CN206268599U - Pipeline installation system - Google Patents
Pipeline installation system Download PDFInfo
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- CN206268599U CN206268599U CN201621229805.4U CN201621229805U CN206268599U CN 206268599 U CN206268599 U CN 206268599U CN 201621229805 U CN201621229805 U CN 201621229805U CN 206268599 U CN206268599 U CN 206268599U
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Abstract
The utility model provides a kind of pipeline installation system, the utility model by monoblock type electromechanics prefabricated components finished product load segment and jacking type integral installation hydraulic platform, wherein, the electromechanical prefabricated components finished product load segment of the monoblock type, including：Suspension and support suspension rod, the suspension and support suspension rod is connected with main component；Cross-arm, the suspension and support suspension rod is vertically connected by screw bolt and nut with cross-arm, and the cross-arm uses Two bors d's oeuveres C-type steel；Take root in the gap that the Two bors d's oeuveres C-type steel is formed pipe clamp, one end of pipe clamp；Duct section, duct section is enclosed within the other end of the pipe clamp, monoblock type electromechanics prefabricated components finished product load segment is adjusted up and down by the screw bolt and nut between cross-arm and the suspension and support suspension rod, pipeline left and right adjusting is realized by the pipe clamp in the movement gap, improve efficiency of construction and construction quality.
Description
Technical field
The utility model is related to a kind of pipeline installation system.
Background technology
Electromechanical installation has the characteristics of systemic strong, specialized fields is more, and ken is wide, coverage is big, as
Whether the important component of architectural engineering, electromechanics installs the total quality for rationally directly influencing engineering.With the hair of society
Exhibition, electromechanical engineering shows that scale big, system complex, quality requirement be high, short time limit development trend, the mutual system of various factors
It is about increasingly severe, while people are low to building the attention rate also more and more higher of green energy conservation, existing Pipe installing efficiency, accurately
Degree is not high.
Utility model content
The purpose of this utility model is to provide a kind of pipeline installation system and method, it is possible to increase the construction of Pipe installing
Efficiency and quality.
To solve the above problems, the utility model provides a kind of pipeline installation system,
Including monoblock type electromechanics prefabricated components finished product load segment and jacking type integral installation hydraulic platform, wherein,
The monoblock type electromechanics prefabricated components finished product load segment, including：Suspension and support suspension rod, the suspension and support suspension rod and main body
Component is connected；Cross-arm, the suspension and support suspension rod is vertically connected by screw bolt and nut with cross-arm, and the cross-arm uses Two bors d's oeuveres c-type
Steel；Take root in the gap that the Two bors d's oeuveres C-type steel is formed pipe clamp, one end of pipe clamp；Duct section, duct section is enclosed within the pipe clamp
In the other end；
The jacking type integral installation hydraulic platform, including：Jacking type hydraulic platform；
The motor being connected with the jacking type hydraulic platform；
It is arranged at the step and distribution box of the jacking type hydraulic platform side, the distribution box and the motor
Connection；
It is arranged at deflecting roller, the rear walking wheel of the jacking type hydraulic platform bottom.Further, in said system,
The Two bors d's oeuveres C-type steel is monoblock type Two bors d's oeuveres 6# channel-section steels.
Further, in said system, the jacking type integral installation hydraulic platform, also including being arranged at the jacking
The mop of formula hydraulic platform bottom.
Further, in said system, the jacking type integral installation hydraulic platform, also including being arranged at the jacking
Guardrail around the scope of operation of formula hydraulic platform.
Further, in said system, the system also includes the suspension rod base being fixed in agent structure, the branch
Suspension bracket suspension rod is installed on the mounting hole of the suspension rod base by bolt.
Further, in said system, the suspension rod base is convex.
Further, in said system, the suspension rod base is fixed in the agent structure by expansion bolt.
Further, in said system, the jacking type integral installation hydraulic platform, also including being arranged at the jacking
The scope of operation controlling switch of formula hydraulic platform, the controlling switch is connected with the motor.
Further, in said system, the duct section is 6 meters one section.
Further, in said system, the pipe clamp is p-type pipe clamp.
Compared with prior art, the utility model is by monoblock type electromechanics prefabricated components finished product load segment and jacking type entirety
Hydraulic platform is installed, wherein, the monoblock type electromechanics prefabricated components finished product load segment, including：Suspension and support suspension rod, the suspension and support
Suspension rod is connected with main component；Cross-arm, the suspension and support suspension rod is vertically connected by screw bolt and nut with cross-arm, and the cross-arm is adopted
Use Two bors d's oeuveres C-type steel；Take root in the gap that the Two bors d's oeuveres C-type steel is formed pipe clamp, one end of pipe clamp；Duct section, duct section is enclosed within
In the other end of the pipe clamp, by the screw bolt and nut between cross-arm and the suspension and support suspension rod to monoblock type electromechanics prefabricated components
Finished product load segment is adjusted up and down, and pipeline left and right adjusting is realized by the pipe clamp in the movement gap, improve efficiency of construction and
Construction quality.
Brief description of the drawings
Fig. 1 is the flow chart of the building electromechanical engineering assembled integral installation method of the embodiment of the utility model one；
Fig. 2 is the scheme of installation of the adjustable prefabricated hanger system of the embodiment of the utility model one；
Fig. 3 is the connection diagram of agent structure in Fig. 2 and suspension rod base；
Fig. 4 be the pipe clamp in Fig. 2 one end take root the Two bors d's oeuveres C-type steel formed gap in schematic diagram
Fig. 5 is the connection diagram of the suspension and support suspension rod in Fig. 2 and cross-arm；
Fig. 6 is the flow chart based on BIM Yu intelligent robot total powerstation setting-out flow chart of the embodiment of the utility model one；
Fig. 7 is the schematic diagram of the jacking type integral installation hydraulic platform of the embodiment of the utility model one；
Fig. 8 is the structure chart of the adjustable prefabricated hanger system of the embodiment of the utility model one.
Specific embodiment
To enable above-mentioned purpose of the present utility model, feature and advantage more obvious understandable, below in conjunction with the accompanying drawings and tool
Body implementation method is described in further detail to the utility model.
As shown in Fig. 2~5,7 and 8, the utility model provides a kind of pipeline installation system, including：
Including monoblock type electromechanics prefabricated components finished product load segment and jacking type integral installation hydraulic platform 7, wherein,
The monoblock type electromechanics prefabricated components finished product load segment, including：Suspension and support suspension rod 1, the suspension and support suspension rod 1 and master
Body component is connected；Cross-arm 3, is as shown in Figure 5 the connection diagram of the suspension and support suspension rod 1 in Fig. 2 and cross-arm, and the suspension and support hangs
Bar 1 is vertically connected by bolt 32 and nut 33 with cross-arm 3, and the cross-arm 3 is using Two bors d's oeuveres C-type steel 31；Pipe clamp 4, as shown in Figure 4
Be 200 in Fig. 2 at one end of pipe clamp take root in the gap that the Two bors d's oeuveres C-type steel is formed, one end of the pipe clamp 4 is taken root
In the gap that the Two bors d's oeuveres C-type steel is formed；Duct section 5, duct section is enclosed within the other end of the pipe clamp；
As shown in fig. 7, the jacking type integral installation hydraulic platform 7, including：Jacking type hydraulic platform 72；
The motor 74 being connected with the jacking type hydraulic platform 72；
It is arranged at the step 73 and distribution box 75 of the jacking type hydraulic platform side, the distribution box and the driving
Motor connection；
It is arranged at deflecting roller 76, the rear walking wheel 77 of the bottom of jacking type hydraulic platform 72.
Preferably, above-mentioned pipeline installation system, the Two bors d's oeuveres C-type steel is monoblock type Two bors d's oeuveres 6# channel-section steels.
Preferably, as shown in fig. 7, above-mentioned pipeline installation system, the jacking type integral installation hydraulic platform, also including setting
It is placed in the mop 78 of the bottom of jacking type hydraulic platform 72.
Preferably, as shown in fig. 7, above-mentioned pipeline installation system, the jacking type integral installation hydraulic platform, also including setting
The guardrail 71 being placed in around the scope of operation of the jacking type hydraulic platform 72.
Preferably, be as shown in Figure 3 in Fig. 2 100 at agent structure 2 and suspension rod base 6 connection diagram, above-mentioned pipe
Road installation system, the system also includes the suspension rod base 6 being fixed in agent structure 2, and the suspension and support suspension rod passes through bolt
It is installed on the mounting hole of the suspension rod base.Preferably, as shown in figure 8, the suspension rod base 6 is convex.
Preferably, above-mentioned pipeline installation system, the suspension rod base is fixed in the agent structure by expansion bolt.
Preferably, above-mentioned pipeline installation system, the jacking type integral installation hydraulic platform, also including being arranged at the top
The scope of operation controlling switch of lift-type hydraulic platform, the controlling switch is connected with the motor.
Preferably, the duct section is 6 meters one section.
Preferably, the pipe clamp is p-type pipe clamp.
As shown in figure 1, using a kind of building electromechanical engineering assembled integral installation method of above-mentioned pipeline installation system, bag
Include Deepen Design (S100), prefabricated processing (S200), transport dispatching (S300), installation setting-out (S400), integral installation (S500)：
Step S100, prefabricated components modularized design：After collision detection and pipeline global optimization is completed, various electromechanics
System is combined, and modular division is carried out to electromechanical pipeline according to default modulus, and each modularizing member is carried out
Numbering and in-depth, form the processing drawing of the adjustable prefabricated hanger system of each module, here, Deepen Design (S100) is wrapped
Include prefabricated components Module Division, hanger system and design two parts, in order to strengthen the flexibility of prefabrication system, devising one kind can
The prefabricated hanger system of regulation, in complete procedure, it is possible to achieve the level of integrated precast component and prefabricated pipeline and perpendicular
To regulation；Preferably, each Professional Model integration, electromechanical in-depth model is obtained after carrying out pipeline layout, global optimization, entirely
Specialty realizes that duct section is divided by mono- section of 6m, and duct section is numbered, formed the prefabricated hanger system of each module plus
Work drawing；
Step S200, monoblock type electromechanics prefabricated components processing：Most of being operated in factory of prefabricated processing is carried out, according to institute
The processing drawing of the adjustable prefabricated hanger system of each module is stated, it is pre- to carry out compact plant to electromechanical pipe fitting and suspension and support
System and assembled, formation monoblock type electromechanics prefabricated components finished product load segment, according to processing numbering to integrated precast electromechanics structure
Part is encoded, here, for the duct section for having heat-insulation layer, heat-insulation layer it is integral prefabricated enter the monoblock type electromechanics prefabricated components into
In product load segment；
Step S300, prefabricated components dispatching and installation process protection：Larger problem is finished product in component delivery process
The protection of component, monoblock type electromechanics prefabricated components are easily deformed in dispatching, stacking, installation process, and this is installed to electromechanics
Quality produces the influence, or even appearance cannot to install phenomenon, in order to overcome the above difficult, by delivery process management and control and installs additional and can return
The various ways such as the protection device of receipts are protected to monoblock type electromechanics prefabricated components finished product load segment；Here, in order to strengthen into
Product are protected, there is provided a kind of repeatable component protection device for utilizing, protects component not receive in dispatching, stacking, installation process
Damage, after completing factory process, entrucking carried out again after monoblock type electromechanics prefabricated components finished product load segment and protection device are integrated,
As main stressing device in installation process, the protection device is reclaimed after installation is complete, be capable of achieving recycling；It is preferred that
, monoblock type electromechanics prefabricated components finished product load segment is carried out into bulk transport, according to monoblock type electromechanics prefabricated components finished product
The numbering of load segment presses system entrucking, it is to avoid because unknown, the system imperfection of numbering causes to stop work or does over again in assembling process；
Step S400, the setting-out based on BIM models and robotic total station：Monoblock type electromechanics prefabricated components finished product load segment
The setting-out of mount point position be extremely important step in prefabricated electromechanical components integral installation, it is traditional electromechanical unwrapping wire mode to be installed
Precision is not high, efficiency is low, the technology and experience dependence to unwrapping wire personnel are big, and this method employs a kind of based on BIM models
Intelligent robot total powerstation carries out setting-out mode to the mount point position of monoblock type electromechanics prefabricated components finished product load segment, greatly improves
Setting-out efficiency, precision is higher, simple to operate, easy left-hand seat；Preferably, as shown in fig. 6, the intelligent robot based on BIM is complete
Instrument setting-out of standing is needed by S401 model treatments (data preparation), the selection of S402 layout points, the treatment of S403 coordinates and importing, S404
If standing, S404 setting-outs mark several steps；Preferably, using the intelligent robot total powerstation based on BIM models to monoblock type machine
The mount point position of electric prefabricated components finished product load segment carries out setting-out, including：
In directly extracting each segmentation module in the model comprising electromechanical model and hanger system model suspension and support and
Shaped piece position coordinate, setting-out coordinate file is derived through setting-out treatment software, and coordinate file and three-dimensional BIM models are integrated
Setting-out manager is imported, selects suitable position to set station, each layout point is marked, lofting instrument is remembered to setting-out after setting-out is completed
The automatic storage of record, the method only need to once set station, and high degree of automation, efficiency is very fast；
Step S500, assembled electromechanical components integral installation：Often moulding is complicated for integrated precast component, and weight is big, hangs
Dress difficulty is big, in order to improve installation quality and efficiency, it is ensured that installation process safety, using jacking type integral installation hydraulic platform root
According to the setting-out result of mount point position, monoblock type electromechanics prefabricated components finished product load segment is installed, this method is employed
A kind of jacking type integral installation hydraulic platform, the platform directly can be transported to installation site, and complete prefabricated components by stockyard
Disposable to install, installation effectiveness is high, manually less, it is safe.Herein, it is proposed that a kind of prefabricated electromechanical components integral installation side
Method, devises a kind of adjustable hanger system, realizes that finished product member is protected using certain recoverable apparatus, in prefabricated components
During integral installation, automatic unwrapping wire is realized with the intelligent robot total powerstation based on BIM, use a kind of and construction party
The supporting jacking type hydraulic installalion platform of method, sums up a set of building prefabricated assembled integral installation method of electromechanical engineering, the party
Method only need once mounting can complete multi-pipeline install, reduce work high above the ground, reduce in-site installation auxiliary facility, improve scene
Installation effectiveness, accelerates progress, improves working security.
Preferably, using jacking type integral installation hydraulic platform according to the mount point position setting-out result, to monoblock type
Electromechanical prefabricated components finished product load segment is installed, including：
Jacking type integral installation hydraulic platform is used according to the setting-out result, by monoblock type electromechanics prefabricated components finished product dress
With 10~15cm under section jacking to designed elevation, suspension and support suspension rod is bolted with suspension rod base, continued monoblock type
3~5cm under electromechanical prefabricated components finished product load segment jacking to designed elevation, by screw bolt and nut by cross-arm vertically with the branch
Suspension bracket suspension rod is connected, and monoblock type electromechanics prefabricated components finished product is filled by the screw bolt and nut between cross-arm and the suspension and support suspension rod
Adjusted up and down with section, using monoblock type Two bors d's oeuveres C-type steel as the cross-arm for connecting suspension and support suspension rod, by the pipe clamp of fixed -piping section
One end is taken root in the gap that the Two bors d's oeuveres C-type steel is formed, and duct section is enclosed within the other end of pipe clamp, by the movement gap
In pipe clamp realize pipeline left and right adjusting, until each pipeline section concentric co-axial, two intersegmental connectors of pipeline are installed, complete overall
After the integral installation of formula electromechanics prefabricated components finished product load segment, to the duct section in monoblock type electromechanics prefabricated components finished product load segment
Levelness is tested and finely tuned, and makes all pipeline section holding levels, protection device is removed, to the secondary rust prevention by applying liquid material paint of duct section.
Preferably, as shown in Fig. 2 forming the processing drawing of the adjustable prefabricated hanger system of each module, including：
Suspension and support suspension rod is connected by bolt with the built-in fitting of main component, using monoblock type Two bors d's oeuveres 6# channel-section steels as connection
The cross-arm of the suspension and support suspension rod, one end of the pipe clamp of fixed -piping section is taken root in the gap that the Two bors d's oeuveres C-type steel is formed,
Duct section is enclosed within the other end of pipe clamp, it is possible to achieve prefabricated pipeline section left and right displacement, suspension and support suspension rod passes through screw bolt and nut
Vertically it is connected with cross-arm, it is possible to achieve suspension bracket cross-arm is moved up and down.
Preferably, as shown in figure 4, the jacking type integral installation hydraulic platform, including：
Jacking type hydraulic platform；
The motor being connected with the jacking type hydraulic platform；
It is arranged at the step and distribution box of the jacking type hydraulic platform side, the distribution box and the motor
Connection；
It is arranged at deflecting roller, rear walking wheel and the mop of the jacking type hydraulic platform bottom；
It is arranged at the guardrail around the scope of operation of the jacking type hydraulic platform.Here, workmen passes through the mop
Deflecting roller, rear walking wheel are driven, and then whole jacking type integral installation hydraulic platform is moved to the position for needing installation
Bottom, the scope of operation of the jacking type hydraulic platform is climbed to by the step, then electric to driving by distribution control box
Machine is powered, and motor drives jacking type hydraulic platform jacking to the height for needing, convenient in the jacking type hydraulic flat
Workmen carries out the integral installation operation of building electromechanical engineering assembled on platform, in addition, the guardrail has protection on the top
The effect of the construction safety of workmen on lift-type hydraulic platform.
Preferably, the jacking type integral installation hydraulic platform, also including being arranged at the work of the jacking type hydraulic platform
Industry face controlling switch, the controlling switch is connected with the motor, the convenient constructor on the jacking type hydraulic platform
Member need the jacking of height to operate jacking type integral installation hydraulic platform.
Preferably, the pipe clamp is p-type pipe clamp.
Above-mentioned building electromechanical engineering assembled integral installation method, including monoblock type electromechanics prefabricated components design is designed and added
Work, prefabricated components finished product protection, the setting-out based on BIM models and robotic total station, assembled electromechanical components integral installation, lead to
Cross and electromechanical prefabricated components are realized with upper type be disposably integrally lifted into position, compared with conventional mounting mode, improve construction
Efficiency and construction quality, shorten the duration, and not only finished product is attractive in appearance, and reduce workman's work high above the ground, improve work progress
Security.
In sum, the utility model is by monoblock type electromechanics prefabricated components finished product load segment and jacking type integral installation liquid
Flattening bench, wherein, the monoblock type electromechanics prefabricated components finished product load segment, including：Suspension and support suspension rod, the suspension and support suspension rod with
Main component is connected；Cross-arm, the suspension and support suspension rod is vertically connected by screw bolt and nut with cross-arm, and the cross-arm uses Two bors d's oeuveres
C-type steel；Take root in the gap that the Two bors d's oeuveres C-type steel is formed pipe clamp, one end of pipe clamp；Duct section, duct section is enclosed within the pipe
In the other end of card, monoblock type electromechanics prefabricated components finished product is filled by the screw bolt and nut between cross-arm and the suspension and support suspension rod
Adjusted up and down with section, pipeline left and right adjusting is realized by the pipe clamp in the movement gap, improve efficiency of construction and construction matter
Amount.
Each embodiment is described by the way of progressive in this specification, and what each embodiment was stressed is and other
The difference of embodiment, between each embodiment identical similar portion mutually referring to.
Obviously, those skilled in the art can carry out various changes to utility model and modification is new without deviating from this practicality
The spirit and scope of type.So, if it is of the present utility model these modification and modification belong to the utility model claim and its
Within the scope of equivalent technologies, then the utility model is also intended to including including these changes and modification.
Claims (10)
1. a kind of pipeline installation system, it is characterised in that whole including monoblock type electromechanics prefabricated components finished product load segment and jacking type
Body installs hydraulic platform, wherein,
The monoblock type electromechanics prefabricated components finished product load segment, including：Suspension and support suspension rod, the suspension and support suspension rod and main component
Connection；Cross-arm, the suspension and support suspension rod is vertically connected by screw bolt and nut with cross-arm, and the cross-arm uses Two bors d's oeuveres C-type steel；Pipe
Take root in the gap that the Two bors d's oeuveres C-type steel is formed card, one end of pipe clamp；Duct section, duct section is enclosed within the another of the pipe clamp
In end；
The jacking type integral installation hydraulic platform, including：Jacking type hydraulic platform；
The motor being connected with the jacking type hydraulic platform；
The step and distribution box of the jacking type hydraulic platform side are arranged at, the distribution box connects with the motor
Connect；
It is arranged at deflecting roller, the rear walking wheel of the jacking type hydraulic platform bottom.
2. pipeline installation system as claimed in claim 1, it is characterised in that the Two bors d's oeuveres C-type steel is monoblock type Two bors d's oeuveres 6# grooves
Steel.
3. pipeline installation system as claimed in claim 1, it is characterised in that the jacking type integral installation hydraulic platform, also
Mop including being arranged at the jacking type hydraulic platform bottom.
4. pipeline installation system as claimed in claim 1, it is characterised in that the jacking type integral installation hydraulic platform, also
Including the guardrail being arranged at around the scope of operation of the jacking type hydraulic platform.
5. pipeline installation system as claimed in claim 1, it is characterised in that the system also includes being fixed in agent structure
Suspension rod base, the suspension and support suspension rod is installed on the mounting hole of the suspension rod base by bolt.
6. pipeline installation system as claimed in claim 5, it is characterised in that the suspension rod base is convex.
7. pipeline installation system as claimed in claim 1, it is characterised in that the suspension rod base is fixed on by expansion bolt
In the agent structure.
8. pipeline installation system as claimed in claim 1, it is characterised in that the jacking type integral installation hydraulic platform, also
Scope of operation controlling switch including being arranged at the jacking type hydraulic platform, the controlling switch is connected with the motor.
9. pipeline installation system as claimed in claim 1, it is characterised in that the duct section is 6 meters a section.
10. pipeline installation system as claimed in claim 1, it is characterised in that the pipe clamp is p-type pipe clamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621229805.4U CN206268599U (en) | 2016-11-16 | 2016-11-16 | Pipeline installation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621229805.4U CN206268599U (en) | 2016-11-16 | 2016-11-16 | Pipeline installation system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206268599U true CN206268599U (en) | 2017-06-20 |
Family
ID=59040018
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621229805.4U Active CN206268599U (en) | 2016-11-16 | 2016-11-16 | Pipeline installation system |
Country Status (1)
| Country | Link |
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| CN (1) | CN206268599U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106677534A (en) * | 2016-11-16 | 2017-05-17 | 上海建工集团股份有限公司 | Assembly integral building electromechanical engineering installation system and method |
| CN110080821A (en) * | 2019-06-04 | 2019-08-02 | 中铁上海工程局集团第二工程有限公司 | A kind of synthesis suspension and support installation method in the underground space |
-
2016
- 2016-11-16 CN CN201621229805.4U patent/CN206268599U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106677534A (en) * | 2016-11-16 | 2017-05-17 | 上海建工集团股份有限公司 | Assembly integral building electromechanical engineering installation system and method |
| CN110080821A (en) * | 2019-06-04 | 2019-08-02 | 中铁上海工程局集团第二工程有限公司 | A kind of synthesis suspension and support installation method in the underground space |
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