing, the product in transfer transition mechanism completes pin and forms product group to inserting, and now takes discharge mechanism in horizontal stroke
It is moved to above transfer transition mechanism, is completed so as to be obtained on transfer transition mechanism to slotting product group in the presence of beam mechanism,
Then it is moved in the presence of beam mechanism above package mechanism, with product group is put into bag under package mechanism coordinating operation
In the magazine placed above mounting mechanism, so repeatedly operation completes packaging.
High degree of automation, is automatically performed feeding, to operations such as slotting, packagings, production efficiency is high, and single workman can grasp
Make multiple devices, personnel can be greatly decreased, labor strength is relatively low, and cost of labor is substantially reduced, and mechanically actuated is packed
Number will not malfunction.
It should be understood that have additional air blowing auxiliary body in main chute feeder, consequently facilitating product is along main chute feeder to downslide
It is dynamic.
It should be understood that dispensing hopper bottom extends to packaging frame upper surface and is the level of state, inclined-plane and packing machine
The curved structure of dispensing hopper of frame upper surface junction, is easy to the slip of product.
It should be understood that striker plate is provided with dispensing hopper bottom end outlet, so as to avoid product from being taken off in the presence of inertia
From dispensing hopper, it is ensured that parallel to take the discharge mechanism to obtain product from dispensing hopper exit.
Specifically, as shown in Fig. 2 rotation feeding distribution mechanism 4 includes the first lift cylinder 401, spacing back-up ring 402, rotation work
Part 404, the first synchronizing wheel 413, the first synchronous motor 408 and the first mounting bracket 409, the first mounting bracket 409 are arranged on inclined-plane 11
On, the first synchronous motor 408, the first synchronizing wheel 413 and the first lift cylinder 401 are arranged on the first mounting bracket 409, and first is same
Walk motor 408 and pass through the power output of the first synchronous belt 406 to the first synchronizing wheel 413, the power output of the first synchronizing wheel 413 to rotation
Change a job the centre position of part 404, realize the rotation of rotational workpieces 404, the two ends of rotational workpieces 404 are arranged with transition part 410, mistake
The side of the lead-over groove 412 crossed in the lead-over groove 412 for being provided with and passing through for product in portion 410, two transition parts 410 corresponds to two respectively
The feeding mouth of individual dispensing hopper 15 upper end is set, and the opposite side of lead-over groove 412 of one of them corresponds to going out for the main bottom of chute feeder 10
Material mouth is set, the power output of the first lift cylinder 401 to line slideway 403, and a semicircular limit is fixed with line slideway 403
Position back-up ring 402, transition part 410 is provided with stopper slot 411 close to dispensing hopper 15, and the two ends of spacing back-up ring 402 insert two respectively
Stopper slot 411, when rotational workpieces 404 are rotated, stopper slot 411 is moved along spacing back-up ring 402, and the first synchronizing wheel 413 is provided with the
One encoder 405, the first mounting bracket 409 is provided with the first detector 407 being engaged with the first encoder 405, for detecting
The angle of the single of rotational workpieces 404 rotation.
In above-mentioned technical proposal, the product in main chute feeder is slid into lead-over groove, and in the position-limiting action of spacing back-up ring
Under so that product is slided not to be continued to glide in lead-over groove, and now, control box sends control instruction, controls the first synchronous motor
Operation, the first synchronous motor operation drives the first synchronizing wheel to rotate by the first synchronous belt, and the first synchronizing wheel drives after rotating
Rotational workpieces are rotated, and rotational workpieces, which are gone to, to have in lead-over groove the transition part of product along 180 ° of spacing back-up ring rotation, this
When, porch of the lead-over groove respectively with two dispensing hoppers in two transition parts are overlapped, the transition in one of transition part
Groove is overlapped with the exit of main chute feeder, and the first detector detects 180 ° of rotational workpieces completion and gone to, and the first synchronous motor stops
Rotation stop is moved, and control box sends control instruction and controls the operation of the first lift cylinder to drive spacing back-up ring to move upwards so that limiting block
The product that circle can not be limited in product slide downward, main chute feeder is snapped down in one of dispensing hopper through lead-over groove, separately
Outside, by rotational workpieces go to 180 ° by lead-over groove product pin towards become be snapped down to backward another dispensing hopper,
Such operation repeatedly, so that by two groups of pins of production sharing in main chute feeder towards relative and be respectively fed to two dispensing material
Groove.So as to realize automatic deflecting and the sub-material of product.
Specifically, as shown in figure 3, parallel take fixed plate of the discharge mechanism 5 including being arranged on packaging frame 13 upper surface
507, the side of fixed plate 507 is provided with three the second synchronizing wheels 510, tensioning wheel 502 and second encoder 504, and three second same
Step wheel 510 realizes that power is transmitted by the second synchronous belt 509, and the second synchronizing wheel of two of which 510 is located at sustained height, second
In 504 installed therein second synchronizing wheels 510 of encoder, two and the phase of second encoder 504 are additionally provided with fixed plate 507
The second detector 505 coordinated；Tensioning wheel 502 is engaged with the second synchronous belt 510, and the opposite side of fixed plate 507 is provided with
Two synchronous motors 509, the power output of the second synchronous motor 509 to one of them the second synchronizing wheel 503, the opposite side of fixed plate 507
Provided with two parallel quarter butts 508 stock 511 parallel with one, the output shaft of two the second synchronizing wheels 510 of sustained height is passed through
One end of the quarter butt 508 parallel with two of fixed plate 507 is fixedly connected, the other end of two parallel quarter butts 508 and parallel stock 511
It is rotatably connected, parallel one end of stock 511 is fixed with the second lift cylinder 501, the power output of the second lift cylinder 501 is to one true
Suction mouth 506, vacuum slot 506 is engaged with sending the discharging opening and transfer transition mechanism 6 of hopper 15 respectively.
In above-mentioned technical proposal, the second synchronous motor drives one of them second synchronizing wheel to rotate, so as to drive other one
Second synchronizing wheel of individual sustained height is rotated, and then two the second synchronizing wheels, two parallel quarter butts of drive of two sustained heights
Rotate, due to being provided with the second detector being engaged and second encoder in one of them second synchronizing wheel, so that control
Box processed sends the operation that control instruction controls the second synchronous motor, 180 ° of swing operations of two parallel quarter butts is realized, so that band
Dynamic parallel stock is swung, and one of them is parallel to take discharge mechanism to be moved back and forth in x-axis direction, and another is parallel to take feeding machine
Structure is moved (direction of wherein x-axis and y-axis is as shown in Figure 1) back and forth in y-axis direction, and parallel stock one end is provided with the second lifting
Cylinder, and vacuum slot is set on the second lift cylinder, parallel stock is realized from dispensing hopper during moving back and forth
Outlet draw product and transfer to transfer transition mechanism, the line of production in two of which dispensing hopper is on the contrary, two vacuum
Suction nozzle draws pin product in opposite direction respectively, so as to realize product pin to slotting combination, product pin is realized in automation
Insert group is closed, production efficiency is high, and the operable multiple devices of single workman, can be greatly decreased personnel, labor strength compared with
Low, cost of labor is substantially reduced.
It should be understood that dispensing hopper exit is used to detect whether product slips down to relevant position provided with sensor, from
And product can be drawn by ensuring vacuum slot.
It should be understood that dispensing hopper exit lower section be provided with upper top assistant cylinder so that with the second lift cylinder
It is engaged, further ensures that vacuum slot can draw product.
As shown in figure 4, transfer transition mechanism 6 includes installing plate 608, swivel plate 605, the second mounting bracket 611, the first clamping jaw
Cylinder 602, the first rotary cylinder 604, the second rotary cylinder 610 and the 3rd lift cylinder 612, installing plate 608 are arranged on packaging
The upper surface of frame 13, the second rotary cylinder 610 is longitudinally mounted in the downside of installing plate 608, and the second rotary cylinder 610 passes through second
The power output of axle device 609 a to output shaft 607, the top of output shaft 607 is fixedly connected with the downside center of swivel plate 605, rotation
The two ends of flap 605 are arranged with transition magazine 606, and two transition magazines 606 correspond to two and parallel taken in discharge mechanism 5 respectively
Vacuum slot 506 is set, the power output of the 3rd lift cylinder 612 to the second mounting bracket 611, and the first rotary cylinder 604 is laterally pacified
Loaded on the side of the second mounting bracket 611, the first clamping jaw cylinder 602 is horizontally installed in the opposite side of the second mounting bracket 611, the first rotary pneumatic
Cylinder 604 passes through the power output of first shaft coupling 603 to one end of the first clamping jaw cylinder 602, the other end of the first clamping jaw cylinder 602
The first clamping jaw 601 is provided with, the first clamping jaw 601 is engaged with close transition magazine 606, the first clamping jaw 601 is used to capture
The product crossed in magazine 606 after completing to inserting, the outside of transition magazine 606 is provided with carries out lacking for crawl operation for the first clamping jaw 601
Mouthful.
In above-mentioned technical proposal, swivel plate is placed along the x-axis direction, wherein that runs repeatedly along the x-axis direction parallel picks and places material
The product in its corresponding dispensing hopper exit is transported to transition magazine by mechanism, after the completion of, control box control swivel plate is rotated
180 °, that runs repeatedly along the y-axis direction parallel takes discharge mechanism that the product in its corresponding dispensing hopper exit is transported into this
Transition magazine, so as to complete being closed to insert group for the product of two dispensing hoppers, is completed after being closed to insert group, control box sends control and referred to
Order control the first clamping jaw cylinder operation so that the gripping of the first clamping jaw completes the product closed to insert group, completes after gripping, the first rotation
Cylinder drives the first clamping jaw cylinder related to the product that insert group is closed and rotates 90 ° by first shaft coupling, while control box control the
Three lift cylinder operations so that the first clamping jaw cylinder drives the product closed to insert group to move upwards, so as to taking discharge mechanism
It is engaged.
Specifically, as shown in figure 5, beam mechanism 2 includes two support frames 208, main body of cross-beam 206, sliding shoe 202, the
Three synchronous motors 205 and the 3rd synchronizing wheel 204, two bottoms of support frame 208 are fixed on the upside of packaging frame 13, main body of cross-beam
206 are horizontally fixed on two tops of support frame 208, and the 3rd synchronous motor 205 and the 3rd synchronizing wheel 204 are located at main body of cross-beam 206
Side, the 3rd synchronous belt 203 is located at the opposite side of main body of cross-beam 206, and the 3rd synchronous motor 205 passes through the 3rd synchronous belt
203 power outputs to the 3rd synchronizing wheel 204, the opposite side of main body of cross-beam 206 is provided with two horizontally disposed first axis of guides 207,
Sliding shoe 202 is slipped on first axis of guide 207, and sliding shoe 202 is moved under the effect of the 3rd synchronous belt 203, main body of cross-beam
206 provided with two the 3rd detectors 201 for being engaged with sliding shoe 202, sliding shoe 202 two the 3rd detectors 201 it
Between slide.
In above-mentioned technical proposal, control box controls the operation of the 3rd synchronous motor, is slided so as to be driven by the 3rd synchronous belt
The movement of motion block, sliding shoe under the drive of the 3rd synchronous belt on first axis of guide along the x-axis direction repeatedly, it is possible to understand that
, take discharge mechanism realized under the drive of sliding shoe and under the control of control box therefrom turn on transition mechanism feeding and with bag
Mounting mechanism, which is engaged, is placed on product in magazine, it is possible to understand that, the 3rd detector is located at crossbeam two ends, so as to detect slip
Position of the block on main body of cross-beam.
Specifically, as shown in fig. 6, take discharge mechanism 3 include the second mounting bracket 302, the 4th lift cylinder 301, the 5th liter
The clamping jaw cylinder 304 of sending down abnormally ascending cylinder 303 and second, the second mounting bracket 302 is arranged on sliding shoe 202, the 4th lift cylinder 301 and the
Five lift cylinders 303 are installed on the second mounting bracket 302, the power output of the 4th lift cylinder 301 to the second clamping jaw cylinder 304
Top, the bottom of the second clamping jaw cylinder 304 is provided with the second clamping jaw 305, and the second clamping jaw 305 the first clamping jaw 601 of correspondence is set, for grabbing
The completion that the first clamping jaw 601 is captured is taken to slotting product, the power output of the 5th lift cylinder 303 a to installing plate 307, installing plate
307 bottom sides are set provided with four pieces of advance distraction plates 306, four pieces of advance distraction plates 306 around the second clamping jaw 305, advance distraction plate
306 bottom sides are provided with two chamferings.
In above-mentioned technical proposal, discharge mechanism is taken under the drive of sliding shoe, is moved to transfer transition mechanism and is engaged position
Put, the second clamping jaw cylinder makes the second clamping jaw capture the product for completing to close on the first clamping jaw to insert group under the control of control box, so
Discharge mechanism is taken afterwards under the drive of sliding shoe, is moved to above package mechanism and is engaged with package mechanism, carries out blowing operation,
5th lift cylinder first is worked so that advance distraction plate is moved down, so as to strut the trough on magazine, (wherein magazine
Structure be conventional structure, without specific description in the present embodiment) so the 4th lift cylinder work so that the second folder
Pawl is clamped product and entered in trough, and the second last clamping jaw cylinder operation decontrols product so that product is accurately put on magazine
In trough.
It should be understood that trough is square structure on magazine, but the cell wall of trough is congenital to be present irregularly
Defect so that in the presence of four pieces of advance distraction plates, product accurately can be put into trough.
It should be understood that distraction plate base side lengths are less than the width of trough in advance, in the state of chamfering is set, in advance
Distraction plate base side lengths gradually increase from the bottom up, so as to play the effect strutted in advance.
Specifically as shown in Figure 7 and Figure 8, package mechanism 7 includes moving housing unit and changes housing unit, and moving housing unit includes the 3rd
Mounting bracket 712, job platform 706, the 4th synchronizing wheel 708 and the 4th synchronous motor 710, the 3rd mounting bracket 712 are fixed on packaging
In frame 13, the 4th synchronous motor 710 is arranged on the 3rd mounting bracket 712, and level is provided with two second on the 3rd mounting bracket 712
The axis of guide 711, job platform 706 is slipped on second axis of guide 711, and job platform 706 is provided with the pre-packaged magazine of placement
The first station, place packaging in magazine the second station and place complete packaging magazine 3rd station, the second work
Magazine on position is engaged with the second clamping jaw 304, and the 4th synchronizing wheel 708 is located at the lower surface of job platform 706 and same away from the 4th
The side of motor 710 is walked, the 4th synchronous motor 710 passes through the power output of the 4th synchronous belt 709 to the 4th synchronizing wheel 708, operation horizontal
Platform 706 is moved under the effect of the 4th synchronous belt 704；That changes that housing unit includes being fixed on job platform 706 first changes box gas
Cylinder 701, second change box cylinder 703 and positioning cylinder 704, and first changes magazine of the power output of box cylinder 701 into packing, by the
Magazine on two stations is moved to 3rd station；Second changes the power output of box cylinder 703 to pre-packaged magazine, by the first station
On magazine be moved to the second station, first changes box cylinder 701 and second to change the power output direction of box cylinder 703 vertical, first
The power output direction for changing box cylinder 701 is identical with sliding shoe glide direction, and right angle location-plate 707 is additionally provided with the second station,
The power output of positioning cylinder 704 is to right angle location-plate 707, an angle of the magazine on corresponding second station of right angle location-plate 707
End is set, and the angle end is close to 3rd station.
The lower section of job platform 706 is used for detection operation platform 706 provided with two and moved under the effect of the 4th synchronous motor 710
4th detector 702 of state；The edge of job platform 706 is additionally provided with some the 4th detections for being used to detect magazine mobile status
Device 702.
In above-mentioned technical proposal, second changes box cylinder is moved to the second station along the x-axis direction by the magazine on the first station,
And in the presence of right angle location-plate so that magazine to the second station assigned position, now, in the effect of the 4th synchronous motor
Under, the 4th synchronous belt drives job platform to move in the y-axis direction, therefore magazine realizes y-axis direction on job platform
It is mobile, meanwhile, movement of the discharge mechanism in x-axis direction under the drive of beam mechanism is taken, so as to realize the gripping of the second clamping jaw
Product can be put into each trough on magazine, and then after the blowing of all troughs is completed, positioning cylinder effect
So that right angle location-plate is away from magazine, now first changes box cylinder and promote along the y-axis direction and complete the magazine of blowing to 3rd station.
It should be understood that first changes box cylinder action in a push pedal, the side of magazine is promoted by push pedal, so that promoting magazine
It is more steady.
It should be understood that control box send control instruction control first change box cylinder, second change box cylinder, positioning cylinder with
And be to prepare to detect the position of job platform and the mobile position of magazine by the 4th detector during the 4th synchronous motor work
Put.
It should be understood that control box believe detected by the detector of running parameter and each position by is pre-set
Manner of breathing coordinate control the first lift cylinder, the first synchronous motor 408, the second lift cylinder, vacuum slot, the second synchronous motor,
First clamping jaw cylinder, the first rotary cylinder, the second rotary cylinder, the 3rd lift cylinder, the 3rd synchronizing wheel, the 4th lift cylinder,
5th lift cylinder, the second clamping jaw cylinder, first change box cylinder, second change box cylinder, positioning cylinder, the 4th synchronous motor work
Make, so as to realize feed mechanism, beam mechanism, take discharge mechanism, rotation feeding distribution mechanism, parallel take discharge mechanism, transfer transition
Coordinating operation (the wherein setting of parameter between mechanism, package mechanism, pin additional lock flattening mechanism, packaging frame, feed frame
For those skilled in the art's conventional meanses, without specific book in the present embodiment).
It should be understood that feed mechanism includes tubulature cartridge clip, push pipe cylinder, ejector sleeve cylinder, pressure pipe cylinder and rotary cylinder,
Some expects pipes for filling product of horizontal positioned in tubulature cartridge clip, tubulature cartridge clip bottom side push pipe cylinder and is being pushed away provided with discharging breach
In the presence of pipe cylinder, one end of expects pipe is by pressure pipe cylinder-pressing, now rotary cylinder work so that the tilting of the expects pipe other end,
Now the product in expects pipe can be smoothly snapped down in main chute feeder.
Embodiment of the present utility model is explained in detail above in association with accompanying drawing, but the utility model is not limited to be retouched
The embodiment stated.For a person skilled in the art, in the case where not departing from the utility model principle and spirit,
A variety of change, modification, replacement and modification are carried out to these embodiments, still fallen within protection domain of the present utility model.
Claims (7)
1. a kind of full-automatic rectifier bridge packing machine, it is characterised in that including feed frame and packaging frame, the feed frame
Upper surface is provided with inclined-plane, the inclined-plane is provided with higher than the upper surface of packaging frame between the feed frame and packaging frame
One main chute feeder and two dispensing hoppers, the packaging frame be provided be engaged take discharge mechanism, parallel take feeding machine
Use is additionally provided with structure, transfer transition mechanism, package mechanism and the beam mechanism that discharge mechanism is taken for installing, the packaging frame
In control feed mechanism, take discharge mechanism, it is parallel take discharge mechanism, transfer transition mechanism, rotation feeding distribution mechanism, package mechanism fortune
Capable control box,
The rotation feeding distribution mechanism includes the first lift cylinder, spacing back-up ring, rotational workpieces, the first synchronizing wheel, the first synchronous electricity
Machine and the first mounting bracket, first mounting bracket are arranged on inclined-plane, first synchronous motor, the first synchronizing wheel and first liter
Sending down abnormally ascending cylinder is arranged on the first mounting bracket, and first synchronous motor passes through the first synchronous belt power output to the first synchronization
Wheel, the first synchronizing wheel power output to the centre position of rotational workpieces realizes the rotation of rotational workpieces, the rotational workpieces
Two ends are arranged with the transition in the lead-over groove for being provided with and passing through for product in transition part, the transition part, two transition parts
The feeding mouth that the side of groove corresponds to two dispensing hopper upper ends respectively is set, and the lead-over groove opposite side correspondence described in one of them is led
The discharging opening of chute feeder bottom is set, and the first lift cylinder power output is fixed on the line slideway to line slideway
There is a semicircular spacing back-up ring, the transition part is provided with stopper slot close to dispensing hopper, and the two ends of the spacing back-up ring are distinguished
Two stopper slots are inserted, when the rotational workpieces are rotated, the stopper slot is moved along spacing back-up ring, is set in first synchronizing wheel
There is the first encoder, first mounting bracket is provided with the first detector being engaged with the first encoder, for detecting rotation
The angle of workpiece single rotation.
2. full-automatic rectifier bridge packing machine according to claim 1, it is characterised in that described parallel to take the discharge mechanism to include
Fixed plate installed in packaging frame upper surface, the fixed plate side is provided with three the second synchronizing wheels, tensioning wheel and second
Encoder, three second synchronizing wheels realize that power is transmitted by the second synchronous belt, the second synchronizing wheel described in two of which
Positioned at sustained height, in second encoder second synchronizing wheel installed therein, two are additionally provided with the fixed plate
The second detector being engaged with second encoder；The tensioning wheel is engaged with the second synchronous belt, and the fixed plate is another
Side is provided with the second synchronous motor, the second synchronous motor power output to one of them the second synchronizing wheel, the fixed plate
Opposite side is provided with two parallel quarter butts and a parallel stock, and the output shaft of two second synchronizing wheels of sustained height is passed through
One end of fixed plate quarter butt parallel with two is fixedly connected, and the other end of two parallel quarter butts rotatably connects with parallel stock
Connect, described parallel stock one end is fixed with the second lift cylinder, the second lift cylinder power output a to vacuum slot, institute
Vacuum slot is stated to be engaged with sending the discharging opening and transfer transition mechanism of hopper respectively.
3. full-automatic rectifier bridge packing machine according to claim 2, it is characterised in that the transfer transition mechanism includes peace
Plate, swivel plate, the second mounting bracket, the first clamping jaw cylinder, the first rotary cylinder, the second rotary cylinder and the 3rd lift cylinder are filled,
The installing plate is arranged on packaging frame upper surface, and second rotary cylinder is longitudinally mounted on the downside of installing plate, and described second
Rotary cylinder is consolidated by second shaft coupling power output a to output shaft, the output shaft top with center on the downside of swivel plate
Fixed connection, the swivel plate two ends are arranged with transition magazine, and two transition magazines correspond to two and parallel pick and place material respectively
Vacuum slot in mechanism is set, and the 3rd lift cylinder power output is to the second mounting bracket, and first rotary cylinder is horizontal
To the second mounting bracket side is installed on, the first clamping jaw cylinder is horizontally installed in the second mounting bracket opposite side, first rotation
Rotaring cylinder is set by first shaft coupling power output to one end of the first clamping jaw cylinder, the other end of the first clamping jaw cylinder
There is the first clamping jaw, first clamping jaw is engaged with close transition magazine, first clamping jaw is used to capture in transition magazine
The breach that crawl operation is carried out for the first clamping jaw is provided with the outside of product after completing to inserting, the transition magazine.
4. full-automatic rectifier bridge packing machine according to claim 3, it is characterised in that the beam mechanism includes two branch
Support, main body of cross-beam, sliding shoe, the 3rd synchronous motor and the 3rd synchronizing wheel, two support frame bottoms are fixed on packing machine
On the upside of frame, the main body of cross-beam is horizontally fixed on two support frame tops, and the 3rd synchronous motor and the 3rd synchronizing wheel are located at
The side of main body of cross-beam, the 3rd synchronous belt is located at the opposite side of main body of cross-beam, and the 3rd synchronous motor passes through the 3rd
Synchronous belt power output to the 3rd synchronizing wheel, the main body of cross-beam opposite side is provided with two horizontally disposed first axis of guides,
The sliding shoe is slipped on first axis of guide, and the sliding shoe is moved under the effect of the 3rd synchronous belt, the main body of cross-beam
Provided with two the 3rd detectors being engaged with sliding shoe, the sliding shoe is slided between two the 3rd detectors.
5. full-automatic rectifier bridge packing machine according to claim 4, it is characterised in that described to take the discharge mechanism to include second
Mounting bracket, the 4th lift cylinder, the 5th lift cylinder and the second clamping jaw cylinder, second mounting bracket are arranged on sliding shoe,
4th lift cylinder and the 5th lift cylinder are installed on the second mounting bracket, and the 4th lift cylinder power output is extremely
Second clamping jaw cylinder head, the second clamping jaw cylinder end is provided with the second clamping jaw, and the first clamping jaw of the second clamping jaw correspondence is set
Put, for capturing the completion of the first clamping jaw crawl to slotting product, the 5th lift cylinder power output a to installing plate, institute
Installing plate bottom side is stated provided with four pieces of advance distraction plates, described four pieces advance distraction plates are set around the second clamping jaw, the advance support
Plate bottom side is opened provided with two chamferings.
6. full-automatic rectifier bridge packing machine according to claim 5, it is characterised in that the package mechanism includes moving box list
Member includes the 3rd mounting bracket, job platform, the 4th synchronizing wheel and the 4th synchronous motor, institute with housing unit, the shifting housing unit is changed
State the 3rd mounting bracket to be fixed in packaging frame, the 4th synchronous motor is arranged on the 3rd mounting bracket, the described 3rd installs
Level is provided with two second axis of guides on frame, and the job platform is slipped on second axis of guide, and the job platform is provided with
Place the first station of pre-packaged magazine, the second station of the magazine placed in packaging and place the magazine of completion packaging
Magazine on 3rd station, second station is engaged with the second clamping jaw, and the 4th synchronizing wheel is located at job platform following table
Face and away from the 4th synchronous motor side, the 4th synchronous motor by the 4th synchronous belt power output to the 4th synchronizing wheel,
The job platform is moved under the effect of the 4th synchronous belt；It is described change that housing unit includes being fixed on job platform first change
Box cylinder, second change box cylinder and positioning cylinder, and described first changes magazine of the box cylinder power output into packing, by the second work
Magazine on position is moved to 3rd station；Described second changes box cylinder power output to pre-packaged magazine, by the first station
Magazine be moved to the second station, described first changes box cylinder and second to change box cylinder power output direction vertical, described first
The power output direction for changing box cylinder is identical with sliding shoe glide direction, and right angle location-plate, institute are additionally provided with second station
Positioning cylinder power output is stated to right angle location-plate, the angle end of the magazine on corresponding second station of the right angle location-plate is set
Put, and the angle end is close to 3rd station.
7. full-automatic rectifier bridge packing machine according to claim 6, it is characterised in that two are provided with below the job platform
Individual the 4th detector for detection operation platform mobile status under the effect of the 4th synchronous motor；The job platform edge
It is additionally provided with some the 4th detectors for being used to detect magazine mobile status.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621171260.6U CN206318139U (en) | 2016-11-02 | 2016-11-02 | A kind of full-automatic rectifier bridge packing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621171260.6U CN206318139U (en) | 2016-11-02 | 2016-11-02 | A kind of full-automatic rectifier bridge packing machine |
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| Publication Number | Publication Date |
|---|---|
| CN206318139U true CN206318139U (en) | 2017-07-11 |
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ID=59263930
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108583995A (en) * | 2018-06-27 | 2018-09-28 | 京磁材料科技股份有限公司 | Permanent magnet product automatic feed dividing mounted box equipment |
-
2016
- 2016-11-02 CN CN201621171260.6U patent/CN206318139U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108583995A (en) * | 2018-06-27 | 2018-09-28 | 京磁材料科技股份有限公司 | Permanent magnet product automatic feed dividing mounted box equipment |
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Effective date of registration: 20190605 Address after: 276100 High-tech Electronic Industry Park Area A, Tancheng County, Linyi City, Shandong Province Patentee after: Shandong Junyu Electronic Technology Co., Ltd. Address before: Room 499, Building 456 Liangxin Road, Laogang Town, Pudong New District, Shanghai Patentee before: Shanghai Jun Yu Electronic Technology Co., Ltd. |
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