CN206222935U - A kind of induction heater bar feeding auxiliaries control system - Google Patents
A kind of induction heater bar feeding auxiliaries control system Download PDFInfo
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- CN206222935U CN206222935U CN201621293088.1U CN201621293088U CN206222935U CN 206222935 U CN206222935 U CN 206222935U CN 201621293088 U CN201621293088 U CN 201621293088U CN 206222935 U CN206222935 U CN 206222935U
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Abstract
The utility model discloses a kind of induction heater bar feeding auxiliaries control system, including：Control unit and the unit of getting the raw materials ready being connected with control unit, feeding unit, feed unit and material returned unit, wherein, unit of getting the raw materials ready sets standby bar ten or so；Feeding unit, unit is connected with getting the raw materials ready, and bar is transported into feeding unit from unit of getting the raw materials ready, and transport roller is driven by rod feeding feeder by motor；Feed unit, it is connected with feeding unit, wherein, when bar is sent into feeder pressure roller by feed appliance, pressure roller is pushed, and bar is positioned, to ensure that bar is maintained at center in stove when induction furnace is entered, when a upper bar heated distal enters induction furnace, waiting bar is uninterruptedly sent into induction furnace by feeder.
Description
Technical field
The present invention relates to quick cast field, specially a kind of induction furnace bar feeding auxiliaries control system.
Background technology
At present, bar is the conventional material embryo form for carrying out intermetallic composite coating that casting industry use feeling answers stove heat, according to rod
The difference of material length and diameter, conventional bar weight is in 20KG to 100KG, processing by manually by feeding pallet general
Bar level propulsion induction furnace, induction furnace carries out the heating that is rapidly heated by way of sensing heating to bar, and being generally configured with can
The bar temperature range of processing is at 400-1000 degrees Celsius.Bar more long is directly entered cutter after heating stove heat,
By cutter by sheared blank to the length for being more suitable for workpiece requirement, patterning process is then carried out by press or forging machine.
In the operation that works, bar is to push speed control by workman into the speed of induction furnace to producing line, on feed pallet every time
There is a bar to be waited, after bar is come out of the stove in manual confirmation induction furnace, the wait bar on feed pallet advances sense again
Answer stove heat.When induction furnace failure or because bar causes bar through induction furnace speed into the control of induction furnace firing rate is improper
Spend fast can not complete to shear or through induction furnace speed excessively slowly in the too high bar of in-furnace temperature into temperature is too low before cutter
Generation is melted or is deformed, and now heated bar must be extracted out by workman from induction furnace in time, and no side can damage sensing
Stove hardware, the working environment danger coefficient of this artificial extraction waste material is very high.Induction furnace bar processing according to above-mentioned statement
Technical process, in material returned link is fed, process present in it that what we can be apparent from find out exists following
Shortcoming：
1. human cost is huge because needed the reason for bar weight, in process 3-4 people carry out bar praise and
Work is exited in propulsion, and manual working physical demands is big, and human cost is big；
2. feed mode efficiency is low, traditional artificial feed by manually controlling feed rhythm, when the last period rod
After material is finished by manual confirmation induction furnace is heated, then have artificial by next section of bar push-in induction furnace, charging
Cycle is slow, and the induction furnace vacant time is long, generates unnecessary power consumption, also reduces production efficiency；
3. operating mode danger is degree high, and the technical process in rapid forge field is often huge along with high temperature hyperpyrexia, weight
Workpiece transport and process operation, there is very big potential safety hazard, such as above-mentioned induction furnace heating rod in traditional mode of operation
In material process procedure, charging and the material returned have it is artificial start to complete, in charging link weight it is huge bar is to workman and moves back
The high temperature and simultaneous weight of charge bar material waste heat all cause huge potential safety hazard to the person of workman.
Utility model content
Goal of the invention of the present utility model is to provide a kind of induction heater bar feeding auxiliaries control system, for gram
Take the problem of prior art presence.
The technical scheme that the utility model solution above-mentioned technical problem is taken is as follows：
A kind of induction heater bar feeding auxiliaries control system, including：
Control unit and the unit of getting the raw materials ready being connected with control unit, feeding unit, feed unit and material returned unit, its
In, unit of getting the raw materials ready sets standby bar ten or so；
Feeding unit, unit is connected with getting the raw materials ready, and bar is transported into feeding unit from unit of getting the raw materials ready, by motor belt motor
The dynamic roller that transports is by rod feeding feeder；
Feed unit, is connected with feeding unit, wherein, when bar is sent into feeder pressure roller by feed appliance, pressure roller
Push, bar is positioned, to ensure that bar is maintained at center in stove when induction furnace is entered, when a upper bar adds
When hot end enters induction furnace, waiting bar is uninterruptedly sent into induction furnace by feeder；
Material returned unit, is connected with feed unit, when bar heating is broken down in induction furnace, the transport of induction furnace both sides
Roller exits abnormal bar, and the bar for exiting recedes into feeding unit, then is transported to abnormal bar transhipment arm by transhipment arm
Waste unit cooling waits progressive one to process.
The utility model is taken after such scheme, is realized in the feeding control process of induction furnace farthest certainly
Dynamicization is run, and reaches reduction human input, mitigates hand labor intensity, improves processing efficiency, saves induction furnace power consumption, drop
The effect of low working environment danger coefficient.
Other features and advantages of the utility model will illustrate in the following description, also, partly from specification
In become apparent, or understood by implementing the utility model.The purpose of this utility model and other advantages can pass through
Specifically noted structure is realized and obtained in the specification, claims and accompanying drawing write.
Brief description of the drawings
The utility model is described in detail below in conjunction with the accompanying drawings, to cause above-mentioned advantage of the present utility model more
Clearly.
Fig. 1 is the schematic flow sheet of the utility model induction heater bar feeding auxiliaries control system；
Fig. 2 is the schematic flow sheet of the utility model induction heater bar feeding auxiliaries control system；
Fig. 3 is the schematic flow sheet of the utility model induction heater bar feeding auxiliaries control system；
Fig. 4 is the structural representation of the utility model induction heater bar feeding auxiliaries control system.
Specific embodiment
The utility model is described in detail with reference to specific embodiment.
As Figure 1-4, this induction heater bar auxiliaries control system, carries out upgrading and changes on the basis of original machinery
Make, its mechanical part is preferably coordinated feeding auxiliaries control system.Reach reduction human input, improve processing efficiency,
The purpose of energy-conservation, safer working environment.
This induction heater bar auxiliaries control system, upgrading is carried out on the basis of original machinery, makes its machinery
Part can preferably coordinate feeding auxiliaries control system.The system is broadly divided into
1. get the raw materials ready unit：Getting the raw materials ready unit can standby bar ten or so simultaneously, it is ensured that feeding unit materials it is uninterrupted；
2. feeding unit：From getting the raw materials ready, bar is transported to feeding unit by unit, and transport roller is driven by bar by motor
It is sent into feeder；
3. feed unit：When bar is sent into feeder pressure roller by feed appliance, pressure roller is pushed, and it is more accurate that bar is carried out
Positioning, it is ensured that bar enter induction furnace when be maintained at center in stove, when a upper bar heated distal enter sense
During stove, waiting bar is uninterruptedly sent into induction furnace by feeder；
4. material returned unit：When bar heating is broken down in induction furnace, roller is transported by abnormal bar in induction furnace both sides
Exit, the bar for exiting recedes into feeding unit, then abnormal bar transhipment arm is transported into waste unit cooling etc. by transhipment arm
Treat a progressive treatment.
The system, is a kind of induction furnace bar feeding auxiliaries control system, is realized in the feeding control process of induction furnace
Maximum automatic operating, reaches reduction human input, mitigates hand labor intensity, improves processing efficiency, saves sensing
Stove power consumption, reduces the effect of working environment danger coefficient.
Advantage and good effect
1. human cost：Traditional feeding manner needs 3-4 workman to cooperate, and human cost is huge, after improvement
Feeding system only needs to 1-2 workman, greatly reduces human cost expenditure；
2. energy-efficient：Traditional charging is interrupted by manually controlling, and not only powder feeding efficiency is low, also there is induction furnace in charging
Vacant overlong time in interruption, generates unnecessary energy resource consumption, and the charging control after improvement is taken over by control system,
Charging interruption is reduced to minimum, and powder feeding efficiency is high, and charging break time is small, the maximized heat time that make use of induction furnace,
The utilization rate of induction furnace is improve, unnecessary power consumption has been saved.
3. bar heating quality is improved：Traditional material-uploading style feeds ring because bar enters the interruption difference of induction furnace
Border and induction furnace operating mode are unstable because charging is interrupted, and the bar heating uniformity for causing is unstable, bar heating-up temperature uniformity
Instability problem can be improved；
4. personnel and equipment safety：Feeding pallet before improvement is main by artificial hands-on, there is very big safety
Hidden danger.Feeding subsidiary engine after improvement only needs to workman and operates feeding subsidiary engine and induction furnace by operating desk, greatly mitigates
Manual labor's pressure, by self virtual protection of control system, reduces because the equipment that causes of artificial operational error
Failure.
Implementation method is illustrated
Hereinafter, the accompanying drawing 1 that the system is shown according to it is described in detail：
Fig. 1 is system construction drawing, and whole system hardware is main to be driven by intermediate frequency furnace, charging aperture (pressure roller), Material Staging Area, feeding
Band, material returned area, power supply and control centre composition.
Fig. 2 is the general flow chart of whole induction heater bar feeding auxiliaries control system.
Reset operation, including unit of getting the raw materials ready, feeding unit, feed unit, the electricity of material returned unit are carried out after 01 device power
Magnet valve or reset motor (completely operation preparation).
02 is ready in unit, presses all fronts button, and whole electrical system is formally started working.
03 has detected material when the travel switch of unit of getting the raw materials ready, and completely operation allows feeding, after two conditions satisfactions,
Carry out next step action.
04 feeding unit is acted, feeding cylinder action, and the bar of Material Staging Area is transported to feeding unit, and driving motor is moved
Make, bar proceeds by transport.
05 photoelectric sensor before binder cylinder has detected bar and has been conveyed into coming, the action of binder cylinder, compresses rod
Material.
07 photoelectric sensor behind binder cylinder detects bar and leaves, and pinch roller is lifted, and is allowed to all fronts operation
Material signal, again returns to 03.
When detecting, bar heating is abnormal, presses material returned button, and driving motor reversion waits magnetic switch to detect bar and transports
It is defeated in place, the material returned cylinder action, waste material is transported to garbage area.
Finally it should be noted that：Preferred embodiment of the present utility model is the foregoing is only, this is not limited to
Utility model, although being described in detail to the utility model with reference to the foregoing embodiments, for those skilled in the art
For, it can still modify to the technical scheme described in foregoing embodiments, or to which part technical characteristic
Carry out equivalent.It is all it is of the present utility model spirit and principle within, any modification, equivalent substitution and improvements made etc.,
Should be included within protection domain of the present utility model.
Claims (1)
1. a kind of induction heater bar feeding auxiliaries control system, it is characterised in that including：
Control unit and the unit of getting the raw materials ready being connected with control unit, feeding unit, feed unit and material returned unit, wherein, it is standby
Material unit, sets standby bar ten or so；
Feeding unit, unit is connected with getting the raw materials ready, and bar is transported into feeding unit from unit of getting the raw materials ready, and is driven by motor and transported
Defeated roller is by rod feeding feeder；
Feed unit, is connected with feeding unit, wherein, when bar is sent into feeder pressure roller by feed appliance, pressure roller is pushed,
Bar is positioned, to ensure that bar is maintained at center in stove when induction furnace is entered, when a upper bar heats end
When end enters induction furnace, waiting bar is uninterruptedly sent into induction furnace by feeder；
Material returned unit, is connected with feed unit, when bar heating is broken down in induction furnace, induction furnace both sides transport roller
Abnormal bar is exited, the bar for exiting recedes into feeding unit, then abnormal bar transhipment arm is transported into waste material by transhipment arm
Unit cooling waits progressive one to process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621293088.1U CN206222935U (en) | 2016-11-29 | 2016-11-29 | A kind of induction heater bar feeding auxiliaries control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621293088.1U CN206222935U (en) | 2016-11-29 | 2016-11-29 | A kind of induction heater bar feeding auxiliaries control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206222935U true CN206222935U (en) | 2017-06-06 |
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ID=58786289
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621293088.1U Active CN206222935U (en) | 2016-11-29 | 2016-11-29 | A kind of induction heater bar feeding auxiliaries control system |
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| CN (1) | CN206222935U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111590137A (en) * | 2020-05-23 | 2020-08-28 | 山东泰通精锻科技有限公司 | Automatic change production line for forging |
-
2016
- 2016-11-29 CN CN201621293088.1U patent/CN206222935U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111590137A (en) * | 2020-05-23 | 2020-08-28 | 山东泰通精锻科技有限公司 | Automatic change production line for forging |
| CN111590137B (en) * | 2020-05-23 | 2022-10-18 | 山东泰通精锻科技有限公司 | Automatic change production line for forging |
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| GR01 | Patent grant | ||
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| TR01 | Transfer of patent right |
Effective date of registration: 20200416 Address after: 710021 southwest corner of Boai Industrial Park, 268 caotan 6th Road, Xi'an Economic and Technological Development Zone, Xi'an City, Shaanxi Province Patentee after: Xi'an Aobang Intelligent Equipment Technology Co., Ltd Address before: Caotan economic and Technological Development Zone six road 710021 Shaanxi city of Xi'an province No. 268 Industrial Park in the southwest corner of love Patentee before: XI'AN AOBANG TECHNOLOGY Co.,Ltd. |