CN206149977U - Rice straw nutrition cave dish production line - Google Patents

Abstract

The utility model relates to a rice straw nutrition cave dish production line, beating machine and three slurry reservoir are connected respectively to this kind of rice straw nutrition cave dish production line's cistern, slurry reservoir is also connected no. One to the beating machine outlet line, no. One slurry reservoir connects the sieve separator, no. Two slurry reservoir are connected to the sieve separator, no. Two slurry reservoir connects miniature fiberizer, no. Three slurry reservoir are connected to miniature fiberizer, no. Three slurry reservoir connects pneumatic rice straw nutrition cave dish make -up machine, screw rod air compressor pump and water ring vacuum pump lead to air through tube respectively and coil the make -up machine with pneumatic rice straw nutrition cave and be connected, pneumatic rice straw nutrition cave dish make -up machine the place ahead is the dry -off oven, the initiating terminal setting of conveyer belt is under the die lifter of pneumatic rice straw nutrition cave dish make -up machine, and run through the dry -off oven and wear out from it, each slurry reservoir all is provided with the mixer. The utility model discloses can realize the batch production production of rice straw sprout cultivation dish, production efficiency is high.

Description

Rice straw nutrition hole tray production line

First, technical field：

The utility model relates in agricultural production produce rice seedling nursing disc technology, and in particular to be rice straw Nutrition hole tray production line.

2nd, background technology：

Seedling hole tray is prepared as primary raw material with rice straw and has been obtained for corresponding accreditation and application.Here basis On, in order to save labour force, improve production efficiency, formed a complete production network to it equipment accordingly at present and device carried out design with Research and development, but generally existing automatization level is low, defect ware is more, production efficiency is difficult to the problems such as increasing substantially, it is impossible to realize water The factorial praluction of rice straw seedling-cultivation plate, it is impossible to meet the needs of large area rice seedling bed production, make rice straw seedling-cultivation plate Promotion and application scope is restricted.Shaped article with straw as raw material be all by solid feed in the way of injection-compression molding Produced, to be gone back to strengthen molding effect through the links such as filler, matched moulds, pressurize, die sinking, delivery, some equipment therebetween Heating operation can be carried out to mould, complex steps, energy resource consumption is big.While the uniformity, humidity tool of the moulding process to raw material The ratio of briquetting for having higher requirement, product is severely limited by the physicochemical property of raw material.

3rd, the content of the invention：

The purpose of this utility model is to provide rice straw nutrition hole tray production line, this rice straw nutrition hole tray production Line is used to solve the problems, such as that current rice straw seedling-cultivation plate preparation facilitiess cannot realize the factorial praluction of rice straw seedling-cultivation plate.

This utility model solves the technical scheme that its technical problem adopted：This rice straw nutrition hole tray production line Including cistern, beater, screening machine, miniature fiberizer, Pneumatic type rice straw nutrition hole tray forming machine, drying oven, water-retention Pond connects beater and three material storage containers by pipeline respectively, and beater outlet line also connects a material storage container, a storing Pond connects screening machine by a little lift stock pump, and screening machine connects No. two material storage containers, and No. two material storage containers pass through No. two little lifts Stock pump connects miniature fiberizer, and miniature fiberizer connects No. three material storage containers, and No. three material storage containers are by No. three little lift stock pump connections Pneumatic type rice straw nutrition hole tray forming machine, air screw compressor pump is with water-ring vacuum pump respectively by trachea and Pneumatic type Rice straw nutrition hole tray forming machine connects, and Pneumatic type rice straw nutrition hole tray forming machine front is drying oven, conveyer belt Initiating terminal is arranged on the underface of the die lifter of Pneumatic type rice straw nutrition hole tray forming machine, and conveyer belt is through whole drying Stove, the other end is passed from drying oven；A number material storage container, No. two material storage containers, No. three material storage containers are sunk type, are arranged at ground Under face, and three is provided with blender.

Pneumatic type rice straw nutrition hole tray forming machine includes inhaling die roller, pulp storage tank, power transmission machine in such scheme Structure, delivery mechanism, air distribution system, it is rotatable central shaft to inhale in the middle of die roller, and there is octagon rotating disk at central shaft two ends, turn Disk is provided with mold supporting frame per side, disposes two hole tray convex templates, convex template to pass through press strip on each mold supporting frame It is fixed；Inhale die roller to be arranged at directly over pulp storage tank by two pieces of gripper shoes of pulp storage tank, and become an entirety with pulp storage tank, store up Stock tank is provided with feed pipe and overflow pipe；The upper port of pulp storage tank stretches out to form platform, and delivery mechanism is arranged on flat On platform, delivery mechanism has concave template；There are boss, three asynchronous machines of power transmission mechanism outside one pool wall of pulp storage tank It is fixed on boss with decelerator, photoelectric sensor is set on decelerator.

Power transmission mechanism includes three asynchronous machines in such scheme, and three asynchronous machine connection reducer connections are eccentric Gear, eccentric gear is installed in gripper shoe, and die roller central shaft is inhaled in eccentric gear connection Geneva mechanism, Geneva mechanism connection.

Linkage connection pendulum frame in such scheme in delivery mechanism, pendulum frame is connected with inside groove guide rod and cylinder slide block, The inside of pendulum frame is inlaid with concave template.

Such scheme camber template is adapted with the concave of hole tray, and concave template is mutually fitted with the convex shape of hole tray Should, convex template is processed according to the shape of hole tray concave surface, so that the solid matter in serosity is inhaled according to the shape of hole tray Attached, sizing, pressurize；Concave template is processed according to the shape of hole tray convex surface, in realizing with the mold inhaled on die roller It is embedding, complete modulo operation.

Cistern, beater, screening machine, miniature fiberizer, Pneumatic type rice straw nutrition hole tray molding in such scheme Machine is integrated on skid platform, and cistern is arranged at the side of skid platform, beater, screening machine, miniature fiberizer, Pneumatic type Rice straw nutrition hole tray forming machine is arranged at the side of cistern, and skid platform is fixed on the ground, a storing Pond, No. two material storage containers, the upper lids of No. three material storage containers are opened on skid platform.Rationally, floor space is little, is easy to for spatial design Realize production line automation.

Beneficial effect：

1st, this utility model is capable of achieving the factorial praluction of rice straw seedling-cultivation plate, and production efficiency is high, volume production process velocity Can reach 800/hour, daily can working 12 hours, the daily output can meet the seedling demand on 320 mu of ground up to 9600.

2nd, this utility model production line automation degree is high, and production line is each to process from addition raw material to hole tray drying forming Link is capable of achieving automated production, and every production line is realized running well by only needing three manually, reduces seedling disk production institute Labour force is needed, seedling disk production cost is reduced, large area rice seedling bed plantation demand is met.

3rd, the input of the whole production line of this utility model be rice straw, water, nutrient, additive and fuel, output Thing is the rice straw nutrition hole tray after drying, and water, high-temperature gas and the waste product produced wherein in production process can be recovered Recycling, minimum, maximum resource utilization and the waste discharge amount for realizing input is minimized, with energy-efficient spy Point.

4th, every year substantial amounts of straw can be all produced during Rice Production, if can cause serious as recycling is not proper Safety environment, using rice straw as raw material produce rice straw nutrition hole tray as seedling carrier, not only The comprehensive utilization of straw refuse is realized, Caulis et Folium Oryzae added value is improve, its unnecessary dirt caused to environment is reduced Dye, simultaneously for reduction rice production costs, it is ensured that grain yield also has highly important meaning.With rice straw as water The primary raw material of rice straw nutrition hole tray, has the advantages that source is wide, low cost, raw material are sufficient, is readily transported.

4th, illustrate：

Fig. 1 is structural representation of the present utility model；

Fig. 2 is axonometric chart of the present utility model；

Fig. 3 is the schematic diagram of Pneumatic type rice straw nutrition hole tray forming machine in this utility model.

In figure：1 cistern, 2 beaters, 3 blenders, No. 4 material storage containers, No. 5 little lift stock pumps, 6 screening machines, 7 No. two material storage containers, 8 miniature fiberizers, 9 No. three material storage containers, 10 air screw compressor pumps, 11 water-ring vacuum pumps, 12 gas Power formula rice straw nutrition hole tray forming machine, 13 conveyer belts, 14 drying ovens, 15 rice straw nutrition hole trays, 16 hole trays fortune Defeated car, 17 3 asynchronous machines, 18 decelerators, 19 eccentric gears, 20 linkages, 21 inside groove guide rods, 22 cylinder slide blocks, 23 take Die roller, 26 Geneva mechanisms, 27 gas distribution plates are inhaled in mould device, 24 concave templates, 25.

5th, specific embodiment：

This utility model is described further below in conjunction with the accompanying drawings：

With reference to shown in Fig. 1, Fig. 2, this rice straw nutrition hole tray production line includes cistern 1, beater 2, screening machine 6th, miniature fiberizer 8, Pneumatic type rice straw nutrition hole tray forming machine 12, drying oven 14, cistern 1, beater 2, screening machine 6th, miniature fiberizer 8, Pneumatic type rice straw nutrition hole tray forming machine 12 are integrated on skid platform, and cistern 1 is arranged at sled The side of assembling platform, beater 2, screening machine 6, miniature fiberizer 8, Pneumatic type rice straw nutrition hole tray forming machine 12 are respectively provided with In the side of cistern 1, skid platform is fixed on the ground, the material storage container 9 of material storage container 7, three of a material storage container 4, two Upper lid be opened on skid platform.Rationally, floor space is little, facilitates implementation production line automation for spatial design.Cistern 1 Respectively beater 2 and three material storage containers are connected by pipeline, the outlet line of beater 2 also connects a material storage container 4, a storing Pond 4 connects screening machine 6 by a little lift stock pump 5, and screening machine 6 connects No. two material storage containers 7, and No. two material storage containers 7 pass through No. two Little lift stock pump connects miniature fiberizer 8, and miniature fiberizer 8 connects No. three material storage containers 9, and No. three material storage containers 9 pass through No. three little Yang Journey stock pump connection Pneumatic type rice straw nutrition hole tray forming machine 12, air screw compressor pump 10 is distinguished with water-ring vacuum pump 11 It is connected with Pneumatic type rice straw nutrition hole tray forming machine 12 by trachea, before Pneumatic type rice straw nutrition hole tray forming machine 12 Side is drying oven 14, and the initiating terminal of conveyer belt 13 is arranged on the die lifter 23 of Pneumatic type rice straw nutrition hole tray forming machine 12 Underface, the other end of conveyer belt 13 is passed from drying oven 14；The material storage container 9 of material storage container 7, three of a number material storage container 4, two is equal For sunk type, underground is arranged at, and three is provided with blender 3.

Refering to Fig. 3, Pneumatic type rice straw nutrition hole tray forming machine 12 includes inhaling die roller 25, pulp storage tank, power transmission Mechanism, delivery mechanism, air distribution system, it is rotatable central shaft to inhale in the middle of die roller 25, and central shaft two ends have octagon to turn Disk, rotating disk is provided with mold supporting frame per side, disposes two hole tray convex templates, convex template to pass through on each mold supporting frame Press strip is fixed；Inhale die roller 25 to be arranged at directly over pulp storage tank by two pieces of gripper shoes of pulp storage tank, and become one with pulp storage tank Overall, pulp storage tank is provided with feed pipe and overflow pipe, regulation and control of the serosity in pulp storage tank in feed pipe and overflow pipe Under effect, the liquid level that ensure that oleo stock remains at fixed, appropriate height, it is ensured that inhale the camber template of die roller 25 Just it is immersed in below liquid level, to complete to inhale mould action.

The upper port of pulp storage tank stretches out to form platform, and delivery mechanism is arranged on platform, and delivery mechanism has delivery Device 23 and concave template 24；Convex template has the concave surface being adapted with hole tray one side shape, and concave template 24 has and hole tray The simultaneously adaptable convex surface of shape, convex template is processed according to the shape at the hole tray back side, so as to by the solidss in serosity Matter is shaped according to the shape of hole tray, pressurize；Concave template 24 is processed according to the positive shape of hole tray, so as to inhale die roller Mold on 25 is realized embedding, and completes modulo operation.

On the boss that three asynchronous machines 17 of power transmission mechanism and decelerator 18 are fixed on outside pulp storage tank pool wall, slow down Photoelectric sensor is set on device 18, the working time of the position signalling control air screw compressor pump 10 that photoelectric sensor is detected Node, it is ensured that the negative pressure inhaled in die roller 25 is offset at delivery position, so that die lifter 23 smoothly takes from convex template Mould, now die lifter 23 base disk is removed by the concave template 24 with negative pressure；Three connection reducers 18 of asynchronous machine 17, subtract Fast device 18 connects respectively eccentric gear 19 and linkage 20, and eccentric gear 19 is installed in gripper shoe, and eccentric gear 19 connects The central shaft of die roller 25 is inhaled in Geneva mechanism 26, the connection of Geneva mechanism 26.

The connection pendulum frame of linkage 20 of delivery mechanism, pendulum frame is connected with inside groove guide rod 21 and cylinder slide block 22, puts frame Inside is inlaid with concave template 24.

Air distribution system is made up of gas distribution plate 27, gas barrier etc., by the cooperation with air screw compressor pump 10, it is ensured that taken Air pressure is normal atmosphere in the hole tray template of mould position.

The technology of hole tray molding link is as follows：

1. mold process is inhaled：The molding of hole tray relies primarily on Pneumatic type rice straw nutrition hole tray forming machine 12 and realizes.Inhale mould Cylinder 25 is successively immersed in convex template in pulp storage tank in serosity under the drive of central shaft, carries in water-ring vacuum pump 11 In the presence of for negative pressure, by the solid matter in serosity with fixed thickness uniform adsorption in convex template surface, hole tray is formed The base disk of shape.

2. power transmission：After the power of three offers of asynchronous machine 17 is via decelerator 18, two transmission routes transmission of Jing, One is transferred to power by eccentric gear 19, Geneva mechanism 26 to inhale the central shaft of die roller 25, realizes inhaling die roller 25 Batch (-type) is rotated, it is ensured that mould has enough suction mould and delivery time, and the mold of absorption is transported to into forming machine front, to treat The delivery of die lifter 23；Another circuit is transmitted power by linkage 20, the inside groove guide rod 21 of longitudinal direction and cylinder slide block 22 To die lifter 23, it is ensured that when every time suction die roller 25 turns to specified location, die lifter 23 can reach relevant position and complete to take The action of mould and mould unloading.Design of Transmission System rationally, realizes the precision-fit inhaled between die process and delivery operation, effectively Improve the efficiency of work.

3. pneumatic control：Water-ring vacuum pump 11 together starts with forming machine, to ensure to inhale die roller 25 and die lifter 23 Work under the operating mode of negative pressure, to complete to inhale mould, modulo operation accordingly.By the photoelectric sensor arranged on decelerator 18 The working time node of the position signalling control air screw compressor pump 10 for detecting, it is ensured that offset at delivery position and inhale mould rolling Negative pressure in cylinder 25, so as to die lifter 23 from convex template smoothly delivery, now die lifter 23 is by the spill with negative pressure Template 24 removes on base disk；In mould unloading position, air screw compressor pump 10 offsets the negative pressure in die lifter 23, and mold relies on itself Gravity smoothly fall on conveyer belt 13, it is ensured that the smoothly demoulding.Pneumatic system reliable working performance, realize inhale die roller 25 with The cooperation of delivery and mould unloading between die lifter 23, improves the reliability and work efficiency of work.

The method that above-mentioned rice straw nutrition hole tray production line prepares hole tray：Mainly by Feedstock treating, strength molding and baking Dry three stations composition, it is specific as follows：

First the rice straw after crushing, water, nutrient raw material and additive are added to enter in beater 2 according to a certain percentage Row crushing, stirring, the serosity after roughing is imported in a material storage container 4, is sufficiently mixed in the presence of blender 3, makes matter Amount percent concentration is 5% serosity；Unscreened stock liquid carries out separation and removes in the presence of a little lift stock pump 5 into screening machine 6 It is miscellaneous, big particulate matter and impurity is got rid of, the serosity after screening enters into No. two material storage containers 7 by the discharge port in screening machine 6 In be stirred, make the serosity that mass percent concentration is 2%；Serosity after screening is in the presence of No. two little lift stock pumps Enter into and refined in miniature fiberizer 8, it is finely ground after serosity enter No. three material storage containers 9 in mix, making concentration is The serosity of mass percent 1%, the fine pulp in No. three material storage containers 9 is the raw material of rice straw nutrition hole tray, now Have been completed the Feedstock treating stage of rice straw nutrition hole tray 15；

The storage that fine pulp is entered in Pneumatic type rice straw nutrition hole tray forming machine 12 by No. three little lift stock pumps In stock tank, the solid matter in serosity is adsorbed to surface by convex template by the negative pressure that water-ring vacuum pump 11 is formed, and is shaped Become the base disk of seedling disk shape, after convex template is above with central axis to conveyer belt 13, in air screw compressor pump 10 In the presence of eliminate negative pressure and realize the demoulding of base disk, now the base disk after sizing is removed and smooth is placed in transmission by delivery mechanism On band 13, hole tray strength formative stage had both been completed；

Contain substantial amounts of moisture in the base disk of sizing, be transported in drying oven 14, through 25min's by conveyer belt 13 Dewatered drying and high-temperature sterilization, the hole tray after drying is packed, transported via the exit that conveyer belt 13 is delivered to drying oven 14 Defeated work, just completes the drying link of hole tray, while also completing a preparation process of rice straw nutrition hole tray, makes Rice straw nutrition hole tray 15 after standby is sent to hole tray transport vehicle 16 and transports by conveyer belt 13.

In drying oven 14 unnecessary heat by boiler centrifugal blower be transported to Pneumatic type rice straw nutrition hole tray into In type machine 12, to realize preheating base disk in forming process.The bad hole tray of molding effect is made in the form of raw material Raw material for the production of hole tray next time is secondary use.

Claims (6)

1. a kind of rice straw nutrition hole tray production line, it is characterised in that：This rice straw nutrition hole tray production line includes storing Pond（1）, beater（2）, screening machine（6）, miniature fiberizer（8）, Pneumatic type rice straw nutrition hole tray forming machine（12）, dry Dry stove（14）, cistern（1）Respectively beater is connected by pipeline（2）With three material storage containers, beater（2）Outlet line also connects Connect a material storage container（4）, a material storage container（4）By a little lift stock pump（5）Connection screening machine（6）, screening machine（6）Connection No. two material storage containers（7）, No. two material storage containers（7）Connect miniature fiberizer by No. two little lift stock pumps（8）, miniature fiberizer（8） No. three material storage containers of connection（9）, No. three material storage containers（9）By No. three little lift stock pumps connect Pneumatic type rice straw nutrition hole trays into Type machine（12）, air screw compressor pump（10）With water-ring vacuum pump（11）Respectively by trachea and Pneumatic type rice straw nutrition Hole tray forming machine（12）Connection, Pneumatic type rice straw nutrition hole tray forming machine（12）Front is drying oven（14）, conveyer belt （13）Initiating terminal be arranged on Pneumatic type rice straw nutrition hole tray forming machine（12）Die lifter（23）Underface, conveyer belt （13）Through whole drying oven（14）, the other end is from drying oven（14）Pass；A number material storage container（4）, No. two material storage containers （7）, No. three material storage containers（9）Sunk type is, underground is arranged at, and three is provided with blender（3）.

2. rice straw nutrition hole tray production line according to claim 1, it is characterised in that：Described Pneumatic type Oryza sativa L. straw Stalk nutrition hole tray forming machine（12）Including suction die roller（25）, pulp storage tank, power transmission mechanism, delivery mechanism, air distribution system, inhale Die roller（25）Centre is rotatable central shaft, and there is octagon rotating disk at central shaft two ends, and rotating disk is provided with mould per side Support, disposes two hole tray convex templates, convex template to fix by press strip on each mold supporting frame；Inhale die roller（25）It is logical Cross two pieces of gripper shoes of pulp storage tank to be arranged at directly over pulp storage tank, and become an entirety with pulp storage tank, pulp storage tank is provided with charging Pipeline and overflow pipe；The upper port of pulp storage tank stretches out to form platform, and delivery mechanism is arranged on platform, delivery mechanism tool There is concave template（24）；There are boss, three asynchronous machines of power transmission mechanism outside one pool wall of pulp storage tank（17）And deceleration Device（18）It is fixed on boss, decelerator（18）Upper setting photoelectric sensor, the inside for putting frame is inlaid with concave template（24）.

3. rice straw nutrition hole tray production line according to claim 2, it is characterised in that：Described power transmission mechanism Including three asynchronous machines（17）, three asynchronous machines（17）Connection reducer（18）Connection eccentric gear（19）, eccentric gear （19）It is installed in gripper shoe, eccentric gear（19）Connection Geneva mechanism（26）, Geneva mechanism（26）Die roller is inhaled in connection（25） Central shaft.

4. rice straw nutrition hole tray production line according to claim 3, it is characterised in that：In described delivery mechanism Linkage（20）Connection pendulum frame, pendulum frame and inside groove guide rod（21）And cylinder slide block（22）Connection, put frame inside be inlaid with it is recessed Shape template（24）.

5. rice straw nutrition hole tray production line according to claim 4, it is characterised in that：Described concave template（24） It is adapted with the convex shape of hole tray, concave template（24）It is adapted with the convex shape of hole tray.

6. rice straw nutrition hole tray production line according to claim 5, it is characterised in that：Described cistern（1）, beat Pulp grinder（2）, screening machine（6）, miniature fiberizer（8）, Pneumatic type rice straw nutrition hole tray forming machine（12）It is integrated in skid to put down On platform, cistern（1）It is arranged at the side of skid platform, beater（2）, screening machine（6）, miniature fiberizer（8）, Pneumatic type water Rice straw nutrition hole tray forming machine（12）It is arranged at cistern（1）Side, skid platform fixes on the ground, described No. one Material storage container（4）, No. two material storage containers（7）, No. three material storage containers（9）Upper lid be opened on skid platform.