CN206108236U - Hardware product's full automatic processing production line - Google Patents

Abstract

The utility model provides a hardware product's full automatic processing production line, include set up between the processing equipment more than two, the adjacent processing equipment in revolving stage device and be used for successively carrying each processing equipment to carry out the conveyor who processes in order hardware product with well revolving stage device complex, set up a supporting bench who is used for placing hardware product on the well revolving stage device. The problem that can't be linked to be a whole piece processing line between original each processing equipment has been solved to this production line, has realized the integration production of full -automatic assembly line, great improvement work efficiency, saved the cost.

Description

A kind of full-automatic processing production line of hardware products

Technical field

The present invention relates to machining equipment, particularly for the machining production line of hardware products.

Background technology

Hardware products, also referred to as " hardware ".Refer to the metals such as ferrum, steel, aluminum through Physical Processing such as forging, calendering, cuttings The various metal devices being fabricated by.Such as the hardware products that this internal structure of electric motor end cap is complicated, existing processing method is all After being an apparatus processing, then taking out another equipment carries out next step processing, and this processing mode is cumbersome, processing Efficiency is low, and intermediate transportation process is slow.If conveying again after piling up, easily cause after product is pushed and produced because mutually extruding The shape that changes or breakage.

In the manufacture process of machine parts, by each manufacturing procedure arranged rational of workpiece on some lathes, and They are connected into into an entirety with conveyer device and auxiliary device, in the presence of conveyer device, workpiece to be machined presses its work Skill flow process order completes whole processing tasks of workpiece by each process equipment, and such production operation line is referred to as machinery and adds Work production line.Its difficulty is more than three in the production line of process equipment composition, if using per between two process equipments It is connected all transfers of workpiece using the mode of multi-axis robot, cost will be very high, and takes much room；If using The long actuating arm of orthoscopic synchronization feeding drives multiple mechanical hands synchronous up and down, this if moving horizontally the mode of conveying products Mode will reduces cost, save space, but whether to all process equipments in straight line, whether height consistent, per two Between interval it is whether identical have very high requirement, when especially process equipment is different, even more cannot realize substantially.

The content of the invention

The technical problem to be solved

The purpose of the present invention is the problems referred to above existing for prior art, and spy provides a kind of the full-automatic of hardware products Machining production line.

Technical scheme

To solve above-mentioned technical problem, the present invention provides a kind of full-automatic processing production line of hardware products, including two Transfer table apparatus are set between process equipment, adjacent process equipment above and with the cooperation of transfer table apparatus for five metals to be produced Product are successively transported in order the conveyer device that each process equipment is processed；It is provided for placing on the transfer table apparatus The supporting table of hardware products.

When being linked to be a production line by rectilinear conveyer device between multiple stage process equipment, process equipment in front and back it Between machining coordinate it is inconsistent, and the delivery track of conveyer device can only do a linear motion, due to each process equipment it Between have a certain distance, and the position for processing is inconsistent, and X, Y, the Z resulted between it is different, will allow conveyer device Cannot accomplish directly accurately to be sent to a product in another process equipment from a process equipment, especially or many Between the process equipment of individual different coordinate, the conveying difficulty of conveyer device is just greatly increased, will to its coordinate precision Each axial movement requirement of suing for peace all becomes sufficiently complex.Adjusting coordinate using conveying on long actuating arm will become very It is difficult and with high costs.But this production line just solves well this problem, using middle transfer table apparatus adjustment coordinate On change, make general conveyer device just can accurately by product send into process equipment in.

Further, the transfer table apparatus include base plate, and two cross slide ways be arrangeding in parallel are arranged on the base plate, Be connected movable block on each cross slide way, is linked into an integrated entity by lateral movement plate between movable block, the transverse shifting Guide post is set on plate, is arranged again on the guide post and is vertically moved plate, the bottom for vertically moving plate arranges vertical movement Vertical cylinder, the cylinder axis of the vertical cylinder through vertically moving plate connection vertical movement rod, in the vertical movement rod Connection supporting table.So transfer table apparatus can be realizing X-axis, Y-axis and the regulation of Z-direction.

Further, the both sides for vertically moving plate are symmetrical arranged guiding parts and gag lever post, set on the gag lever post Put for limiting vertical movement rod and vertically moving the upper limit spring and lower limit spring of distance between plate.

Further, the supporting table includes gripper shoe, and between the gripper shoe and vertical movement rod swingle is arranged, The overall micro-cylinder for lifting supporting table is provided on fagging.Because supporting table top needs to arrange conveyer device, and convey It is too high that device can not be arranged again, can so waste run time；The station position of some process equipments is too low, will encounter defeated Send device.So the upper and lower displacement for specially arranging micro-cylinder to realize whole supporting table changes.

Further, also it is symmetrical arranged in the gripper shoe through gripper shoe and swingle for ensureing that gripper shoe is followed The connecting rod of swingle synchronous axial system.

Further, the movable block lateral cylinder that transversely guide rail direction is moved is provided on the base plate；The bottom Also set up on plate and vertically move longitudinal cylinder that plate is moved along guide post direction for driving.

Further, the arrangement for deflecting for adjusting the rotation angle of supporting table is also included on the transfer table apparatus；Institute The swingle that arrangement for deflecting includes being connected under supporting table is stated, the swingle is fixed in rotating shaft, one end of the swingle Drive block is set, and the drive block is promoted by small cylinder, so as to realize the rotation with rotating shaft as axle center.Due to hardware products Internal structure is sufficiently complex, and distinct device adds man-hour, needs to adjust its putting position, so its mould is also required to Jing and often adjusts it Rotation angle.This arrangement for deflecting just can be very good the turned position of the mould for solving supports end cap, realize the change of angle.

Further, the both sides of the other end of the swingle are provided for limiting the spacing of swingle maximum rotation angle Block.

Further, the conveyer device include long actuating arm, be connected on long actuating arm move conveying mechanical arm and Drive up-down drive device and horizontal drive apparatus that long actuating arm moves back and forth.

Further, the conveying mechanical arm includes the contiguous block being connected on long actuating arm, arranges on the contiguous block Support block, arranges the movable plate moved up and down by stroke apparatus drive connection in the support block, the movable plate is fixed again It is connected to capture the handgrip of hardware products；The stroke apparatus connect monitoring inductor.If the position of handgrip is accurately, that What the hardware products in handgrip will be refined puts in hardware dies；, whereas if the position of grabbing device is inaccurate, The stroke apparatus of so conveying mechanical arm will be hindered when descending so that stroke apparatus cannot reach least significant end, then Monitoring inductor will be now triggered, so that production line stops subsequent action, the mesh of protection hardware dies and equipment is reached 's.In above process, the multiple conveying mechanical arms on long actuating arm carry out above-mentioned course of action simultaneously, if do not triggered Report to the police, this course of action will be repeated.

Beneficial effects of the present invention：

This production line solves the problems, such as that a whole piece processing line cannot be linked to be between original each process equipment, realizes complete The integration production of automatic production line, greatly improves work efficiency, saves cost.

The transfer table apparatus of this production line solve the problems, such as cannot accurately to be conveyed between multiple stage process equipment in place, according to The position of each process equipment and change the conveyor coordinate of product, rather than go to change structure change to conveying mechanical arm, and It is not used in being changed on original process equipment, significantly improves operability, range of application is wider.

Description of the drawings

Fig. 1 is the overall structure diagram of the present invention；

Fig. 2 is the dimensional structure diagram of this transfer table apparatus；

Fig. 3 is the partial structural diagram of transfer table apparatus；

Fig. 4 is the attachment structure schematic diagram of supporting table；

Fig. 5 is the cross-sectional view of supporting table；

Fig. 6 is the structural representation of arrangement for deflecting；

Fig. 7 is the structural representation of conveying mechanical arm.

In figure, 1- process equipments, 2- conveyer devices, the long actuating arms of 21-, 3- conveying mechanical arms, 31- contiguous blocks, 311- Bracer, 32- movable plates, 33- stroke apparatus, 34- handgrips, 35- monitoring inductors, 4- up-down drive devices, 41- horizontal drives Device, 5- transfer table apparatus, 51- base plates, 52- cross slide ways, 53- movable blocks, 531- guide posts, 533- lateral movement plates, 54- Vertically move plate, 541- linear bearings, 542- connecting rods, 543- upper limit springs, 544- lower limit springs, 55- vertical movement rods, 56- supporting tables, 561- gripper shoes, 562- micro-cylinders, 563- connecting rods, 57- vertical cylinders, 58- swingles, 581- rotating shafts, 59- arrangements for deflecting, 591- drive blocks, 592- small cylinders, 593- limited blocks, 6- lateral cylinders, 61- infeed stroke stops, 7- longitudinal directions cylinder, 71- longitudinal stroke stops.

Specific embodiment

Below in conjunction with the accompanying drawings the invention will be further described：

As shown in figs. 1-7, hardware products have very many products, and the present embodiment is not limited to electricity by taking electric motor end cap as an example Generator terminal lid.A kind of full-automatic processing production line of hardware products, including more than two process equipment 1, adjacent process equipment 1 it Between arrange transfer table apparatus 5 and with transfer table apparatus 5 coordinate for electric motor end cap to be successively transported in order each processing The conveyer device 2 that equipment 1 is processed.Process equipment 1 such as stamping machine, perforating press, particular number can be according to production technology Depending on requirement.Change coordinate setting of the electric motor end cap in course of conveying using transfer table apparatus 5, make the hardware products can be with essence True enters in next process equipment 1.

As Figure 2-3, the transfer table apparatus 5 include base plate 51, and setting two on the base plate 51 be arranged in parallel Guide rail 52, be connected movable block 53 on each guide rail 52, is linked into an integrated entity by guide post 531 between movable block 53, described Reconnect on guide post 531 and vertically move plate 54, the bottom for vertically moving plate 54 arranges the vertical cylinder 57 of vertical movement, The cylinder axis of vertical cylinder 57 are connected to through the connection vertical movement rod 55 of plate 54 is vertically moved in the vertical movement rod 55 Support the supporting table 56 of hardware products.The lateral cylinder that movable block 53 is moved along the direction of guide rail 52 is provided on the base plate 51 6；Also set up on the base plate 51 and vertically move longitudinal cylinder 7 that plate 54 is moved along the direction of guide post 531 for driving.Horizontal gas Cylinder 6 and longitudinal cylinder 7 have and extend and retract two states, then coordinate infeed stroke stop 61 and longitudinal stroke stop 71, allow whole intermediate station to move back and forth in X-axis, Y-axis to coordinate intermediate station correspondence production process to adjust coordinate.

As shown in figure 4, because whole supporting table 56 needs to move up and down, that is accomplished by ensureing supporting table 56 mobile same When, still need to keep horizontal plane, so the both sides for vertically moving plate 54 are symmetrical arranged guiding parts 541 and gag lever post 542, institute State be provided on gag lever post 542 limit vertical movement rod 55 and vertically move distance between plate 54 upper limit spring 543 and under Limit spring 544.The horizontal plane of supporting table 56 not only can so be ensured, it is possible to prevent from vertically moving plate 54 when moving up and down Will not collide with vertical movement rod 55.

As further preferred, in order to shorten fed distance, so making conveyer device as far as possible near process equipment 1, but the height of each process equipment 1 is inconsistent, and conveyer device 2 can encounter transfer table apparatus 5, so as shown in figure 5, institute Supporting table 56 is stated including gripper shoe 561, swingle 58, gripper shoe 561 are set between the gripper shoe 561 and vertical movement rod 55 Upper setting micro-cylinder 562, the cylinder axis of the micro-cylinder 562 are rotated with swingle 58 through gripper shoe 561 and are connected.Propping up Arrange micro-cylinder 562 on fagging 561 to change the height of gripper shoe 561, such that it is able to collision free to conveyer device 2.For Balance when ensureing operation and keep level, preferably, be also symmetrical arranged in the gripper shoe 561 through Gripper shoe 561 and swingle 58 for ensureing that gripper shoe 561 follows the connecting rod 563 of the synchronous axial system of swingle 58.

As shown in fig. 6, the transfer table apparatus 5 also include the arrangement for deflecting for adjusting the rotation angle of supporting table 56 59；The arrangement for deflecting 59 includes the swingle 58 by being fixed in rotating shaft 581, and one end of the swingle 58 arranges and passes Motion block 591, the drive block 591 is promoted by small cylinder 592.Small cylinder 592 is arranged in vertical movement rod 55, the rotation The both sides of the other end of bull stick 58 are provided for limiting the limited block 593 of the maximum rotation angle of swingle 58.Using arrangement for deflecting 59 changing the rotation angle of hardware products, hardware products is entered back into before the process equipment of next step, it is just transformed good plus Work face, the full automatic comprehensive processing for realizing hardware products.

As illustrated in figures 1 and 7, the conveyer device 2 includes long actuating arm 21, is connected to the conveying moved on long actuating arm 21 Up-down drive device 4 and horizontal drive apparatus 41 that mechanical hand 3 and the long actuating arm 21 of driving are moved back and forth.The conveying mechanical arm 3 include the contiguous block 31 being connected on long actuating arm 21, support block 311 are arranged on the contiguous block 31, in the support block 311 The movable plate 32 moved up and down by the drive connection of stroke apparatus 33, the movable plate 32 is fixedly connected is produced for capturing five metals again The handgrip 34 of product；Here handgrip 34 preferentially selects pneumatic gripping device 34, and the scope of pneumatic gripping device 34 is bigger, particularly in Y-axis, two The arm of individual handgrip is all independent activities formula, can be positioned according to the crawl of the position of product.

The stroke apparatus 33 connect monitoring inductor 35.When stroke apparatus cannot reach specified stroke, indicate that and grab Handss are not reaching to specified location, also imply that hardware products are not entered in correct station, once so monitoring sensing Device 35 detects stroke apparatus 33 and cannot normally run, and will produce signal, indicating alarm, and transmits a signal to other processing On equipment 1, stop original operation of process equipment 1.

The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, on the premise of without departing from the technology of the present invention principle, some improvements and modifications can also be made, these improvements and modifications Also should be regarded as protection scope of the present invention.

Claims (10)

1. the full-automatic processing production line of a kind of hardware products, it is characterised in that：Including more than two process equipments（1）, phase Adjacent process equipment（1）Between arrange transfer table apparatus（5）And with transfer table apparatus（5）Coordinate for by hardware products in order Successively it is transported to each process equipment（1）The conveyer device being processed（2）；The transfer table apparatus（5）On be provided for putting Put the supporting table of hardware products（56）.

2. the full-automatic processing production line of a kind of hardware products according to claim 1, it is characterised in that：The intermediate station Device（5）Including base plate（51）, the base plate（51）Two cross slide ways be arrangeding in parallel of upper setting（52）, each cross slide way （52）On be connected movable block（53）, movable block（53）Between pass through lateral movement plate（533）Link into an integrated entity, it is described horizontal Movable plate（533）Upper setting longitudinally guiding bar（531）, the longitudinally guiding bar（531）On arrange vertically move plate again（54）, institute State and vertically move plate（54）Bottom arrange vertical movement vertical cylinder（57）, the vertical cylinder（57）Cylinder axis pass through Vertically move plate（54）Connection vertical movement rod（55）, the vertical movement rod（55）Upper connection supporting table（56）.

3. the full-automatic processing production line of a kind of hardware products according to claim 2, it is characterised in that：The longitudinal direction is moved Dynamic plate（54）Both sides be symmetrical arranged guiding parts（541）And gag lever post（542）, the gag lever post（542）On be provided for limit Vertical movement rod processed（55）With vertically move plate（54）Between distance upper limit spring（543）With lower limit spring（544）.

4. the full-automatic processing production line of a kind of hardware products according to claim 3, it is characterised in that：The supporting table （56）Including gripper shoe（561）, the gripper shoe（561）With vertical movement rod（55）Between swingle is set（58）, gripper shoe （561）On be provided for overall lifting supporting table（56）Micro-cylinder（562）.

5. the full-automatic processing production line of a kind of hardware products according to claim 4, it is characterised in that：The gripper shoe （561）On be also symmetrical arranged through gripper shoe（561）And swingle（58）For ensureing gripper shoe（561）Follow swingle （58）The connecting rod of synchronous axial system（563）.

6. the full-automatic processing production line of a kind of hardware products according to claim 2 or 5, it is characterised in that：The bottom Plate（51）On be provided for drive movable block（53）Transversely guide rail（52）The lateral cylinder of direction motion（6）；The base plate （51）On also set up for drive vertically move plate（54）Along guide post（531）Longitudinal cylinder of direction motion（7）.

7. the full-automatic processing production line of a kind of hardware products according to claim 1, it is characterised in that：The intermediate station Device（5）Also include for adjusting supporting table（56）Rotation angle arrangement for deflecting（59）；The arrangement for deflecting（59）Including It is connected to supporting table（56）Under swingle（58）, swingle（58）It is fixed in rotating shaft（581）On, the swingle（58）One End arranges drive block（591）, the drive block（591）By small cylinder（592）Promote.

8. the full-automatic processing production line of a kind of hardware products according to claim 7, it is characterised in that：The swingle （58）The other end both sides be provided for limit swingle（58）The limited block of maximum rotation angle（593）.

9. the full-automatic processing production line of a kind of hardware products according to claim 1, it is characterised in that：The conveying dress Put（2）Including long actuating arm（21）, be connected to long actuating arm（21）The conveying mechanical arm of upper motion（3）With the long actuating arm of driving （21）The up-down drive device for moving back and forth（4）And horizontal drive apparatus（41）.

10. the full-automatic processing production line of a kind of hardware products according to claim 9, it is characterised in that：The conveying Mechanical hand（3）Including being connected to long actuating arm（21）On contiguous block（31）, the contiguous block（31）Upper setting support block （311）, the support block（311）Upper setting passes through stroke apparatus（33）The movable plate that drive connection is moved up and down（32）, it is described Movable plate（32）The handgrip for capturing hardware products is fixedly connected again（34）；The stroke apparatus（33）Connection monitoring sensing dress Put（35）.