CN206172819U - Overhead traveling crane operating condition monitoring system - Google Patents
Overhead traveling crane operating condition monitoring system Download PDFInfo
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- CN206172819U CN206172819U CN201621249733.XU CN201621249733U CN206172819U CN 206172819 U CN206172819 U CN 206172819U CN 201621249733 U CN201621249733 U CN 201621249733U CN 206172819 U CN206172819 U CN 206172819U
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- 238000013500 data storage Methods 0.000 claims description 2
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- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 description 8
- 239000000725 suspension Substances 0.000 description 8
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Abstract
The utility model relates to an overhead traveling crane technical field discloses an overhead traveling crane operating condition monitoring system, and this system includes: the data acquisition unit of being connected with the overhead traveling crane for gather the overhead traveling crane working state data of overhead traveling crane, control the ware in the driver's cabin, with the communication unit that is connected respectively of accuse ware in data acquisition unit and the driver's cabin, wherein communication unit is suitable for this overhead traveling crane working state data who gathers the data acquisition unit to send to control the ware to the driver's cabin in. From this, realize the automation and acquireed and handled overhead traveling crane operating condition information, improved the operation fail safe nature and the production efficiency of overhead traveling crane equipment.
Description
Technical field
This utility model is related to overhead traveling crane technical field, in particular it relates to a kind of overhead traveling crane work condition monitoring system.
Background technology
During overhead traveling crane runs, need to be controlled overhead traveling crane by dispatch control personnel and overhead traveling crane driver collaboration, and typically
The working condition of overhead traveling crane is made regular check on by special maintenance personnel, to ensure the trouble free service of overhead traveling crane.
The acquisition of the current working condition with regard to overhead traveling crane, excessively depends on operator (i.e. overhead traveling crane commanding and driver)
Collaborative work, it is impossible to automatically obtain the working condition of overhead traveling crane, and the analysis of the working condition for overhead traveling crane, also excessively
Depend on the control and judgement of people.
It should be noted that above technical problem is the present inventor being found during this utility model is put into practice.
The content of the invention
The purpose of this utility model provide at it is a kind of can automatization obtain and process overhead traveling crane work state information
Overhead traveling crane works condition monitoring system, to solve above-mentioned background technology in illustrated excessively obtain and process overhead traveling crane by artificial
The technical problem of work state information.
To achieve these goals, this utility model provides a kind of overhead traveling crane work condition monitoring system, and the system includes：
The data acquisition unit being connected with overhead traveling crane, for gathering the overhead traveling crane operating state data of above-mentioned overhead traveling crane；
Driver's cabin central controller；
The communication unit being connected respectively with above-mentioned data acquisition unit and above-mentioned driver's cabin central controller, wherein above-mentioned communication unit
The overhead traveling crane operating state data that unit is suitable to be gathered above-mentioned data acquisition unit is sent to above-mentioned driver's cabin central controller.
Preferably, above-mentioned overhead traveling crane work state data packets movable information containing overhead traveling crane and overhead traveling crane video information, above-mentioned data are adopted
Collection unit includes the sensor and the video camera for gathering above-mentioned overhead traveling crane video information for gathering above-mentioned overhead traveling crane movable information.
Preferably, above-mentioned overhead traveling crane includes overhead crane orbit and the overhead traveling crane road wheel being installed on above-mentioned overhead crane orbit, above-mentioned
The video information of video information of the overhead traveling crane video information comprising above-mentioned overhead traveling crane road wheel and above-mentioned overhead crane orbit, it is above-mentioned for gathering
The video camera of above-mentioned overhead traveling crane video information is included：The first video camera being connected with above-mentioned overhead traveling crane road wheel, for gathering above-mentioned day
The video information of the video information of car road wheel and above-mentioned overhead crane orbit.
Preferably, above-mentioned overhead traveling crane includes dolly, and trolley lifting hook is provided with above-mentioned dolly, above-mentioned overhead traveling crane video recording letter
Video information of the breath comprising above-mentioned trolley lifting hook, the above-mentioned video camera for gathering above-mentioned overhead traveling crane video information is included：With it is above-mentioned
Second video camera of dolly connection, for gathering the video information of above-mentioned trolley lifting hook.
Preferably, above-mentioned overhead traveling crane includes cart and dolly, displacement information of the above-mentioned overhead traveling crane movable information comprising cart and
The displacement information of dolly, the above-mentioned sensor for gathering above-mentioned overhead traveling crane movable information includes first be connected with above-mentioned cart
Displacement sensor, and the second displacement sensor being connected with above-mentioned dolly, wherein when above-mentioned overhead traveling crane startup optimization, above-mentioned first
Displacement sensor gathers the displacement information of above-mentioned cart, the displacement information of the above-mentioned dolly of above-mentioned second displacement sensor acquisition.
Preferably, positional information of the above-mentioned overhead traveling crane movable information comprising above-mentioned trolley lifting hook, it is above-mentioned for gathering above-mentioned day
The sensor of car movable information includes the lift hook position sensor being connected with above-mentioned trolley lifting hook, for gathering above-mentioned trolley lifting hook
Positional information.
Preferably, above-mentioned overhead traveling crane movable information includes when above-mentioned overhead traveling crane is in zero-bit state corresponding to the of above-mentioned cart
One null positions information and the second null positions information corresponding to above-mentioned dolly, it is above-mentioned for gathering above-mentioned overhead traveling crane movable information
Sensor include the first null positions sensor being connected with above-mentioned cart, and the second zero-bit position being connected with above-mentioned dolly
Sensor is put, wherein when above-mentioned overhead traveling crane is in zero-bit state, the of the above-mentioned cart of above-mentioned first null positions sensor acquisition
One null positions information, the second null positions information of the above-mentioned dolly of above-mentioned second null positions sensor acquisition.
Preferably, above-mentioned overhead traveling crane includes the multiple carts on above-mentioned overhead crane orbit, and the system also includes：With it is upper
State the laser anti-collision unit that cart is connected；Above-mentioned overhead traveling crane work state data packets pitch information containing cart, wherein above-mentioned laser
Anti-collision unit can launch laser to determine the cart pitch information between at least two carts.
Preferably, the system includes：The data storage cell being connected with above-mentioned driver's cabin central controller, for storing above-mentioned day
Car operating state data.
Preferably, the system also includes：The display unit being connected with above-mentioned driver's cabin central controller, for showing above-mentioned overhead traveling crane
Operating state data.
By above-mentioned technical proposal, by the integrated application of information acquiring technology, the information transmission technology and computer processing technology
In overhead traveling crane runtime, realize automatization and obtain and process overhead traveling crane work state information, improve the operation of travelling overhead crane apparatus
Security reliability and production efficiency.
Other features and advantages of the utility model will be described in detail in subsequent specific embodiment part.
Description of the drawings
Accompanying drawing is further understood to of the present utility model for providing, and constitutes a part for description, and following
Specific embodiment be used to explain this utility model together, but do not constitute to restriction of the present utility model.In the accompanying drawings：
Fig. 1 is illustrated that the structural representation of the embodiment overhead traveling crane of this utility model one work condition monitoring system；
Fig. 2 is illustrated that the knot that overhead traveling crane road wheel is connected with video camera in the work condition monitoring system of the overhead traveling crane shown in Fig. 1
Structure schematic diagram.
Description of reference numerals
The left rear wheel photographic head of 111 the near front wheel photographic head 112
The off hind wheel photographic head of 113 off-front wheel photographic head 114
1020 network switch and the driver's cabin display of information gathering cabinet 14
The follow-up trolley photographic head of 13 driver's cabin hard disk 12
The cart rear anti-crash device of 15 wireless apss 161
The cart null pick-up of 162 Big Semen Plantaginiss beam 101
The cart move distance sensor of 102 dolly null pick-up 171
The moving of car range sensor of 172 cart direction of motion sensor 173
The lift hook position sensor of 174 moving of car direction sensor 1011
191 suspension hook real-time photography heads
Specific embodiment
Specific embodiment of the present utility model is described in detail below in conjunction with accompanying drawing.It should be appreciated that herein
Described specific embodiment is merely to illustrate and explains this utility model, is not limited to this utility model.
Those skilled in the art of the present technique are appreciated that unless expressly stated, singulative " " used herein, "
It is individual ", " above-mentioned " and " being somebody's turn to do " may also comprise plural form.It is to be further understood that used in description of the present utility model
Wording " including " refer to there is features described above, integer, step, operation, element and/or component, but it is not excluded that exist or
Add one or more other features, integer, step, operation, element, component and/or their group.It should be understood that working as us
Element is claimed to be " connected " or during " coupled " to another element, it can be directly connected or coupled to other elements, or can also
There is intermediary element.Additionally, " connection " used herein or " coupling " can include wireless connection or wireless coupling.Used here as
Wording "and/or" include the one or more associated wholes or any cell of listing item and all combination.
The structural representation of the embodiment overhead traveling crane of this utility model one work condition monitoring system is illustrated that referring to Fig. 1, can
To be understood by, left front overhead traveling crane road wheel, right day before yesterday car road wheel, left back overhead traveling crane road wheel on the overhead traveling crane guide rail of overhead traveling crane and
Right car day after tomorrow road wheel (not shown), correspondingly installs the near front wheel photographic head 111, left rear wheel photographic head for each overhead traveling crane road wheel
112nd, off-front wheel photographic head 113 and off hind wheel photographic head 114, by the collaborative work of each photographic head 111~114, collection is each
The video information of overhead traveling crane road wheel and the video information of overhead traveling crane guide rail, can be with reference to Fig. 2 with regard to the collection of the video information；
And the video information for being gathered is uploaded to into crown block cab by communication unit network switch and information gathering cabinet 1020,
Can be displayed in real time on driver's cabin display 14, further, in driver's cabin hard disk 13, thus the video information can be stored in
Facilitate the gap between overhead traveling crane Central Control Room monitoring wheel position track, and confirm to whether there is foreign body on overhead traveling crane guide rail, to exist in real time
Overhead traveling crane ruuning situation is monitored in crown block cab.Used as further optimization, the system also includes being servo-actuated of be connected with dolly
Dolly photographic head 12, by the follow-up trolley photographic head 12 can Real-time Collection trolley travelling when video information.
Preferably, driver's cabin is interrelated with other-end, and wireless apss 15 are included in the system, and system can be by being somebody's turn to do
Wireless apss 15 send the video information for being stored to associated terminal.Thereby, it is possible to realize sharing the working condition of overhead traveling crane
Information, and the maintenance for overhead traveling crane and maintenance provide data basis, effectively reduce overhead traveling crane maintenance cost；Simultaneously because will can be adopted
The data of collection carry out dump, can at any time inquire about overhead traveling crane service data, by Ethernet current status data and history number
It is transferred on other client computers or on handheld terminal according to request.It should be noted that above-described embodiment is as just showing
Example, can store work in every status data in driver's cabin hard disk 13.Thus every work of overhead traveling crane in prior art is solved
Making status data cannot be stored, it is impossible to realize maintenance and analysis of the later stage overhead traveling crane attendant for overhead traveling crane, at the same also without
Method backtracking overhead traveling crane works status history data to investigate the technical barrier of accident or failure cause.
In the present embodiment, the overhead traveling crane work condition monitoring system 10 also includes：After the cart of cart rear end
Beam 161 and the Big Semen Plantaginiss beam 162 installed in cart front end.Wherein the Big Semen Plantaginiss beam 162 and the cart rear defence
Hit device 161 and include laser module for launching laser respectively, based on the laser module can determine former and later two carts it
Between cart pitch information, and driving Central Control Room is uploaded to by the network switch and information gathering cabinet 1020, thus, it is possible to keep away
The cart for exempting to be travelled on same track collides.
In the present embodiment, the overhead traveling crane work condition monitoring system 10 also includes：Cart null pick-up 101 and dolly
Null pick-up 102, when overhead traveling crane in zero-bit state be neutral position state when, cart null pick-up 101 gather cart cart
Null positions information, and dolly null pick-up 102 gather dolly dolly null positions information, and by control unit,
The network switch and information gathering cabinet 1020 are uploaded to driving Central Control Room.Thereby, it is possible to eliminate cart and dolly long-play
Afterwards, the cumulative error of the overhead traveling crane movement locus being displayed on driver's cabin display 14.
In the present embodiment, the overhead traveling crane work condition monitoring system 10 also includes：Cart move distance sensor 171,
Cart direction of motion sensor 172, moving of car range sensor 173 and moving of car direction sensor 174, from there through with
The cooperation of control unit calculates in real time the direction of the walking of the distance that cart and dolly are walked；It is alternatively possible to be based on it is real
When the direction of the walking of the distance of walking that calculates determine the movement velocity of the cart and the movement velocity of dolly respectively.As entering
The optimization of one step, the displacement information gathered according to sensor 173 and 174 determines the advance and retreat location switch amount information of dolly.Enter
One step ground, the displacement information of determination and little is gathered by control unit, the network switch and information gathering cabinet 1020 by each
Car advance and retreat switching value information is uploaded to driving Central Control Room, so that driver can in real time understand current overhead traveling crane operation feelings
Condition, facilitates driver's manipulation overhead traveling crane operation.
In the present embodiment, the overhead traveling crane work condition monitoring system 10 also includes：Lift hook position sensor 1011, passes through
The lift hook position sensor can gather the real time position of crown block hook.As further optimization, can also be by control
Device calculates suspension hook rise/fall location switch amount to predetermined lift hook position and suspension hook real time position.Alternatively, on suspension hook
Suspension hook real-time photography head 191 is also equipped with, to the video information of Real-time Collection suspension hook.Further, by control unit, net
Each is gathered real-time position information, video information and the lifting location switch of suspension hook for network switch and information gathering cabinet 1020
Amount information is uploaded to driving Central Control Room, to facilitate driver to manipulate crown block hook.
It is understood that the monitoring system that the present embodiment is provided is independently of the original control system of overhead traveling crane, and also not
It is related to overhead traveling crane control logic, the operational reliability of original Overhead travelling crane system component can be ensured in control.
In this utility model embodiment, the overhead traveling crane work condition monitoring system is integrated with the identification of overhead traveling crane status information, day
Car System self-test, the multidirectional positional information identification of overhead traveling crane, overhead traveling crane real time execution track and bulk registration, day curb circle security video prison
Control and identification, concentrate and disperse overhead traveling crane team control multiple function so that operator can be according to the workpiece origin and mesh that need to be lifted
Terminal call overhead traveling crane nearby, improve production efficiency, realize lifting operation intelligent.Equipment record information is utilized simultaneously
Can realize that vitals life cycle is predicted, improve equipment repair and maintenance efficiency, reduce production cost.
It should be noted that the monitoring system that this utility model embodiment is provided is suitable to while monitoring the day of multiple overhead traveling cranes
Car operating state data, is achieved in that the various control signals in multiple stage overhead traveling crane running are monitored and recorded, and has
There is self-checking function, can in real time show position and the running orbit of suspension hook, add up the run time and run location of overhead traveling crane, backtracking
Browse history run state and running orbit.The overhead traveling crane condition monitoring system provided additionally by the present embodiment, statistical analysiss
The service data of the main load-supporting part of overhead traveling crane, usage frequency, overhead traveling crane all working state, the service data of essential electrical load,
Maintenance for overhead traveling crane provides data analysiss foundation, effectively reduces maintenance cost.
Preferred implementation of the present utility model is described in detail above in association with accompanying drawing, but, in skill of the present utility model
In art concept, various simple variants can be carried out to the technical solution of the utility model, these simple variants belong to this
The protection domain of utility model.
It is further to note that the module or unit in above-mentioned specific embodiment can be using execution corresponding function
Electronic devices and components realized；And each described particular technique feature, in the case of reconcilable, can pass through any
Suitable mode is combined.In order to avoid unnecessary repetition, this utility model is no longer another to various possible compound modes
Row explanation.
Additionally, combination in any can also be carried out between a variety of embodiments of the present utility model, as long as it is not disobeyed
Thought of the present utility model is carried on the back, it should equally be considered as content disclosed in the utility model.
Claims (10)
1. a kind of overhead traveling crane works condition monitoring system, it is characterised in that the system includes：
The data acquisition unit being connected with overhead traveling crane, for gathering the overhead traveling crane operating state data of the overhead traveling crane；
Driver's cabin central controller；
The communication unit being connected respectively with the data acquisition unit and the driver's cabin central controller, wherein the communication unit is suitable
Send to the driver's cabin central controller in the overhead traveling crane operating state data for being gathered the data acquisition unit.
2. overhead traveling crane according to claim 1 works condition monitoring system, it is characterised in that：
The overhead traveling crane work state data packets movable information containing overhead traveling crane and overhead traveling crane video information,
The data acquisition unit includes the sensor for gathering the overhead traveling crane movable information and for gathering the overhead traveling crane record
As the video camera of information.
3. overhead traveling crane according to claim 2 works condition monitoring system, and the overhead traveling crane includes overhead crane orbit and is installed on
Overhead traveling crane road wheel on the overhead crane orbit, it is characterised in that：
The video information of video information of the overhead traveling crane video information comprising the overhead traveling crane road wheel and the overhead crane orbit,
The video camera for gathering the overhead traveling crane video information is included：The first shooting being connected with the overhead traveling crane road wheel
Machine, for gathering the video information of the overhead traveling crane road wheel and the video information of the overhead crane orbit.
4. overhead traveling crane according to claim 2 works condition monitoring system, and the overhead traveling crane includes dolly, and in the dolly
On trolley lifting hook is installed, it is characterised in that：
Video information of the overhead traveling crane video information comprising the trolley lifting hook,
The video camera for gathering the overhead traveling crane video information is included：The second video camera being connected with the dolly, is used for
Gather the video information of the trolley lifting hook.
5. overhead traveling crane according to claim 2 works condition monitoring system, and the overhead traveling crane includes cart and dolly, its feature
It is：
The displacement information of displacement information of the overhead traveling crane movable information comprising cart and dolly,
The sensor for gathering the overhead traveling crane movable information includes the first displacement transducer being connected with the cart, and
The second displacement sensor being connected with the dolly, wherein when the overhead traveling crane startup optimization, first displacement transducer is adopted
Collect the displacement information of the cart, the displacement information of dolly described in the second displacement sensor acquisition.
6. overhead traveling crane according to claim 4 works condition monitoring system, it is characterised in that：
Positional information of the overhead traveling crane movable information comprising the trolley lifting hook,
The sensor for gathering the overhead traveling crane movable information includes the lift hook position sensing being connected with the trolley lifting hook
Device, for gathering the positional information of the trolley lifting hook.
7. overhead traveling crane according to claim 5 works condition monitoring system, it is characterised in that：
The overhead traveling crane movable information includes when the overhead traveling crane is in zero-bit state corresponding to the first null positions of the cart
Information and the second null positions information corresponding to the dolly,
The sensor for gathering the overhead traveling crane movable information includes the first null positions being connected with the cart and passes
Sensor, and the second null positions sensor being connected with the dolly, wherein when the overhead traveling crane is in zero-bit state, described the
First null positions information of cart described in one null positions sensor acquisition, described in the second null positions sensor acquisition
Second null positions information of dolly.
8. overhead traveling crane according to claim 3 works condition monitoring system, and the overhead traveling crane includes installed in the day track
Multiple carts on road, it is characterised in that the system also includes：
The laser anti-collision unit being connected with the cart；
The overhead traveling crane work state data packets pitch information containing cart, wherein the laser anti-collision unit can launch laser with true
Cart pitch information between fixed at least two carts.
9. overhead traveling crane according to claim 1 works condition monitoring system, it is characterised in that the system includes：
The data storage cell being connected with the driver's cabin central controller, for storing the overhead traveling crane operating state data.
10. according to any one of claim 1-9 overhead traveling crane work condition monitoring system, it is characterised in that the system is also wrapped
Include：
The display unit being connected with the driver's cabin central controller, for showing the overhead traveling crane operating state data.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621249733.XU CN206172819U (en) | 2016-11-21 | 2016-11-21 | Overhead traveling crane operating condition monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621249733.XU CN206172819U (en) | 2016-11-21 | 2016-11-21 | Overhead traveling crane operating condition monitoring system |
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| CN206172819U true CN206172819U (en) | 2017-05-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201621249733.XU Active CN206172819U (en) | 2016-11-21 | 2016-11-21 | Overhead traveling crane operating condition monitoring system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109019347A (en) * | 2018-10-18 | 2018-12-18 | 东北大学 | A kind of bridge crane automatic control system |
| CN113353802A (en) * | 2021-05-17 | 2021-09-07 | 唐山不锈钢有限责任公司 | Device and method for automatically judging degradation of crown block wheel and track |
-
2016
- 2016-11-21 CN CN201621249733.XU patent/CN206172819U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109019347A (en) * | 2018-10-18 | 2018-12-18 | 东北大学 | A kind of bridge crane automatic control system |
| CN113353802A (en) * | 2021-05-17 | 2021-09-07 | 唐山不锈钢有限责任公司 | Device and method for automatically judging degradation of crown block wheel and track |
| CN113353802B (en) * | 2021-05-17 | 2022-09-16 | 唐山不锈钢有限责任公司 | Device and method for automatically judging degradation of crown block wheel and track |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 100011 Beijing, Dongcheng District Anwai Binhe West Road No. 22 Shenhua building Co-patentee after: Shenhua Railway Equipment Co.,Ltd. Patentee after: China Shenhua Energy Co.,Ltd. Co-patentee after: Yulin vehicle maintenance branch of Shenhua Railway Equipment Co., Ltd Address before: 100011 Beijing, Dongcheng District Anwai Binhe West Road No. 22 Shenhua building Co-patentee before: SHENHUA RAIL AND FREIGHT WAGONS TRANSPORT Co.,Ltd. Patentee before: China Shenhua Energy Co.,Ltd. Co-patentee before: YULIN VEHICLE MAINTENANCE BRANCH, SHENHUA RAILWAY FREIGHT TRANSPORT Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |