CN206287557U - Forage briquetting forming machine - Google Patents
Forage briquetting forming machine Download PDFInfo
- Publication number
- CN206287557U CN206287557U CN201621170025.7U CN201621170025U CN206287557U CN 206287557 U CN206287557 U CN 206287557U CN 201621170025 U CN201621170025 U CN 201621170025U CN 206287557 U CN206287557 U CN 206287557U
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- Prior art keywords
- forage
- room
- compression
- stage
- forming machine
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Abstract
The utility model discloses a kind of forage briquetting forming machine, including frame, one stage of compression room is installed in frame, two-stage compression room, forming room and feed space, one stage of compression room connects with two-stage compression room, two-stage compression room connects with forming room, one stage of compression room is provided with charging aperture, forming room is provided with discharging opening, feed space is connected with charging aperture, also include the first compression mechanism for the forage in one stage of compression room to be pressed into two-stage compression room, for by second compression mechanism and discharging mechanism for the forage in forming room to be released from discharging opening of the forage press-in forming room in two-stage compression room.The forage briquetting forming machine has the advantages that simple and compact for structure, Forming Quality is good, efficiency high.
Description
Technical field
The utility model is related to compound stalk forming equipment technical field, and in particular to a kind of forage briquetting forming machine.
Background technology
At present because the change of environment faces new problem, southern rice heavy metals exceeding standard phenomenon is very serious, gives people
Life and health bring greatly threat, researcher has found that rice straw carries substantial amounts of heavy metal in itself（Such as cadmium
Deng）, therefore it is one of effective solution that rice straw is removed from field.Can be processed into for stalk by stalk block making machine
Type fuel, because its small volume, density increase, can substantially improve combustion characteristics, can effectively replace coal, natural gas and fuel oil to turn into business
Product commodity.
Existing stalk block making machine is divided into three kinds, respectively spiral squeezing type, piston punching type and pressure roller compaction type.Wherein,
Spiral squeezing type stalk block making machine is to be advanced using screw rod transmission and extruding biomass, and the product for obtaining is column, this kind of stalk
The problems such as there is profiled part serious wear, short life, high energy consumption in cuber.Piston punching type stalk block making machine is to rely on piston
Reciprocating motion realize that it is divided into the compression of flywheel piston again and hydraulic piston compresses two kinds of forms, but flywheel piston sets
Standby huge, vibrations are strong and noise is violent, and the hydraulic machinery stroke of hydraulic piston is big, and productivity ratio is low.Pressure roller compaction type stalk
Cuber is divided into ring mould and flat-die, and using pressure roller and pressure roller shaft or ring model extrusion, its shaped article is bulk, using piston
Hydraulic piston compression in punching press, with all operations of programme-control, simple to operate, efficiency high.
Utility model content
The technical problems to be solved in the utility model is to overcome the shortcomings of that prior art is present, there is provided a kind of simple structure is tight
Gather, Forming Quality is good, efficiency high forage briquetting forming machine.
In order to solve the above technical problems, the utility model uses following technical scheme：
A kind of forage briquetting forming machine, including frame, be provided with the frame one stage of compression room, two-stage compression room, into
Type room and feed space, the one stage of compression room connect with two-stage compression room, and the two-stage compression room connects with forming room, and described one
Level discharge chambe is provided with charging aperture, and the forming room is provided with discharging opening, and the feed space is connected with the charging aperture, also including being used for
By the first compression mechanism of the forage press-in two-stage compression room in one stage of compression room, for the forage in two-stage compression room to be pressed into
Second compression mechanism and the discharging mechanism for the forage in forming room to be released from discharging opening of forming room.
Above-mentioned forage briquetting forming machine, it is preferred that the direction of the first compression mechanism compression forage and the second compression
The direction of mechanism's compression forage is mutually perpendicular to, and the discharging mechanism releases direction and the second compression mechanism compression forage of forage
Direction is mutually perpendicular to.
Above-mentioned forage briquetting forming machine, it is preferred that the charging aperture is located at the top of one stage of compression room, the feed space
Bottom positioned at the top of one stage of compression room, and feed space communicates with charging aperture.
Above-mentioned forage briquetting forming machine, it is preferred that the feed space is provided with blocking rotary type level detector.
Above-mentioned forage briquetting forming machine, it is preferred that the volume of the one stage of compression room is the 4 of the volume of two-stage compression room
More than times.
Above-mentioned forage briquetting forming machine, it is preferred that the one stage of compression room and two-stage compression room are interconnected and constitute one
Individual overall regular hexahedron chamber, the two-stage compression room and forming room are interconnected and constitute a regular hexahedron chamber for entirety
Room.
Above-mentioned forage briquetting forming machine, it is preferred that first compression mechanism includes first piston and and first piston
The first connected telescopic drive part, second compression mechanism includes second piston and the second flexible drive being connected with second piston
Moving part, the discharging mechanism includes push pedal and the 3rd telescopic drive part being connected with push pedal.
Above-mentioned forage briquetting forming machine, it is preferred that the first piston is connected with and seals charging aperture when forage is compressed
The baffle plate for closing.
Above-mentioned forage briquetting forming machine, it is preferred that the first telescopic drive part, the second telescopic drive part and the 3rd are stretched
Contracting actuator is telescopic oil cylinder, and each telescopic oil cylinder is mounted on travel switch, and the forage briquetting forming machine also includes being used for
Drive the hydraulic system and switch board of the first telescopic drive part, the second telescopic drive part and the 3rd telescopic drive part expanding-contracting action.
Compared with prior art, the utility model has the advantage of：Forage briquetting forming machine of the present utility model is to grass
During material compound stalk forming, first pass through the first compression mechanism carries out first time pressure by the forage press-in two-stage compression room in one stage of compression room
Contracting, then the material press-in forming room in two-stage compression room is carried out by the second second compression by the second compression mechanism, so as to obtain into
The forage block of type.By the way of compressing at twice, the compression travel of the first compression mechanism and the second compression mechanism can be all provided with
Put smaller, make the structure of forage briquetting forming machine compacter, reduce the space of occupancy.The forage briquetting forming machine also has
Have the advantages that Forming Quality is good, efficiency high.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of forage briquetting forming machine.
Fig. 2 is forage briquetting forming machine main cross section structure diagram.
Fig. 3 is the overlooking the structure diagram of forage briquetting forming machine.
Fig. 4 is the backsight structural representation of forage briquetting forming machine.
Fig. 5 is the side structure schematic view of forage briquetting forming machine.
Marginal data：
1st, frame；2nd, one stage of compression room；21st, charging aperture；3rd, two-stage compression room；4th, forming room；41st, discharging opening；5th, feed
Room；6th, the first compression mechanism；61st, first piston；62nd, the first telescopic drive part；63rd, baffle plate；7th, the second compression mechanism；71st,
Two pistons；72nd, the second telescopic drive part；8th, discharging mechanism；81st, push pedal；82nd, the 3rd telescopic drive part；9th, switch board；101st, bottom
Disk；102nd, control valve group；103rd, fuel tank；104th, motor.
Specific embodiment
The utility model is described in further detail below in conjunction with the drawings and specific embodiments.
As shown in Figures 1 to 5, the forage briquetting forming machine of the present embodiment, including frame 1, is provided with one-level pressure in frame 1
Contracting room 2, two-stage compression room 3, forming room 4 and feed space 5, one stage of compression room 2 connect with two-stage compression room 3, two-stage compression room 3 with
Forming room 4 connects, and one stage of compression room 2 is provided with charging aperture 21, and forming room 4 is provided with discharging opening 41, and feed space 5 connects with charging aperture 21
It is logical, also including for by the first compression mechanism 6 of the forage press-in two-stage compression room 3 in one stage of compression room 2, for two grades to be pressed
Forage in contracting room 3 is pressed into the second compression mechanism 7 of forming room 4 and for the forage in forming room 4 to be pushed away from discharging opening 41
The discharging mechanism 8 for going out.
Forage briquetting forming machine first passes through the first compression mechanism 6 by one stage of compression room 2 when to forage compound stalk forming
Forage press-in two-stage compression room 3 carries out the first second compression, then by the second compression mechanism 7 by the material pressure in two-stage compression room 3
Entering forming room 4 carries out the second second compression, so as to the forage block being molded.By the way of compressing at twice, can be by the first pressure
The compression travel of the compression mechanism 7 of contracting mechanism 6 and second is respectively provided with smaller, makes the structure of forage briquetting forming machine compacter,
Reduce the space of occupancy.The forage briquetting forming machine also has the advantages that Forming Quality is good, efficiency high.
The utility model belongs to the mode of hydraulic piston compression in piston punching type, using tri- orthogonal sides of XYZ
To being compressed respectively and extruding, using more than two-stage mutually perpendicular compression method, be compressed step by step, reduce volume into
Block, can reduce the shear action between stalk, there is close adhesion between making stalk, with certain consolidation.Wherein, the second pressure
Contracting mechanism 7 pushes away the grass block side flanging in two-stage compression room 3, and until grass block is clamped in, to be connected with two-stage compression room 3 be one
In the forming room 4 of body, under the clamping of the certain force of the second compression mechanism 7, forage cane distribution order without arranging again
May, therefore in forming room 4, after forage is compressed, its cane can only do the warpage in other directions, so as to cause snake spring shape forever
Deformation long, forms the grass block with certain consolidation.
In the present embodiment, the direction phase of forage is compressed in the direction of the compression forage of the first compression mechanism 6 with the second compression mechanism 7
Mutually vertical, discharging mechanism 8 releases the direction of forage and the direction of the compression forage of the second compression mechanism 7 is mutually perpendicular to.Specifically, the
The direction of the compression forage of one compression mechanism 6 is horizontal direction, and the direction of the compression forage of the second compression mechanism 7 is side straight down
To the direction that discharging mechanism 8 releases forage is horizontal direction, and discharging mechanism 8 releases direction and first compression mechanism 6 of forage
The direction that forage is compressed in the direction and the second compression mechanism 7 for compressing forage is vertical.
In the present embodiment, charging aperture 21 is located at the top of one stage of compression room 2, and feed space 5 is located at the upper of one stage of compression room 2
Side, and the bottom of feed space 5 communicates with charging aperture 21, the forage in feed space 5 can be dropped in one stage of compression room 2, feeding side
Just it is quick.
In the present embodiment, feed space 5 is provided with blocking rotary type level detector, and the material position of feed space 5 is measured by blocking rotary type level detector,
It is easy to the feed quantity for coordinating control device control forage and the automatic work for realizing forage briquetting forming machine, the blocking rotary type material position
Device is prior art.When artificial operation is compressed forage, blocking rotary type level detector can not be installed.
In the present embodiment, the volume of one stage of compression room 2 is more than 4 times of the volume of two-stage compression room 3, makes one stage of compression room
Its volume is reduced to a quarter or so after forage in 2 is pressed into two-stage compression room 3, and this compression ratio makes the density of forage
Can reach 0.5g/Cm3More than, at this moment forage cane is in itself outside internal voids, and the gap between cane is minimum, makes forage without again
The possibility of arrangement, so twines the best results of connection.
In the present embodiment, the first compression mechanism 6 includes first piston 61 and the first flexible drive being connected with first piston 61
Moving part 62, the second compression mechanism 7 includes second piston 71 and the second telescopic drive part 72 being connected with second piston 71, discharging machine
Structure 8 includes push pedal 81 and the 3rd telescopic drive part 82 being connected with push pedal 81.The one stage of compression room 2, two-stage compression of the present embodiment
The cross section of room 3 and forming room 4 is square, and the cross section of first piston 61 is to be coincide with the cross section of one stage of compression room 2
Square, second piston 71 is square with what the cross section of two-stage compression room 3 coincide, and the cross section of push pedal 81 is and forming room 4
It is square that cross section coincide.One stage of compression room 2 and two-stage compression room 3 are interconnected and constitute a regular hexahedron chamber for entirety,
Namely one stage of compression room 2 and two-stage compression room 3 are perpendicular to the shapes and sizes of the arbitrary section of the compression direction of the first compression mechanism 6
It is identical；Two-stage compression room 3 and forming room 4 are interconnected and constitute a regular hexahedron chamber for entirety, namely the He of two-stage compression room 3
Forming room 4 is identical perpendicular to the shapes and sizes of the arbitrary section of the compression direction of the second compression mechanism 7.
In the present embodiment, the height of two-stage compression room 3 is more than 3.5 times of width, and the two-stage compression room 3 of this kind of form makes
Forage arrangement is reasonable, can reach the effect that forage cane closely twines connection.The height of two-stage compression room 3 is and one stage of compression room 2
Height be substantially uniform, it is contemplated that the stroke of the density requirements that finally compress and effective piston when meeting pressure, by two
The ratio between Gao Yukuan of level discharge chambe 3 is set to 3.5 or so.
In the present embodiment, first piston 61 is provided with the baffle plate 63 for closing charging aperture 21 when forage is compressed, baffle plate 63
Moved with first piston 61, during first piston 61 advances compression forage, baffle plate 63 progressively closes charging aperture 21, in case
Only the forage in feed space 5 enters one stage of compression room 2, and during first piston 61 is retreated, baffle plate 63 progressively opens charging
Mouth 21, makes the forage in feed space 5 to enter one stage of compression room 2, namely first piston 61 while retreating, material is while fall into one
Level discharge chambe 2.
In the present embodiment, the first telescopic drive part 62, the second telescopic drive part 72 and the 3rd telescopic drive part 82 are and stretch
Contracting oil cylinder, each telescopic oil cylinder is mounted on travel switch, and forage briquetting forming machine is also included for driving the first telescopic drive part
62nd, the hydraulic system and switch board 9 of the second telescopic drive part 72 and the expanding-contracting action of the 3rd telescopic drive part 82.
Hydraulic system includes the control valve group 102, fuel tank 103, motor 104 and the hydraulic pump that are arranged on a chassis 101, electricity
The output shaft of machine 104 is connected to drive hydraulic pump works, control valve group 102 to pass through oil pipe and hydraulic pump with the input shaft of hydraulic pump
It is connected with each telescopic oil cylinder, control valve group 102 is connected by control line with switch board 9.
Switch board 9 be provided with the rotation of automatic charging button, pump startup button, oil cylinder stop button, hand adaptive switched knob and
Control the control button of the first telescopic drive part 62, the second telescopic drive part 72 and the forward-reverse of the 3rd telescopic drive part 82.It is whole
The all program pushbuttons of machine are combined in switch board 9, simple to operate, can realize that artificial loading and automatic charging measure two kinds of moulds
Formula, beneficial to the production automation and efficiency.
Because in one stage of compression room 2, first piston 61 makes to compress the dry rice straw that nature is piled up under certain speed,
The orientation of its cane axis has spy mainly vertical with compression direction namely almost parallel with the working face of first piston 61
Point, therefore the compression travel of first piston 61 is designed as the height of the feeding forage more than needed for.
The forage briquetting forming machine of the present embodiment is divided into manually and automatically two kinds of mode of operations, during manual work pattern, will
The adaptive switched knob of hand on switch board 9 is rotated to manual mode, and automatic charging button need not start, manually by ready rice
Stalk pours into feed space 5, presses the pump startup button on switch board 9, and whole hydraulic system is started working, before pressing oil cylinder afterwards
Enter button, the first telescopic drive part 62 drives first piston 61 to advance, until corresponding travel switch is touched, the first flexible drive
The stopping of moving part 62 is acted, and completes the first second compression of rice straw, and rice straw volume-diminished simultaneously enters two-stage compression room 3 and forming room
4.Then press briquetting and decline button, the second telescopic drive part 72 drives second piston 71 to decline, until touching corresponding row
Cheng Kaiguan, the stopping of the second telescopic drive part 72 action completes the second second compression of rice straw, and rice straw volume further reduces simultaneously
It is pressed into forming room 4.Press again and push away bag forwarding button, the 3rd telescopic drive part 82 drives push pedal 81 to advance, and forming blocks are released
Forming room 4, discharges through discharging opening 41, until touching travel switch, the stopping of the 3rd telescopic drive part 82 action completes briquetting mistake
Journey, finally presses the corresponding button and returns successively, successively retreats push pedal 81, second piston 71 rises, first piston 61 is retreated, and is
Next task is prepared.In whole process, in case of emergency, oil cylinder stop button is pressed, you can realize hydraulic cylinder
The pause of work, rotary oil cylinder stop button can continue normal work（As pressure reaches hydraulic cylinder limiting value, hydraulic cylinder can not
Piston is driven, this button need to be just pressed）, the motion of hydraulic cylinder is all the intermittent movement being engaged according to setting program, is only gone up
The hydraulic cylinder travel of one-level is completed, and the hydraulic cylinder of next stage could start.
During automatic operation mode, the adaptive switched knob of hand is rotated to auto state, start automatic charging button, press control
Pump startup button on cabinet 9, blocking rotary type level detector is started working, continual in feed space 5 using uninterrupted feed mechanism
Feeding, when material reaches blocking rotary type level detector rotating vane, blade stops the rotation, now controller in triggering switch board 9
Program, controls forage briquetting forming machine according to the sequential compression forage of above-mentioned manual work pattern.First telescopic drive part 62,
The flexible stroke and sequence of movement of two telescopic drive parts 72 and the 3rd telescopic drive part 82 match somebody with somebody hop controller and control by travel switch
Valve group processed 102 is controlled.
The above is only preferred embodiment of the present utility model, and protection domain of the present utility model is not limited merely to
Above-described embodiment.To those of ordinary skill in the art, the gained under the premise of the utility model technology design is not departed from
To modifications and variations also should be regarded as protection domain of the present utility model.
Claims (9)
1. a kind of forage briquetting forming machine, it is characterised in that：Including frame（1）, the frame（1）On one stage of compression room is installed
（2）, two-stage compression room（3）, forming room（4）And feed space（5）, the one stage of compression room（2）With two-stage compression room（3）Connection,
The two-stage compression room（3）With forming room（4）Connection, the one stage of compression room（2）It is provided with charging aperture（21）, the forming room
（4）It is provided with discharging opening（41）, the feed space（5）With the charging aperture（21）Connection, also including for by one stage of compression room（2）
In forage press-in two-stage compression room（3）The first compression mechanism（6）, for by two-stage compression room（3）In forage be pressed into
Type room（4）The second compression mechanism（7）And for by forming room（4）In forage from discharging opening（41）The discharging mechanism of release
（8）.
2. forage briquetting forming machine according to claim 1, it is characterised in that：First compression mechanism（6）Compression grass
The direction of material and the second compression mechanism（7）The direction for compressing forage is mutually perpendicular to, the discharging mechanism（8）Release the direction of forage
With the second compression mechanism（7）The direction for compressing forage is mutually perpendicular to.
3. forage briquetting forming machine according to claim 1, it is characterised in that：The charging aperture（21）Positioned at one stage of compression
Room（2）Top, the feed space（5）Positioned at one stage of compression room（2）Top, and feed space（5）Bottom and charging aperture
（21）Communicate.
4. forage briquetting forming machine according to claim 1, it is characterised in that：The feed space（5）Blocking rotary type is installed
Level detector.
5. forage briquetting forming machine according to claim 1, it is characterised in that：The one stage of compression room（2）Volume be
Two-stage compression room（3）More than 4 times of volume.
6. forage briquetting forming machine according to claim 1, it is characterised in that：The one stage of compression room（2）With two grades of pressures
Contracting room（3）It is interconnected and constitutes a regular hexahedron chamber for entirety, the two-stage compression room（3）And forming room（4）Mutually interconnect
It is logical to constitute a regular hexahedron chamber for entirety.
7. forage briquetting forming machine according to any one of claim 1 to 6, it is characterised in that：First compressor
Structure（6）Including first piston（61）And with first piston（61）The first connected telescopic drive part（62）, second compressor
Structure（7）Including second piston（71）And with second piston（71）The second connected telescopic drive part（72）, the discharging mechanism（8）
Including push pedal（81）And with push pedal（81）The 3rd connected telescopic drive part（82）.
8. forage briquetting forming machine according to claim 7, it is characterised in that：The first piston（61）It is connected with pressure
By charging aperture during contracting forage（21）The baffle plate of closing（63）.
9. forage briquetting forming machine according to claim 7, it is characterised in that：The first telescopic drive part（62）,
Two telescopic drive parts（72）With the 3rd telescopic drive part（82）Telescopic oil cylinder is, each telescopic oil cylinder is mounted on travel switch,
The forage briquetting forming machine is also included for driving the first telescopic drive part（62）, the second telescopic drive part（72）Stretched with the 3rd
Contracting actuator（82）The hydraulic system and switch board of expanding-contracting action（9）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621170025.7U CN206287557U (en) | 2016-11-02 | 2016-11-02 | Forage briquetting forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621170025.7U CN206287557U (en) | 2016-11-02 | 2016-11-02 | Forage briquetting forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206287557U true CN206287557U (en) | 2017-06-30 |
Family
ID=59099111
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621170025.7U Expired - Fee Related CN206287557U (en) | 2016-11-02 | 2016-11-02 | Forage briquetting forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206287557U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106427024A (en) * | 2016-11-02 | 2017-02-22 | 湖南农业大学 | Forage briquetting machine |
| US10933603B2 (en) | 2019-06-12 | 2021-03-02 | Ernest J. Sweetland, Iii | Device for forming bio-logs and method therefor |
-
2016
- 2016-11-02 CN CN201621170025.7U patent/CN206287557U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106427024A (en) * | 2016-11-02 | 2017-02-22 | 湖南农业大学 | Forage briquetting machine |
| US10933603B2 (en) | 2019-06-12 | 2021-03-02 | Ernest J. Sweetland, Iii | Device for forming bio-logs and method therefor |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170630 Termination date: 20191102 |
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| CF01 | Termination of patent right due to non-payment of annual fee |