CN206272754U - A kind of Visualized Monitoring System for being molded production - Google Patents
A kind of Visualized Monitoring System for being molded production Download PDFInfo
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- CN206272754U CN206272754U CN201621255844.1U CN201621255844U CN206272754U CN 206272754 U CN206272754 U CN 206272754U CN 201621255844 U CN201621255844 U CN 201621255844U CN 206272754 U CN206272754 U CN 206272754U
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- injection
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 60
- 238000012544 monitoring process Methods 0.000 title claims abstract description 47
- 238000004891 communication Methods 0.000 claims abstract description 48
- 238000001746 injection moulding Methods 0.000 claims abstract description 33
- 238000005259 measurement Methods 0.000 claims abstract description 16
- 238000012806 monitoring device Methods 0.000 claims abstract description 13
- 238000002347 injection Methods 0.000 claims description 40
- 239000007924 injection Substances 0.000 claims description 40
- 238000000034 method Methods 0.000 claims description 26
- 230000003993 interaction Effects 0.000 claims description 13
- 238000012800 visualization Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000007726 management method Methods 0.000 description 32
- 238000005516 engineering process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000003325 tomography Methods 0.000 description 2
- 238000007405 data analysis Methods 0.000 description 1
- 238000013523 data management Methods 0.000 description 1
- 238000013079 data visualisation Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
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- General Factory Administration (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model is related to a kind of Visualized Monitoring System for being molded production, including injection moulding apparatus, mould on-line monitoring device, position-measurement device, temperature sensor, data acquisition unit, communication bus and background monitoring equipment；The injection moulding apparatus include barrel, injection molding mechanical arm, fixed form, collapsible form and hydraulic system；The mould on-line monitoring device is arranged on injection moulding apparatus, the view data for gathering whole injection moulding process, and is sent to the background monitoring equipment by communication bus；The position-measurement device is used to measure the run location information of the collapsible form, and sends to the data acquisition unit；The temperature sensor is arranged on pipeline, the temperature information for detecting colloidal sol, and is sent to the data acquisition unit；The data that the data acquisition unit will be collected, are sent to background monitoring equipment by communication bus.
Description
Technical field
The utility model is related to a kind of monitoring system, particularly a kind of Visualized Monitoring System for being molded production.
Background technology
At present, with the development and the extensive use of engineering plastics of plastics technology, plastic product is increasingly appearing in
In the middle of the production of people, life, and the requirement more and more higher of manufacturing technology, precision to injection-moulding device etc., injection is given birth to therewith
Produce the requirement also more and more higher of management system.
At present, in the production scene of plastic product, typically by the control panel on injection machine according to setting
Working procedure control injection machine to be produced, manage the subsidiary engine equipment of injection machine by the practical experience of operating personnel
Operating process.And pass through manually to be monitored production, increase human cost, and requirement to operating personnel is higher.
Utility model content
The purpose of this utility model is the shortcoming and deficiency for overcoming prior art, there is provided a kind of to be molded the visual of production
Change monitoring system.
The utility model is realized by following scheme：A kind of Visualized Monitoring System for being molded production, including injection dress
Put, mould on-line monitoring device, position-measurement device, temperature sensor, data acquisition unit, communication bus and background monitoring equipment；
The injection moulding apparatus include barrel, injection molding mechanical arm, fixed form, collapsible form and hydraulic system；The barrel
For filling colloidal sol, and transmitted to injection molding mechanical arm by pipeline；The hydraulic system is used to drive collapsible form and fixed form
Carry out matched moulds or die sinking；The injection molding mechanical arm is used for injecting colloidal sol in the die cavity after matched moulds；
The mould on-line monitoring device is arranged on injection moulding apparatus, the view data for gathering whole injection moulding process, and
Sent to the background monitoring equipment by communication bus；
The position-measurement device is used to measure the run location information of the collapsible form, and sends to the number
According to collector；
The temperature sensor is arranged on pipeline, the temperature information for detecting colloidal sol, and transmission to the data are adopted
Storage；
The data that the data acquisition unit will be collected, are sent to background monitoring equipment by communication bus.
Preferably, the position-measurement device is rod-pulling type electronic ruler, it is arranged in the tracks of collapsible form, uses
In the positional information of the operation of detection collapsible form.
Used as further improvement of the utility model, the injection moulding apparatus also include human-computer interaction interface, for showing
The data of data acquisition unit are stated, and for receiving operational order.It is connected with human-computer interaction interface by by data acquisition unit,
Conveniently can at the scene check the parameter information of injection moulding apparatus.
Used as further improvement of the utility model, the data acquisition unit includes data acquisition module and communication module；
The data acquisition module includes signal input part, I/V modular converters, A/D modular converters and microprocessor；The signal input
End, for receiving position measurement apparatus and the signal of temperature sensor；The I/V modular converters are used to be converted into current signal
Voltage signal；The A/D conversion modules are used to for analog signal to be converted into data signal；The microprocessor is by the data signal
Communication module is forwarded to after being processed, is sent to the communication bus by the communication module, then transmitted to backstage prison
Control equipment.
Used as further improvement of the utility model, the communication module includes communication bus controller, photoelectrical coupler
With communication bus transceiver；The communication bus controller receives the signal of the microprocessor, and enters by photoelectrical coupler
After row treatment, send to communication bus transceiver, retransmit to the communication bus.
Used as further improvement of the utility model, the mould on-line monitoring device includes camera, video frequency collection card, photograph
Mingguang City source and pattern process computer；The camera carries out data acquisition to image, then it is number to be forwarded by video frequency collection card
Word signal, and send to pattern process computer and processed；The lighting source is adopted for auxiliary camera to image
Collection.
Used as further improvement of the utility model, the background monitoring equipment includes injection production management server and shifting
Dynamic terminal；The injection production management server is used to store and process the data of communication bus transmission, and carries out at visualization
Reason；The mobile terminal is attached with injection production management server, and carries out the interaction of data.
Compared to prior art, the utility model can realize the pipe of the aspects such as plan, technique, the quality in injection production
Reason requirement, by the on-line monitoring to injection machine and peripheral equipment, can also obtain the data message of equipment, realize the reality of equipment
When monitor and manage, solve at present injection production management process in information tomography, manual monitoring equipment state, papery equipment letter
The problems such as breath management, data discrete and complexity, intelligent production of injection production overall process is realized, improve enterprise and injection is produced
The supervision of overall process and control ability, with reach become more meticulous, it is information-based, it is visual injection production management requirement.
In order to more fully understand and implement, the utility model is described in detail below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is the basic framework block diagram of the utility model monitoring system.
Fig. 2 is the structure chart of injection moulding apparatus of the present utility model.
Fig. 3 is the internal frame diagram of data acquisition unit of the present utility model.
Specific embodiment
In order to solve the defect of prior art, the utility model provides a kind of visualization prison being applied in injection production
Control system.It is introduced especially by following embodiment.
Monitoring system of the present utility model includes injection production management software, visualization on-line monitoring module two large divisions.
Wherein, the software of injection production management is to be molded the management level that production management software is system, by the online prison of visualization
The data messages such as Real-time Collection production scene board operation conditions, mould state and the production status of module are controlled, injection is produced
Process is comprehensively monitored and data analysis, realizes the visualized management at Workshop Production scene, meets injection procedure for producing
Review with management and control needs, and can be docked and be interacted with the information system such as ERP, the information of the related functional department of lifting production is total to
Enjoy and cooperate with efficiency.And the visualization on-line monitoring module, then belong to for aiding in realizing that the hardware of this management function sets
Put.
First, the basic framework and the composition of main hardware for illustrating the whole system in the utility model are introduced.
Fig. 1 is referred to, it is the basic framework block diagram of monitoring system of the present utility model.Injection life of the present utility model
The Visualized Monitoring System of product, including injection moulding apparatus 1, mould on-line monitoring device 2, position-measurement device 3, temperature sensor 4, number
According to collector 5, communication bus 6 and background monitoring equipment 7.The utility model passes through mould on-line monitoring device 2, position-measurement device
Injection moulding apparatus 1 are carried out data acquisition by the 3rd, temperature sensor 4 respectively.Wherein, the collection of mould on-line monitoring device 2 image information, and
Send into communication bus 6, received by background monitoring equipment 7.And the receiving position measurement apparatus 3 of data acquisition unit 5 and temperature
The signal of sensor 4 is spent, and is sent into communication bus 6, then received by background monitoring equipment 7.
Wherein, please refer to Fig. 2, it is the structural representation of injection moulding apparatus of the present utility model.The injection moulding apparatus 1
Including barrel 11, injection molding mechanical arm 12, fixed form 13, collapsible form 14, hydraulic system and human-computer interaction interface 15.The material
Cylinder 11 is used to fill colloidal sol, and is transmitted to injection molding mechanical arm 12 by pipeline 121.The hydraulic system be used for drive collapsible form with
Fixed form carries out matched moulds or die sinking；The injection molding mechanical arm is used for injecting colloidal sol in the die cavity after matched moulds.
The mould on-line monitoring device 2 is arranged on injection moulding apparatus, the view data for gathering whole injection moulding process, and
Sent to the background monitoring equipment by communication bus.
The position-measurement device 3 is used to measuring the run location information of the collapsible form, and sends to described
Data acquisition unit.Preferably, the position-measurement device is rod-pulling type electronic ruler, the tracks of collapsible form are arranged on
On, the positional information of the operation for detecting collapsible form.
The temperature sensor 4 is arranged on pipeline, the temperature information for detecting colloidal sol, and transmission to the data are adopted
Storage.
The data that the data acquisition unit 5 will be collected, are sent to background monitoring equipment by communication bus.
The human-computer interaction interface 15, the data for showing the data acquisition unit, and for receiving operational order.
It is connected with human-computer interaction interface by by data acquisition unit, it is also possible to the convenient parameter information for checking injection moulding apparatus at the scene.
Fig. 3 is further referred to, it is the inside connection block diagram of data acquisition unit of the present utility model.The data acquisition
Device 5 includes data acquisition module and communication module.The data acquisition module includes signal input part, I/V modular converters, A/D
Modular converter and microprocessor.The signal input part, for receiving position measurement apparatus and the signal of temperature sensor；It is described
I/V modular converters are used to for current signal to be converted into voltage signal；The A/D conversion modules are used to for analog signal to be converted into number
Word signal；The microprocessor is forwarded to communication module after the data signal is processed, by the communication module send to
The communication bus, then transmit to the background monitoring equipment.
Wherein, the communication module includes communication bus controller, photoelectrical coupler and communication bus transceiver；It is described logical
News bus control unit receives the signal of the microprocessor, and after photoelectrical coupler is processed, sends to communication bus
Transceiver, retransmits to the communication bus.
Specifically, in the present embodiment, the mould on-line monitoring device includes camera, video frequency collection card, lighting source
And pattern process computer；The camera carries out data acquisition to image, then it is data signal to be forwarded by video frequency collection card,
And transmission to pattern process computer is processed；The lighting source is acquired for auxiliary camera to image.
Further, the background monitoring equipment includes injection production management server and mobile terminal.The injection production
Management server is used to store and process the data of communication bus transmission, and carries out visualization processing；The mobile terminal and note
Modeling production management server is attached, and carries out the interaction of data.
Secondly the composition of the injection production management software of monitoring system of the present utility model, is introduced again.
Injection production management software is made up of control data corporation, mobile job platform, the part of data interaction interface three.
A) control data corporation
Control data corporation belongs to the backstage of injection production management software, can gather, store, analysis visualization on-line monitoring
The data of module, and the overall process of injection production is intuitively shown by data visualization method, with monitor in real time, batch work pipe
Reason, process management, quality management, statistical report form, OEE indexs, parameter setting and the big function of system administration eight.
Monitor in real time：By visualizing the data message of on-line monitoring module, manager can be directly by computer to note
Modeling production process carries out monitor in real time.Warning message is had when there are abnormal conditions and relevant staff is notified according to setting
Processed.
Criticize work management：Job order can be automatically generated according to order entry, software is filtered out from product information and product description
The corresponding machine of product, die information, keeper need to only select the equipment of work to be sent and number amount and planned time are sent in typing,
Detailed list display current machine has sent the work order information of work.
Process management：By visualize on-line monitoring module obtain production process in actual molding parameter (machine cycle,
Artificial cycle, temperature, pressure), reviewing for every mould product quality is accomplished with graphical recording mode, parameters history can be reviewed.
Quality management：By the real-time acquisition to production technology parameter index, the technological parameter index with database is carried out
Fixed contrast, so as to problem retrospective analysis.Statistics and analysis can be carried out to a variety of causes of substandard products during production simultaneously.
Statistical report form：The need for according to production management, various forms are accurately generated, realize with no paper and save manpower money
Source.
OEE indexs：According to data messages such as real-time equipment, the products for obtaining, realize that overall equipment efficiency.comprehensive efficiency of equipment OEE is analyzed, be
Enterprise finds the bottleneck of influence production efficiency, it is to avoid unnecessary consuming, reaches the purpose of improve production efficiency.
Parameter setting：Realize the communications parameter configuration of software, alarm parameters configuration and other settings etc..
System administration：The function such as including user management, rights management, information management, Password Management.
B) mobile job platform
Mobile job platform passes through wireless network communication technique, the work(such as achievable equipment query, task place an order, information warning
Can, make to carry out information fusion between injection production management system and office computer, smart mobile phone, realize producing whole injection
The tracking and managing of Cheng Jinhang Life cycle.
Monitor in real time：Injection production process can in real time be obtained by mobile job platform and the communication of control data corporation
In relevant information.
Task places an order：Associated production task is issued to by control data corporation by mobile job platform, in data management
The heart carries out batch work management according to mission bit stream.
Information warning：When there are abnormal conditions, control data corporation will send information warning to shifting according to related setting
Dynamic job platform, notifies that relevant staff is processed.
C) data interaction interface
The enterprise information system such as data interaction interface and ERP system carries out data interaction, and it is each to integrate injection production scene
Item creation data, for injection production management provides real-time, accurate creation data source, the letter of lifting production management functional department
Breath is shared, collaboration efficiency and process optimization.
Compared to prior art, the utility model can realize the pipe of the aspects such as plan, technique, the quality in injection production
Reason requirement, by the on-line monitoring to injection machine and peripheral equipment, can also obtain the data message of equipment, realize the reality of equipment
When monitor and manage, solve at present injection production management process in information tomography, manual monitoring equipment state, papery equipment letter
The problems such as breath management, data discrete and complexity, intelligent production of injection production overall process is realized, improve enterprise and injection is produced
The supervision of overall process and control ability, with reach become more meticulous, it is information-based, it is visual injection production management requirement.
The utility model is not limited to above-mentioned implementation method, if do not taken off to various changes of the present utility model or deformation
From spirit and scope of the present utility model, if these are changed and deformation belongs to claim of the present utility model and equivalent technologies
Within the scope of, then the utility model is also intended to comprising these changes and deforms.
Claims (7)
- It is 1. a kind of to be molded the Visualized Monitoring System for producing, it is characterised in that：Including injection moulding apparatus, mould on-line monitoring device, position Put measurement apparatus, temperature sensor, data acquisition unit, communication bus and background monitoring equipment；The injection moulding apparatus include barrel, injection molding mechanical arm, fixed form, collapsible form and hydraulic system；The barrel is used for Dress colloidal sol, and transmitted to injection molding mechanical arm by pipeline；The hydraulic system is carried out for driving collapsible form with fixed form Matched moulds or die sinking；The injection molding mechanical arm is used for injecting colloidal sol in the die cavity after matched moulds；The mould on-line monitoring device is arranged on injection moulding apparatus, for gathering the view data of whole injection moulding process, and is passed through Communication bus is sent to the background monitoring equipment；The position-measurement device is used to measure the run location information of the collapsible form, and transmission to the data are adopted Storage；The temperature sensor is arranged on pipeline, the temperature information for detecting colloidal sol, and is sent to the data acquisition unit；The data that the data acquisition unit will be collected, are sent to background monitoring equipment by communication bus.
- 2. the Visualized Monitoring System of production is molded according to claim 1, it is characterised in that：The position-measurement device is Rod-pulling type electronic ruler, is arranged in the tracks of collapsible form, the positional information of the operation for detecting collapsible form.
- 3. the Visualized Monitoring System of production is molded according to claim 1, it is characterised in that：The injection moulding apparatus also include Human-computer interaction interface, the data for showing the data acquisition unit, and for receiving operational order.
- 4. the Visualized Monitoring System of production is molded according to claim 1, it is characterised in that：The data acquisition unit includes Data acquisition module and communication module；The data acquisition module includes signal input part, I/V modular converters, A/D modular converters And microprocessor；The signal input part, for receiving position measurement apparatus and the signal of temperature sensor；The I/V conversions Module is used to for current signal to be converted into voltage signal；The A/D conversion modules are used to for analog signal to be converted into data signal； The microprocessor is forwarded to communication module after the data signal is processed, and is sent to the communication by the communication module Bus, then transmit to the background monitoring equipment.
- 5. the Visualized Monitoring System of production is molded according to claim 4, it is characterised in that：The communication module includes logical News bus control unit, photoelectrical coupler and communication bus transceiver；The communication bus controller receives the microprocessor Signal, and after photoelectrical coupler is processed, send to communication bus transceiver, retransmit to the communication bus.
- 6. the Visualized Monitoring System of production is molded according to claim 1, it is characterised in that：The mould on-line monitoring device Including camera, video frequency collection card, lighting source and pattern process computer；The camera carries out data acquisition to image, It is data signal to be forwarded by video frequency collection card again, and transmission to pattern process computer is processed；The lighting source is used Image is acquired in auxiliary camera.
- 7. the Visualized Monitoring System of production is molded according to claim 1, it is characterised in that：The background monitoring equipment bag Include injection production management server and mobile terminal；The injection production management server is used to storing and processing communication bus biography Defeated data, and carry out visualization processing；The mobile terminal is attached with injection production management server, and carries out data Interaction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621255844.1U CN206272754U (en) | 2016-11-18 | 2016-11-18 | A kind of Visualized Monitoring System for being molded production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621255844.1U CN206272754U (en) | 2016-11-18 | 2016-11-18 | A kind of Visualized Monitoring System for being molded production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206272754U true CN206272754U (en) | 2017-06-20 |
Family
ID=59040877
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621255844.1U Expired - Fee Related CN206272754U (en) | 2016-11-18 | 2016-11-18 | A kind of Visualized Monitoring System for being molded production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206272754U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108927477A (en) * | 2018-07-09 | 2018-12-04 | 安徽思源三轻智能制造有限公司 | Die forging machine monitoring device |
| CN112045959A (en) * | 2020-09-02 | 2020-12-08 | 厦门理工学院 | Big data-based injection molding online visual detection system and equipment thereof |
| CN112729639A (en) * | 2019-10-14 | 2021-04-30 | 浙江大学软件学院（宁波）管理中心（宁波软件教育中心） | OEE (optical electronic equipment) calculation method and device for wood carving automation equipment |
| CN114039312A (en) * | 2021-11-19 | 2022-02-11 | 浙江华云电力工程设计咨询有限公司 | Ventilation and cooling system for sea-crossing bridge power transmission steel box girder section |
-
2016
- 2016-11-18 CN CN201621255844.1U patent/CN206272754U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108927477A (en) * | 2018-07-09 | 2018-12-04 | 安徽思源三轻智能制造有限公司 | Die forging machine monitoring device |
| CN112729639A (en) * | 2019-10-14 | 2021-04-30 | 浙江大学软件学院（宁波）管理中心（宁波软件教育中心） | OEE (optical electronic equipment) calculation method and device for wood carving automation equipment |
| CN112045959A (en) * | 2020-09-02 | 2020-12-08 | 厦门理工学院 | Big data-based injection molding online visual detection system and equipment thereof |
| CN114039312A (en) * | 2021-11-19 | 2022-02-11 | 浙江华云电力工程设计咨询有限公司 | Ventilation and cooling system for sea-crossing bridge power transmission steel box girder section |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170620 |