CN206230134U - A kind of hot wire TIG welding auto-power-off device of temperature-controllable - Google Patents

A kind of hot wire TIG welding auto-power-off device of temperature-controllable Download PDF

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Publication number
CN206230134U
CN206230134U CN201621253945.5U CN201621253945U CN206230134U CN 206230134 U CN206230134 U CN 206230134U CN 201621253945 U CN201621253945 U CN 201621253945U CN 206230134 U CN206230134 U CN 206230134U
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CN
China
Prior art keywords
welding
temperature
control
power
controllable
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201621253945.5U
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Chinese (zh)
Inventor
乔羚
韩涛
张洪杰
朱小妤
吴倩
陈远鹏
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China University of Petroleum East China
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China University of Petroleum East China
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Publication date
Application filed by China University of Petroleum East China filed Critical China University of Petroleum East China
Priority to CN201621253945.5U priority Critical patent/CN206230134U/en
Application granted granted Critical
Publication of CN206230134U publication Critical patent/CN206230134U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

A kind of hot wire TIG welding's auto-power-off device of temperature-controllable, including welding wire, temperature sensor, control system, alarm device, heater supply, workpiece, the source of welding current.Described temperature sensor is infrared temperature sensor, is fixed on the support of welding wire, is connected with control system.Described control system, with PLC as core, electrically output connects alarm device and heater supply.Hand switch is included in the source of welding current, for the opening and closing of artificial control power supply.Hot wire TIG welding's auto-power-off device of the temperature-controllable, infrared temperature sensor sends the welding wire surface temperature of acquisition to PLC in the form of analog signal, PLC is processed temperature signal according to the welding condition of setting, after temperature value reaches the preheating temperature value of setting, PLC control heater supplies are automatically powered off, control alarm device to send alarm simultaneously, be then operated with manual switches the unlatching source of welding current to carry out welding process.The unit temp is controllable, and welding wire power supply is automatically powered off after reaching predetermined temperature, makes operating process safer, and the control of welding wire preheating temperature is more accurate, and device is simple.

Description

A kind of hot wire TIG welding auto-power-off device of temperature-controllable
Technical field
The utility model is related to welding technology field, hot wire TIG welding's auto-power-off device of specially a kind of temperature-controllable.
Background technology
It is good using the weldquality obtained by argon tungsten-arc welding (TIG welderings) in welding process, beautiful appearance, but heat input Amount is small, and deposition efficiency is low, and speed of welding is slow, and the heat affected area for obtaining is big, increased production cost, reduces production efficiency.And Hot wire TIG welding, is to install hot-wire device additional on the basis of traditional machine structure, by independent before welding wire feeding welding pool Welding wire power supply is preheated to welding wire, can accelerate the burn-off rate of welding wire and mother metal, improves welding efficiency, arc stability, weldering Seam uniform in shaping is attractive in appearance, function admirable.But during being preheated to welding wire, preheating temperature is uncontrollable.If Heat time is long so that welding wire preheating temperature is too high, then welding wire is introduced into molten bath and then melts, it is impossible to carry out normal weld, very The adverse consequences such as burn-through are overheated to welding wire is caused;If the heat time is too short, welding wire preheating temperature is too low, easily causes heated filament TIG is welded to no effect, and the problems of welded quality such as lack of penetration, undercut are easily caused in welding process, therefore the preheating temperature of welding wire is One key issue of hot wire welding, it directly affects the efficiency and quality of welding.Therefore, we have proposed a kind of temperature-controllable Hot wire TIG welding's auto-power-off device.
Utility model content
The purpose of this utility model is the hot wire TIG welding's auto-power-off device for providing a kind of temperature-controllable, with solution State the problem proposed in background technology.
To achieve the above object, the utility model provides following technical scheme:A kind of hot wire TIG welding of temperature-controllable is automatic Breaker device, including welding wire, temperature sensor, control system, alarm device, heater supply, workpiece, the source of welding current.Described Temperature sensor is infrared temperature sensor, is fixed on support.To ensure the accuracy of measurement, infrared temperature sensor and weldering The distance of silk is less than or equal to 300mm, while being connected with control system.Described control system, with PLC as core, for setting Welding parameter simultaneously sends control instruction, and described PLC is connected with alarm device and heater supply respectively.There is hand in the source of welding current Dynamic switch, for the opening and closing of artificial control power supply.
Preferably, described temperature sensor uses infrared temperature sensor, the distance with welding wire is less than or equal to 300mm。
Preferably, control system connection alarm device and heater supply.
Preferably, control system is received with PLC and processes welding wire temperature signal, so as to control auto-power-off device.
Preferably, control signal is passed to alarm device by control system, the manually opened source of welding current after alarm sounds.
Compared with prior art, the utility model has the advantages that:Hot wire TIG welding's auto-power-off device of the temperature-controllable In, infrared temperature sensor can obtain the accurate temperature of welding wire surface, and the temperature value that will be tested out is in the form of analog signal PLC is given through PLC Analog input mModules, the preheating temperature value of welding conditions and welding wire of the PLC according to set by is right Temperature signal is processed, and after temperature value reaches the preheating temperature value of setting, PLC sends control signal and heater supply breaks Open, while control signal is given alarm device by PLC, send alarm, be operated with manual switches the unlatching source of welding current, welded Connect.The device accurately controls the preheating temperature of welding wire, is automatically powered off after reaching setting preheating temperature, operating process is more pacified Entirely, temperature control is more accurate, and device is simple, to we provide a kind of hot wire TIG welding's auto-power-off device of temperature-controllable.
Brief description of the drawings
Fig. 1 is schematic diagram of the present utility model.
Fig. 2 is schematic device of the present utility model.
In figure, 1, workpiece, 2, welding wire, 3, temperature sensor, 4, control system, 5, warning system, 6, heater supply, 7, weldering Connect power supply.
Specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made The every other embodiment for being obtained, belongs to the scope of the utility model protection.
Refer to Fig. 1 utility models and a kind of technical scheme is provided:A kind of hot wire TIG welding of temperature-controllable automatically powers off dress Put, including workpiece 1, welding wire 2, temperature sensor 3, control system 4, warning system 5, heater supply 6, the source of welding current 7.Described Temperature sensor 3 is fixed on the support of welding wire 2, is connected with control system 4.Described control system 4, comprising one kind PLC, described PLC electrically export connection alarm device 5 and heater supply 6.There is hand switch in the source of welding current 7, for artificial The opening and closing of power supply are controlled, it is simple and efficient, improve operating efficiency.
Operation principle:The temperature sensor 3 on the support of welding wire 2 is arranged close to, the temperature of welding wire surface can be obtained, The temperature value for testing out passes to the analog input module of control system 4 in the form of analog signal, and control system 4 includes one kind Programmable controller PLC, programs the preheating temperature of the related welding parameter of setting and welding wire in PLC, and temperature is received in PLC After the signal that degree sensor passes come, the preheating temperature value with setting is compared, when the temperature value for measuring reaches setting After preheating temperature value, PLC sends control signal, and control heater supply 6 is automatically powered off, while controlling alarm device 5 to send alarm Prompting, is then operated with manual switches the unlatching source of welding current 7, carries out welding process.The device causes that the preheating temperature of welding wire is controllable, And welding wire reach predetermined temperature after heater supply automatically power off, make operating process safer, the control to welding wire preheating temperature More accurate, device is simple, to we provide a kind of hot wire TIG welding's auto-power-off device of temperature-controllable.
The above, only the utility model preferably specific embodiment, but protection domain of the present utility model is not Be confined to this, any one skilled in the art in the technical scope that the utility model is disclosed, according to this practicality New technical scheme and its utility model design are subject to equivalent or change, should all cover in protection model of the present utility model Within enclosing.

Claims (5)

1. a kind of hot wire TIG welding's auto-power-off device of temperature-controllable, including welding wire, temperature sensor, control system, alarm dress Put, heater supply, workpiece, the source of welding current, it is characterised in that described temperature sensor is rack-mount, the support with The distance of welding wire is less than or equal to 300mm, and described temperature sensor output temperature signal gives control system, described control system System is connected with alarm device and heater supply respectively.
2. hot wire TIG welding's auto-power-off device of a kind of temperature-controllable according to claim 1, it is characterised in that:Temperature Sensor uses infrared temperature sensor.
3. hot wire TIG welding's auto-power-off device of a kind of temperature-controllable according to claim 1, it is characterised in that:Control System programs the control of welding condition and realization to alarm device and heater supply with PLC as core by PLC.
4. hot wire TIG welding's auto-power-off device of a kind of temperature-controllable according to claim 1, it is characterised in that:Control After system treatment temperature signal, send control signal and disconnect heater supply.
5. hot wire TIG welding's auto-power-off device of a kind of temperature-controllable according to claim 1, it is characterised in that:Control After system control heater supply disconnects, alarm device, the manually opened source of welding current of alarm are given by control signal.
CN201621253945.5U 2016-11-16 2016-11-16 A kind of hot wire TIG welding auto-power-off device of temperature-controllable Expired - Fee Related CN206230134U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621253945.5U CN206230134U (en) 2016-11-16 2016-11-16 A kind of hot wire TIG welding auto-power-off device of temperature-controllable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621253945.5U CN206230134U (en) 2016-11-16 2016-11-16 A kind of hot wire TIG welding auto-power-off device of temperature-controllable

Publications (1)

Publication Number Publication Date
CN206230134U true CN206230134U (en) 2017-06-09

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Family Applications (1)

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CN201621253945.5U Expired - Fee Related CN206230134U (en) 2016-11-16 2016-11-16 A kind of hot wire TIG welding auto-power-off device of temperature-controllable

Country Status (1)

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CN (1) CN206230134U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110524092A (en) * 2018-05-25 2019-12-03 南京理工大学 Non-melt pole electrical arc heated filament increasing material manufacturing silk material temp detecting controller and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110524092A (en) * 2018-05-25 2019-12-03 南京理工大学 Non-melt pole electrical arc heated filament increasing material manufacturing silk material temp detecting controller and method

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170609

Termination date: 20171116