CN209170419U - One kind is based on the twinborn apparatus remote maintenance system of digitlization - Google Patents
One kind is based on the twinborn apparatus remote maintenance system of digitlization Download PDFInfo
- Publication number
- CN209170419U CN209170419U CN201822097455.6U CN201822097455U CN209170419U CN 209170419 U CN209170419 U CN 209170419U CN 201822097455 U CN201822097455 U CN 201822097455U CN 209170419 U CN209170419 U CN 209170419U
- Authority
- CN
- China
- Prior art keywords
- module
- data
- instruction
- cloud server
- receive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Testing And Monitoring For Control Systems (AREA)
- General Factory Administration (AREA)
Abstract
The utility model proposes one kind based on the twinborn apparatus remote maintenance system of digitlization, it is related to digital factory technology field, including on-site terminal, industrial gateway, Cloud Server and monitor terminal, the on-site terminal includes numerical control device, environmental sensor and monitoring camera, the industrial gateway provides hardware device interface and software translation-protocol, the on-site terminal is linked into the Cloud Server, the order for receiving the Cloud Server simultaneously operates the controller of the on-site terminal, and the monitor terminal is connect by network with the Cloud Server.The utility model can show with the field data of long range acquisition plant produced equipment and in 3D virtual factory that administrative staff can monitor the operating status of equipment in real time；When there is abnormal prompt, administrative staff can carry out plant maintenance diagnosis in 3D environment and obtain Real-time Feedback, even solve the problems, such as so as to remote analysis problem.
Description
Technical field
It is especially a kind of long-range based on twinborn equipment is digitized the utility model relates to digital factory technology field
Maintenance system.
Background technique
With the rapid development of economic globalization and science and technology, Chinese Manufacturing Enterprises are faced with difficult challenge.Herein
Under background, shop equipment maintenance cost is the Xiang Kaizhi that can be cut in first.We always it is expected with less employee more
More equipment operations and maintenance are completed under low cost.
Currently, the principal element for restricting industrial equipment maintenance team productivity has: number of devices is more and disperses, and lacks unified
Maintenance tool；The device is complicated, and the requirement to maintenance personnel is high；Maintenance work generally requires to carry out in device context, influences to imitate
Rate.
Utility model content
Purpose of the utility model is to solve disadvantages existing in the prior art, so that the one kind proposed is based on number
Change twinborn apparatus remote maintenance system, be not only able to achieve the 3D visual remote integrated management of equipment, while being able to achieve and setting
Standby fault pre-alarming and remote diagnosis.
The utility model specifically adopts the following technical scheme that realization:
One kind is based on the twinborn apparatus remote maintenance system of digitlization, including on-site terminal, industrial gateway, Cloud Server
And monitor terminal, the on-site terminal include numerical control device, environmental sensor and monitoring camera, the industrial gateway provides hard
The on-site terminal is linked into the Cloud Server, while receiving the cloud service by part equipment interface and software translation-protocol
The order of device operates the controller of the on-site terminal, and the monitor terminal is connected by network and the Cloud Server
It connects.
Preferably, the Cloud Server includes the first data transmit-receive module, data processing module, database module and use
Family management module, first data transmit-receive module respectively with the industrial gateway, the data processing module and the monitoring
Terminal connection, the data processing module are connect with the database module, and first data transmit-receive module, which receives, comes from institute
The upload data for stating industrial gateway, through the data processing module, treated that total data is saved into the database module,
Partial data is then sent to monitor terminal via the first data transmit-receive module, and first data transmit-receive module receives come from simultaneously
The instruction of monitor terminal, the user management module is used to log in user and permission is managed.
Preferably, under normal circumstances, the partial data includes the weight of the status data of equipment entirety, core component
Want the video data of data, crucial camera；In the case where abnormal conditions occurs in equipment, the data processing module will transmit abnormal set
Standby partial data is to the first data transmit-receive module and is sent to monitor terminal.
Preferably, two classes that the monitor terminal issues instruct and are transmitted to the number by first data transmit-receive module
According to processing module, three classes instruction is sent to the industrial gateway.
Preferably, the three classes instruction includes facility switching instruction, parameter setting instruction and debugging instruction, the three classes
Instruction will operate physical device by network.
Preferably, the monitor terminal include the second data transmit-receive module, three-dimensional factory's module, data fusion module,
Display module and control module, second data transmit-receive module and first data transmit-receive module, the data fusion mould
Block and control module connection, the data fusion module also with three-dimensional factory's module, control module and display module
Connection, wherein
Second data transmit-receive module receives the data from the Cloud Server and is transmitted to the data fusion module,
The control instruction from the control module is sent to the Cloud Server simultaneously；
Three-dimensional factory's module is used to establish 3D virtual factory by the actual conditions of factory；
The data fusion module synthesis is from three dimension factory's modules, the second data transmit-receive module and control module
Information renders final image；
The final image that the display module renders data fusion module is shown；
The control module receives the control instruction of user and execution.
Preferably, the control instruction that the control module receives user includes: image aspects, zoom control instruction, pass
To the data fusion module；Data transfer instruction, are transmitted to second data transmit-receive module；Numerical control device operational order passes
To second data transmit-receive module.
It is provided by the utility model to be based on digitizing twinborn apparatus remote maintenance system, the beneficial effect is that: it can
It is shown with the field data of long range acquisition shop equipment and in 3D virtual factory, administrative staff can be to the operating status of equipment
It is monitored in real time；When there is abnormal prompt, administrative staff can carry out plant maintenance diagnosis in 3D environment and obtain in real time
Feedback even solves the problems, such as so as to remote analysis problem.
Detailed description of the invention
Fig. 1 is the utility model based on the functional block diagram for digitizing twinborn apparatus remote maintenance system.
Specific embodiment
To further illustrate each embodiment, the utility model is provided with attached drawing.These attached drawings are in the utility model discloses
A part of appearance mainly to illustrate embodiment, and can cooperate the associated description of specification former come the running for explaining embodiment
Reason.Cooperation refers to these contents, and those of ordinary skill in the art will be understood that other possible embodiments and sheet are practical new
The advantages of type.Component in figure is not necessarily to scale, and similar component symbol is conventionally used to indicate similar component.
Now in conjunction with the drawings and specific embodiments, the present invention will be further described.
Digitizing twins is to make full use of the data such as physical model, sensor update, history run, in Virtual Space
Mapping is completed, to completely reflect the lifecycle process of corresponding physical entity.This physical entity can be factory,
Producing line, equipment etc..
As shown in Figure 1, it is provided in this embodiment a kind of based on the twinborn apparatus remote maintenance system of digitlization, including now
Field terminal, industrial gateway, Cloud Server and monitor terminal, on-site terminal include numerical control device, environmental sensor and monitoring camera
Head etc., industrial gateway provide hardware device interface and software translation-protocol, on-site terminal are linked into the Cloud Server, simultaneously
The order for receiving Cloud Server operates the controller of on-site terminal, and monitor terminal is connect by network with Cloud Server.
Wherein, Cloud Server includes the first data transmit-receive module, data processing module, database module and user management mould
Block, the first data transmit-receive module are connect with industrial gateway, data processing module and monitor terminal respectively, data processing module and number
It is connected according to library module, the first data transmit-receive module receives the upload data from industrial gateway, after data processing module is handled
Total data be saved into database module, wherein data processing module cleans initial data, promoted the quality of data, and
It is stored in database module.Under normal circumstances, data processing module is only by significant data (such as the status number of equipment entirety
According to the significant data of, core component, the video data of crucial camera) it is transmitted to the first data transmit-receive module and is sent to monitoring eventually
End；When detecting unit exception (i.e. equipment running status data exceed preset normal range (NR), do not break down at this time),
The partial data for transmitting warping apparatus also to the first data transmit-receive module and is sent to monitor terminal by data processing module.In this way
Volume of transmitted data can be effectively reduced while guaranteeing quality monitoring.First data transmit-receive module is received from monitoring eventually simultaneously
Instruction is done following classification in the present embodiment by the instruction at end: one kind instruction is that image aspects, zoom control instruct, and is transmitted to data
Fusion Module；The instruction of two classes is that data transfer instruction, is transmitted to the second data transmit-receive module；Three classes instruction is that numerical control device operation refers to
It enables, is transmitted to the second data transmit-receive module.Wherein, the instruction of two classes is transmitted to data processing module, and three classes instruction is sent to industrial gateway.
User management module is used to log in user and permission is managed.
Wherein, monitor terminal includes the second data transmit-receive module, three-dimensional factory module, data fusion module, display module
And control module, the second data transmit-receive module are connect with the first data transmit-receive module, data fusion module and control module, data
Fusion Module is also connect with three-dimensional factory's module, control module and display module, and the second data transmit-receive module is received to be taken from cloud
The data of business device are simultaneously transmitted to the data fusion module, while the control instruction from control module is sent to Cloud Server；
Three-dimensional factory's module is used to establish 3D virtual factory by the actual conditions of factory；Data fusion module is comprehensive from three-dimensional factory mould
The information of block, the second data transmit-receive module and control module, renders final image；Display module renders data fusion module
Final image out is shown；Control module receive user control instruction and execution, control instruction include: image aspects,
Zoom control instruction, is transmitted to data fusion module；Data transfer instruction, are transmitted to the second data transmit-receive module；Numerical control device operation
Instruction, is transmitted to second data transmit-receive module.The received data from Cloud Server of second data transmit-receive module are usually
The real time data of on-site terminal.When the instruction of historical data is transferred in control module sending, Cloud Server will be sent out to monitor terminal
Send corresponding historical data, after being merged by data fusion module, show eventually by display terminal.
In the present embodiment, three classes instruction is that numerical control device operational order, including facility switching, parameter setting, debugging etc. refer to
It enables.When discovering device exception, administrative staff can in 3D virtual factory digitlization twins corresponding to physical device into
The instructions such as row facility switching, parameter setting, debugging operation, these instructions will carry out corresponding operating to physical device by network,
The operating result of these instructions will be presented in real time in 3D virtual factory, just as carrying out maintenance diagnosis at the scene.
It is provided by the utility model to be based on digitizing twinborn apparatus remote maintenance system, it can be set with long range acquisition factory
Standby field data simultaneously shows that administrative staff can monitor the operating status of equipment in real time in 3D virtual factory；When
When having abnormal prompt, administrative staff can carry out plant maintenance diagnosis in 3D environment and obtain Real-time Feedback, so as to remote
Journey problem analysis even solves the problems, such as.
Although specifically showing and describing the utility model in conjunction with preferred embodiment, those skilled in the art is answered
This is understood, in the spirit and scope for not departing from the utility model defined by the appended claims, in form and details
On the utility model can be made a variety of changes, be the protection scope of the utility model.
Claims (7)
1. one kind is based on digitizing twinborn apparatus remote maintenance system, including on-site terminal, industrial gateway, Cloud Server and
Monitor terminal, which is characterized in that the on-site terminal includes numerical control device, environmental sensor and monitoring camera, the industry
Gateway provides hardware device interface and software translation-protocol, and the on-site terminal is linked into the Cloud Server, is received simultaneously
The order of the Cloud Server operates the controller of the on-site terminal, and the monitor terminal passes through network and the cloud
Server connection.
2. according to claim 1 a kind of based on the twinborn apparatus remote maintenance system of digitlization, it is characterised in that: institute
State Cloud Server include the first data transmit-receive module, data processing module, database module and user management module, described first
Data transmit-receive module is connect with the industrial gateway, the data processing module and the monitor terminal respectively, at the data
Reason module is connect with the database module, and first data transmit-receive module receives the upload number from the industrial gateway
According to through the data processing module, treated that total data is saved into the database module, and partial data is then via first
Data transmit-receive module is sent to monitor terminal, and first data transmit-receive module receives the instruction from monitor terminal, institute simultaneously
User management module is stated for being managed to user's login and permission.
3. according to claim 2 a kind of based on the twinborn apparatus remote maintenance system of digitlization, it is characterised in that:
Under normal circumstances, the partial data includes the status data of equipment entirety, the significant data of core component, crucial camera
Video data；In the case where abnormal conditions occurs in equipment, the data processing module will transmit the partial data of warping apparatus to first
Data transmit-receive module is simultaneously sent to monitor terminal.
4. according to claim 2 a kind of based on the twinborn apparatus remote maintenance system of digitlization, it is characterised in that: institute
The two classes instruction for stating monitor terminal sending is transmitted to the data processing module, three classes instruction by first data transmit-receive module
It is sent to the industrial gateway.
5. according to claim 4 a kind of based on the twinborn apparatus remote maintenance system of digitlization, it is characterised in that: institute
Stating three classes instruction includes facility switching instruction, parameter setting instruction and debugging instruction, and the three classes instruction will be by network to reality
Border equipment is operated.
6. according to claim 2 a kind of based on the twinborn apparatus remote maintenance system of digitlization, it is characterised in that: institute
It states monitor terminal and includes the second data transmit-receive module, three-dimensional factory module, data fusion module, display module and control module,
Second data transmit-receive module and first data transmit-receive module, the data fusion module and the control module connect
It connects, the data fusion module is also connect with the three-dimensional factory module, control module and display module, wherein
Second data transmit-receive module receives the data from the Cloud Server and is transmitted to the data fusion module, simultaneously
Control instruction from the control module is sent to the Cloud Server；
Three-dimensional factory's module is used to establish 3D virtual factory by the actual conditions of factory；
The comprehensive letter from three dimension factory's modules, the second data transmit-receive module and control module of the data fusion module
Breath, renders final image；
The final image that the display module renders data fusion module is shown；
The control module receives the control instruction of user and execution.
7. according to claim 6 a kind of based on the twinborn apparatus remote maintenance system of digitlization, it is characterised in that: institute
Stating control module and receiving the control instruction of user includes: image aspects, zoom control instruction, is transmitted to the data fusion module；
Data transfer instruction, are transmitted to second data transmit-receive module；Numerical control device operational order is transmitted to the second data transmit-receive mould
Block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822097455.6U CN209170419U (en) | 2018-12-13 | 2018-12-13 | One kind is based on the twinborn apparatus remote maintenance system of digitlization |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822097455.6U CN209170419U (en) | 2018-12-13 | 2018-12-13 | One kind is based on the twinborn apparatus remote maintenance system of digitlization |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209170419U true CN209170419U (en) | 2019-07-26 |
Family
ID=67343726
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822097455.6U Active CN209170419U (en) | 2018-12-13 | 2018-12-13 | One kind is based on the twinborn apparatus remote maintenance system of digitlization |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209170419U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110658789A (en) * | 2019-09-04 | 2020-01-07 | 杭州憶盛医疗科技有限公司 | Intelligent remote diagnosis system and method |
| CN110928232A (en) * | 2019-12-31 | 2020-03-27 | 大连华锐重工焦炉车辆设备有限公司 | Mechanical digital twin control system of coke oven |
| CN111243244A (en) * | 2020-01-13 | 2020-06-05 | 刘国森 | Equipment thing allies oneself with device and system |
| CN112504348A (en) * | 2020-12-11 | 2021-03-16 | 厦门汇利伟业科技有限公司 | Object state display method and system fusing environmental factors |
| CN115933575A (en) * | 2023-01-09 | 2023-04-07 | 北京北测数字技术有限公司 | Industrial real-time operation control system and method based on virtual reality |
| US11687879B2 (en) | 2020-12-17 | 2023-06-27 | International Business Machines Corporation | Providing digital twin assets based off of work orders |
-
2018
- 2018-12-13 CN CN201822097455.6U patent/CN209170419U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110658789A (en) * | 2019-09-04 | 2020-01-07 | 杭州憶盛医疗科技有限公司 | Intelligent remote diagnosis system and method |
| CN110928232A (en) * | 2019-12-31 | 2020-03-27 | 大连华锐重工焦炉车辆设备有限公司 | Mechanical digital twin control system of coke oven |
| CN110928232B (en) * | 2019-12-31 | 2023-11-14 | 大连华锐重工焦炉车辆设备有限公司 | Mechanical digital twin control system of coke oven |
| CN111243244A (en) * | 2020-01-13 | 2020-06-05 | 刘国森 | Equipment thing allies oneself with device and system |
| CN112504348A (en) * | 2020-12-11 | 2021-03-16 | 厦门汇利伟业科技有限公司 | Object state display method and system fusing environmental factors |
| US11687879B2 (en) | 2020-12-17 | 2023-06-27 | International Business Machines Corporation | Providing digital twin assets based off of work orders |
| CN115933575A (en) * | 2023-01-09 | 2023-04-07 | 北京北测数字技术有限公司 | Industrial real-time operation control system and method based on virtual reality |
| CN115933575B (en) * | 2023-01-09 | 2023-05-19 | 北京北测数字技术有限公司 | Industrial real-time operation control system and method based on virtual reality |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN209170419U (en) | One kind is based on the twinborn apparatus remote maintenance system of digitlization | |
| CN105137860B (en) | Industry mechanical arm remotely monitor based on internet and control system | |
| CN208754331U (en) | A kind of textile machine novel maintenance system based on Internet of Things and industrial cloud | |
| CN110865607A (en) | Five-axis numerical control machine tool control method based on digital twinning | |
| CN201163361Y (en) | Control system used for industry assembly line | |
| CN102495610B (en) | System and method for remotely monitoring computerized flat knitting machine on basis of IOT (Internet of things) | |
| CN109695106B (en) | Internet of things sewing machine | |
| CN106774220A (en) | A kind of thermal power plant's dcs on-line operation status monitoring platform | |
| CN112527613A (en) | Equipment fault maintenance method and device based on cloud edge cooperation | |
| CN104898525A (en) | Data acquisition device, data acquisition system and data acquisition method | |
| CN110650174A (en) | MES system of distributed architecture and interaction method of client and server thereof | |
| CN109100984A (en) | The die forging machine intelligent operating system remotely monitored | |
| CN104090549A (en) | Remote water supply control system | |
| CN109696883A (en) | A kind of numerically-controlled machine tool condition monitoring and early warning system based on cloud storage | |
| Wu et al. | Enterprise Digital Intelligent Remote Control System Based on Industrial Internet of Things | |
| CN106094775A (en) | A kind of cutting production line long distance control system | |
| CN112650195A (en) | Equipment fault maintenance method and device based on cloud edge cooperation | |
| CN115480542A (en) | Production line running state and related process data acquisition system | |
| CN208255671U (en) | A kind of paper production workshop operation monitoring device | |
| CN109392192B (en) | Method and system for device connection of SCADA system for fast communication | |
| CN206805257U (en) | Water pump control and monitoring system based on cloud | |
| CN207051725U (en) | A kind of intelligent label power plant architecture system | |
| CN106886204A (en) | Industrial 4.0 coal-fired flue-gas pollution reducing facility remote comprehensive control systems | |
| CN102340179A (en) | Network-based multi-station monitoring integrated matrix display control system | |
| CN111431954B (en) | Remote fault solving system and method for production equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |