CN109434003A - Bearer ring forging line automatic feeding system and feeding method - Google Patents
Bearer ring forging line automatic feeding system and feeding method Download PDFInfo
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- CN109434003A CN109434003A CN201811590922.7A CN201811590922A CN109434003A CN 109434003 A CN109434003 A CN 109434003A CN 201811590922 A CN201811590922 A CN 201811590922A CN 109434003 A CN109434003 A CN 109434003A
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- clamping jaw
- walking beam
- workpiece
- pneumatic clamping
- bearer ring
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- 238000005242 forging Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 230000001360 synchronised effect Effects 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 238000004080 punching Methods 0.000 claims description 41
- 239000000758 substrate Substances 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000007493 shaping process Methods 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 10
- 230000003447 ipsilateral effect Effects 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 9
- 230000003028 elevating effect Effects 0.000 claims description 7
- 238000012545 processing Methods 0.000 claims description 6
- 238000009987 spinning Methods 0.000 claims description 4
- 210000000078 claw Anatomy 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 230000003247 decreasing effect Effects 0.000 abstract description 2
- 238000013461 design Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 241001504664 Crossocheilus latius Species 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/04—Making machine elements ball-races or sliding bearing races
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K27/00—Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The present invention relates to a kind of bearer ring forging line automatic feeding system and feeding methods, including rack-mounted feeding mechanism, grasping mechanism, feeding mechanism includes horizontal walking beam, left end is provided with the synchronous belt of driving walking beam transverse shifting on front side of walking beam, walking beam is connected through attachment base with synchronous belt, walking beam side is spaced several fixed plates of setting from left to right, fixed plate is mounted on the rack, the four corners of fixed plate are provided with idler wheel, walking beam be located above and the idler wheel of lower section between, grasping mechanism is arranged on front side of walking beam, grasping mechanism includes spaced 5 manipulators from left to right, setting 5 material carrier platforms in interval on rear side of walking beam, this system structure is simple, design is reasonable, it is produced for bearer ring automatic forging, the forging operation amount of labour used is greatly decreased, mitigate the labor intensity of worker, improve Operator's working environment, helps to improve product quality and production efficiency.
Description
Technical field
The present invention relates to a kind of bearer ring forging line automatic feeding system and feeding methods, belong to forging automation
Technical field.
Background technique
Rolling bearing generally comprises inner ring, four part of outer ring, rolling element and retainer, and the inner ring and outer ring of bearing all belongs to
In bearer ring, in general the total weight of bearer ring can occupy the 60% ~ 70% of bearing total weight.That is, bearer ring is rolling
It is relatively important role in dynamic bearing, and the forging of bearer ring blank is processed, and is a comparison in the current Production of bearing in China
Weak link.Meanwhile this but be an important procedure in bearing machining, 5 processes are mainly passed through in bearer ring forging and stamping
It completes, is successively upset, punching, reversed punching, spinning, shaping, mainly uses punching machine and stone roller in forging process
Ring machine is processed, and the sequence for passing sequentially through four punching machines and a ring rolls completes the process bearer ring adding by blank to finished product
Work.
Currently mostly using manual work greatly in bearer ring open die forging production process, large labor intensity, working environment are severe,
Safety accident easily occurs.Secondly production efficiency is low, quality stability is poor, constrains the development of bearing industry, industry and enterprise is urgent
Wish that robot automation's feed system is used to substitute current manual work.
Summary of the invention
The present invention proposes a kind of bearer ring forging line automatic feeding system and feeding method.
The solution adopted by the present invention to solve the technical problem is that a kind of bearer ring forging line automatic feeding system, packet
Include rack-mounted feeding mechanism, grasping mechanism；
The feeding mechanism includes horizontal walking beam, and left end is provided with the synchronization of driving walking beam transverse shifting on front side of walking beam
Band, walking beam are connected through attachment base with synchronous belt, and walking beam side is spaced several fixed plates of setting, fixed plate peace from left to right
On the rack, the four corners of fixed plate are provided with idler wheel to dress, walking beam be located above and the idler wheel of lower section between, on walking beam
Lower two sides are provided with lateral projection, and idler wheel periphery is provided with the annular groove for accommodating lateral projection；
The grasping mechanism is arranged on front side of walking beam, and grasping mechanism includes spaced 5 manipulators from left to right, described
Setting 5 material carrier platforms in interval on rear side of walking beam.
Further, the synchronous belt includes band body, rack-mounted driving pulley, driven pulley, servo motor
The transmission of the wheel axis connection of A, servo motor A and driving pulley is driven in driving pulley, driven pulley through band body connection, upside
Mobile base is provided on band body, the band body front and rear sides of upside are transversely symmetrical arranged leads there are two rack-mounted straight line
Rail, Mobile base downside are provided with the guide-track groove of accommodating linear guide, and Mobile base rides upon in linear guide through guide-track groove, walking beam
It is connected through attachment base with Mobile base.
Further, the manipulator includes elevating mechanism, vertical shift mechanism, Pneumatic clamping jaw, and the elevating mechanism includes perpendicular
Straight rack-mounted screw rod A, the one end screw rod A connect transmission with servo motor B, is arranged on screw rod A and is threadedly engaged with it
Nut A, nut is connected and fixed with lifting seat, and the vertical shift mechanism includes longitudinal screw rod B, the one end screw rod B and servo motor C
Connection transmission, screw rod B are mounted on lifting seat, and the nut B being threadedly engaged with it is arranged on screw rod B, and nut B and vertical shift seat connect
Fixation is connect, Pneumatic clamping jaw is mounted on vertical shift seat.
Further, the front and rear sides screw rod A are symmetrically arranged with the guide rail A being vertically arranged, and guide rail A, servo motor B are mounted on rack
On, sliding block A is provided on guide rail A, sliding block A is connected and fixed with lifting seat, and the two sides screw rod B or more are symmetrically arranged with longitudinal lead
Rail B, guide rail B, servo motor C are mounted on lifting seat, and slide block B is provided on guide rail B, and slide block B is connected and fixed with vertical shift seat.
Further, it being provided with bogie below the vertical shift seat, a Pneumatic clamping jaw is respectively arranged in bogie front and rear sides,
Steering shaft, servo motor D are provided on vertical shift seat, steering shaft is mounted on vertical shift seat through bearing block, and servo motor D is vertically-mounted
On vertical shift seat, steering shaft lower end connects bogie, and upper end is provided with big belt wheel, is provided with small band on servo motor D output shaft
Wheel, the percutaneous band connection transmission of big belt wheel, small pulley.
Further, third, the Pneumatic clamping jaw on the 4th manipulator are connected through longitudinal axis body with bogie, axis
Body is mounted on bogie through bearing block, and gear is provided on axis body, and gear top or lower part are provided with the transverse direction engaged
Rack gear, on front side of bogie, rear side is horizontal respectively tumble cylinder, and the cylinder rod end of tumble cylinder is through connecting plate and horizontal tooth bar
One end is connected and fixed, and two tumble cylinders of front and rear sides are oppositely arranged on same bogie.
Further, the Pneumatic clamping jaw includes substrate, the two sides clamping jaw being symmetrical set, in the middle part of substrate it is horizontal have it is double
To cylinder, two cylinder rod ends of two-way cylinder are separately connected the clamping jaw ipsilateral with it.
Further, the Pneumatic clamping jaw includes substrate, the two sides clamping jaw being symmetrical set, and substrate middle part is horizontal two
A clamping jaw cylinder, two clamping jaw cylinders are oppositely arranged, and the cylinder rod end of clamping jaw cylinder connects the clamping jaw ipsilateral with it.
Further, substrate top, lower part are symmetrical arranged there are two cross slide way, are symmetrically set on cross slide way
Two sliding blocks C, two sliding block C are separately connected the clamping jaw ipsilateral with it.
A kind of feeding method of bearer ring forging line automatic feeding system:
Jumping-up: the blank after heating is placed on first material carrier platform, and material containing platform is passed to first jumping-up work to be grabbed
Position, first manipulator horizontally rotate 180 degree after picking up workpiece by Pneumatic clamping jaw, are then sent to the punching press of jumping-up punching machine
Platform, workpiece are picked up via Pneumatic clamping jaw again after forging and pressing, and horizontally rotate 180 degree, are put to second material carrier platform；
Positive punching: second material carrier platform send workpiece to positive punching station to be grabbed, and second manipulator will be by pneumatic
Clamping jaw horizontally rotates 180 degree after picking up workpiece, is then sent to the stamping station of positive punching, workpiece after positive punching again via
Pneumatic clamping jaw picks up, and horizontally rotates 180 degree, puts to third material carrier platform；
Reversed punching: third material carrier platform send workpiece to reversed punching station to be grabbed, and third manipulator will be by pneumatic
Clamping jaw horizontally rotates 180 degree after picking up workpiece, then the Pneumatic clamping jaw for catching workpiece is rotated 180 degree in perpendicular, so
It being sent afterwards to the stamping station of reversed punching machine, workpiece is picked up via Pneumatic clamping jaw again after reversed punching, horizontally rotate 180 degree,
It puts to the 4th material carrier platform；
Spinning: the 4th material carrier platform send workpiece to rotary pressing processing station to be grabbed, and the 4th manipulator will pass through Pneumatic clamping jaw
180 degree is horizontally rotated after workpiece is picked up, then the Pneumatic clamping jaw for catching workpiece is rotated into 180 degree in perpendicular, is then sent
It is processed in vertical ring rolling machine, workpiece is picked up via Pneumatic clamping jaw again after rotary pressing processing, horizontally rotates 180 degree, is put to the 5th
A material carrier platform；
Shaping: the 5th material carrier platform send workpiece to shaping station to be grabbed, and the 5th manipulator will be by Pneumatic clamping jaw by work
Part horizontally rotates 180 degree after picking up, and the stamping station of shaping punching machine is then sent to, again via pneumatic clamps claw clip after workpiece is shaped
It rises, horizontally rotates 180 degree, and the workpiece submitting production line that will be processed.
Compared with prior art, the invention has the following advantages: simple structure and reasonable design, is used for bearer ring certainly
The forging operation amount of labour used is greatly decreased in dynamicization forging, mitigates the labor intensity of worker, improves operator's working environment, has
Help improve product quality and production efficiency.
Detailed description of the invention
The invention patent is further illustrated with reference to the accompanying drawing.
Fig. 1 is the structural schematic diagram of this feed system；
Fig. 2 is the fit structure schematic diagram of synchronous belt and walking beam；
Fig. 3 is the structural schematic diagram of elevating mechanism, vertical shift mechanism；
Fig. 4 is the mounting structure schematic diagram of bogie；
Fig. 5 is the mounting structure schematic diagram of a, on the 4th manipulator Pneumatic clamping jaw of third.
1- rack；2- walking beam；3- synchronous belt；301- servo motor A；302- retarder；303- driving pulley；304- from
Movable belt pulley；305- band body；306- linear guide；307- guide-track groove；308- Mobile base；309- attachment base；4- fixed plate；5- rolling
Wheel；6- material carrier platform；7- manipulator；8- jumping-up punching machine；9- punching machine；The reversed punching machine of 10-；11- vertical ring rolling machine；12-
Shaping punching machine；13- servo motor C；14- lateral projection；15- annular groove；16- screw rod A；17- nut A；18- lifting seat；19- sliding block
A；20- guide rail A；21- screw rod B；22- nut B；23- guide rail B；24- slide block B；25- vertical shift seat；26- servo motor D；27- is pneumatic
Clamping jaw；28- servo motor B；29- small pulley；30- belt；31- big belt wheel；32- steering shaft；33- bogie；34- axis body；35-
Gear；36- horizontal tooth bar；37- tumble cylinder；38- connecting plate；39- substrate；40- cross slide way；41- sliding block C；42- clamping jaw gas
Cylinder；43- clamping jaw.
Specific embodiment
The present invention is further described with reference to the accompanying drawings and detailed description.
As shown in Figs. 1-5, a kind of bearer ring forging line automatic feeding system, including rack-mounted feeder
Structure, grasping mechanism；
The feeding mechanism includes horizontal walking beam, and walking beam uses long rectangle profile, and left end is provided with drive on front side of walking beam
The synchronous belt of dynamic walking beam transverse shifting, walking beam are connected through attachment base with synchronous belt, and synchronous belt can reduce its operational process
In vibration, walking beam side is spaced several fixed plates of setting from left to right, and fixed plate is mounted on the rack, four of fixed plate
Corner is provided with idler wheel, walking beam be located above and the idler wheel of lower section between, and convert the side-to-side movement in production line direction to
Relative rolling between walking beam and idler wheel moves left and right the resistance being subject to using the walking beam that rolling friction reduces aluminum profile
Power reduces its left and right and transports power required for bearer ring blank, also reduces the consumption of the energy, and walking beam is set two sides up and down
It is equipped with lateral projection, idler wheel periphery is provided with the annular groove for accommodating lateral projection；
The grasping mechanism is arranged on front side of walking beam, and grasping mechanism includes spaced 5 manipulators from left to right, described
Setting 5 material carrier platforms in interval on rear side of walking beam, material carrier platform are used to transport blank and half form workpiece on production line direction.For just
In manipulation, 5 manipulator equidistant intervals, 5 material carrier platform equidistant interval settings, the spacing of adjacent material carrier platform and adjacent machinery
The spacing of hand is identical.
In the present embodiment, walking beam moves left and right the time-interleaving of some time and manipulator behavior, can subtract
The time consumed in few total process flow.
In the present embodiment, the synchronous belt includes band body, rack-mounted driving pulley, driven pulley, servo
The transmission of the wheel axis connection of motor A, servo motor A and driving pulley is driven in driving pulley, driven pulley through band body connection, on
Mobile base is provided on the band body of side, the band body front and rear sides of upside are transversely arranged symmetrically, and there are two rack-mounted straight
Line guide rail, Mobile base downside are provided with the guide-track groove of accommodating linear guide, and Mobile base rides upon in linear guide through guide-track groove, walk
It is connected into beam through attachment base with Mobile base.
In the present embodiment, the manipulator includes elevating mechanism, vertical shift mechanism, Pneumatic clamping jaw, the elevating mechanism packet
Vertically-mounted screw rod A on the rack is included, the one end screw rod A connect transmission with servo motor B, is arranged on screw rod A and its screw thread
The nut A of cooperation, nut are connected and fixed with lifting seat, and the vertical shift mechanism includes longitudinal screw rod B, the one end screw rod B and servo
Motor C connection transmission, screw rod B is mounted on lifting seat, is arranged with the nut B being threadedly engaged with it on screw rod B, nut B and vertical
It moves seat to be connected and fixed, Pneumatic clamping jaw is mounted on vertical shift seat.
In the present embodiment, the front and rear sides screw rod A are symmetrically arranged with the guide rail A being vertically arranged, and guide rail A, servo motor B are mounted on
In rack, sliding block A is provided on guide rail A, sliding block A is connected and fixed with lifting seat, and the two sides screw rod B or more are symmetrically arranged with longitudinal
Guide rail B, guide rail B, servo motor C be mounted on lifting seat, and slide block B is provided on guide rail B, and slide block B connect solid with vertical shift seat
It is fixed.
In the present embodiment, bogie is provided with below the vertical shift seat, bogie front and rear sides are respectively arranged one pneumatically
Clamping jaw, the Pneumatic clamping jaw front and back of two sides are arranged symmetrically convenient while clamping and fast exchange workpiece, are provided with steering on vertical shift seat
Axis, servo motor D, steering shaft are mounted on vertical shift seat through bearing block, and servo motor D is vertically installed on vertical shift seat, bearing block
Interior two ball bearings setting up and down, are conducive to held stationary when gripper pivoting, meanwhile, the ball bearing of lower section can reduce steering
Axial vibration and circular runout when axis is run improve the rotating accuracy of steering shaft, and steering shaft lower end connects bogie, and upper end is set
It is equipped with big belt wheel, small pulley, the percutaneous band connection transmission of big belt wheel, small pulley are provided on servo motor D output shaft.
In the present embodiment, third, the Pneumatic clamping jaw on the 4th manipulator are connected through longitudinal axis body with bogie
It connects, axis body is mounted on bogie through bearing block, is provided with gear on axis body, and gear top or lower part, which are provided with, to be engaged
Horizontal tooth bar, on front side of bogie, rear side is horizontal respectively tumble cylinder, and the cylinder rod end of tumble cylinder is through connecting plate and transverse direction
Rack gear one end is connected and fixed, and two tumble cylinders of front and rear sides are oppositely arranged on same bogie.
In the present embodiment, the Pneumatic clamping jaw includes substrate, the two sides clamping jaw being symmetrical set, and substrate middle part is horizontal
There is two-way cylinder, two cylinder rod ends of two-way cylinder are separately connected the clamping jaw ipsilateral with it.
In the present embodiment, the Pneumatic clamping jaw includes substrate, the two sides clamping jaw being symmetrical set, clamping jaw middle inside
Equipped with arc groove so as to clamping workpiece, substrate middle part is horizontal, and there are two clamping jaw cylinders, and two clamping jaw cylinders are oppositely arranged, clamping jaw
The cylinder rod end of cylinder connects the clamping jaw ipsilateral with it.
In the present embodiment, substrate top, lower part are symmetrical arranged there are two cross slide way, are symmetrically set on cross slide way
Sliding block C there are two setting, two sliding block C are separately connected the clamping jaw ipsilateral with it.
A kind of feeding method of bearer ring forging line automatic feeding system:
Jumping-up: the blank after heating is placed on first material carrier platform, and material containing platform is passed to first jumping-up work to be grabbed
Position, first manipulator horizontally rotate 180 degree after picking up workpiece by Pneumatic clamping jaw, are then sent to the punching press of jumping-up punching machine
Platform, workpiece are picked up via Pneumatic clamping jaw again after forging and pressing, and horizontally rotate 180 degree, are put to second material carrier platform；
Positive punching: second material carrier platform send workpiece to positive punching station to be grabbed, and second manipulator will be by pneumatic
Clamping jaw horizontally rotates 180 degree after picking up workpiece, is then sent to the stamping station of positive punching, workpiece after positive punching again via
Pneumatic clamping jaw picks up, and horizontally rotates 180 degree, puts to third material carrier platform；
Reversed punching: third material carrier platform send workpiece to reversed punching station to be grabbed, and third manipulator will be by pneumatic
Clamping jaw horizontally rotates 180 degree after picking up workpiece, then the Pneumatic clamping jaw for catching workpiece is rotated 180 degree in perpendicular, so
It being sent afterwards to the stamping station of reversed punching machine, workpiece is picked up via Pneumatic clamping jaw again after reversed punching, horizontally rotate 180 degree,
It puts to the 4th material carrier platform；
Spinning: the 4th material carrier platform send workpiece to rotary pressing processing station to be grabbed, and the 4th manipulator will pass through Pneumatic clamping jaw
180 degree is horizontally rotated after workpiece is picked up, then the Pneumatic clamping jaw for catching workpiece is rotated into 180 degree in perpendicular, is then sent
It is processed in vertical ring rolling machine, workpiece is picked up via Pneumatic clamping jaw again after rotary pressing processing, horizontally rotates 180 degree, is put to the 5th
A material carrier platform；
Shaping: the 5th material carrier platform send workpiece to shaping station to be grabbed, and the 5th manipulator will be by Pneumatic clamping jaw by work
Part horizontally rotates 180 degree after picking up, and the stamping station of shaping punching machine is then sent to, again via pneumatic clamps claw clip after workpiece is shaped
It rises, horizontally rotates 180 degree, and the workpiece submitting production line that will be processed.
The present invention in total arrangement mode in each station machine tool opposite direction placement of mechanical hand, rather than between two stations
Placement of mechanical hand reduces the movement travel of metal forming machinery hand simultaneously far from forging machine tool, namely reduces forging machine tool work
When the vibration influence caused by manipulator, walking beam contacted the positional relationship and movement relation of each manipulator, so that mechanical
Hand needs the movement respectively cooperated, realizes synchronous up and down motion and moves forward and backward, then realizes workpiece in phase by Pneumatic clamping jaw
Clamping, overturning and rotation of process etc. is answered to operate.
The present invention is independent by moving left and right for bearer ring blank, reduces too long to bearing due to moving left and right stroke
The influence of ring metal forming machinery hand, is moved left and right and is driven using synchronous belt, using the buffering of synchronous belt, can reduce vibration, while
It can coordinate the synchronism of each manipulator.Manipulator is responsible for being moved forward and backward and be moved up and down, it is possible thereby to greatly reduce it
The stroke of mobile bearer ring blank, Pneumatic clamping jaw and servo motor D engaged therewith, it is only necessary to adjust the posture of bearer ring blank
It both can be to rotate, therefore bearer ring blank will accurately and effectively be transmitted to each process station to be processed, improve entire
The working efficiency of production.
Above-listed preferred embodiment, has been further described the object, technical solutions and advantages of the present invention, is answered
Understand, the foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of bearer ring forging line automatic feeding system, it is characterised in that: including rack-mounted feeding mechanism,
Grasping mechanism；
The feeding mechanism includes horizontal walking beam, and left end is provided with the synchronization of driving walking beam transverse shifting on front side of walking beam
Band, walking beam are connected through attachment base with synchronous belt, and walking beam side is spaced several fixed plates of setting, fixed plate peace from left to right
On the rack, the four corners of fixed plate are provided with idler wheel to dress, walking beam be located above and the idler wheel of lower section between, on walking beam
Lower two sides are provided with lateral projection, and idler wheel periphery is provided with the annular groove for accommodating lateral projection；
The grasping mechanism is arranged on front side of walking beam, and grasping mechanism includes spaced 5 manipulators from left to right, described
Setting 5 material carrier platforms in interval on rear side of walking beam.
2. bearer ring forging line automatic feeding system according to claim 1, it is characterised in that: the synchronous belt packet
Include band body, rack-mounted driving pulley, driven pulley, servo motor A, the wheel shaft company of servo motor A and driving pulley
Transmission is connect, is driven in driving pulley, driven pulley through band body connection, Mobile base, the band body of upside is provided on the band body of upside
Front and rear sides are transversely symmetrical arranged there are two rack-mounted linear guide, and Mobile base downside is provided with accommodating straight line and leads
The guide-track groove of rail, Mobile base ride upon in linear guide through guide-track groove, and walking beam is connected through attachment base with Mobile base.
3. bearer ring forging line automatic feeding system according to claim 1, it is characterised in that: the machinery handbag
Elevating mechanism, vertical shift mechanism, Pneumatic clamping jaw are included, the elevating mechanism includes vertically-mounted screw rod A on the rack, screw rod A mono-
End connect transmission with servo motor B, and the nut A being threadedly engaged with it is arranged on screw rod A, and nut is connected and fixed with lifting seat,
The vertical shift mechanism includes longitudinal screw rod B, and the one end screw rod B connect transmission with servo motor C, and screw rod B is mounted on lifting seat,
The nut B being threadedly engaged with it is arranged on screw rod B, nut B is connected and fixed with vertical shift seat, and Pneumatic clamping jaw is mounted on vertical shift seat
On.
4. bearer ring forging line automatic feeding system according to claim 3, it is characterised in that: two before and after screw rod A
Side is symmetrically arranged with the guide rail A being vertically arranged, and guide rail A, servo motor B are mounted on the rack, and sliding block A, sliding block A are provided on guide rail A
It is connected and fixed with lifting seat, the two sides screw rod B or more are symmetrically arranged with longitudinal guide rail B, and guide rail B, servo motor C are mounted on lifting
On seat, slide block B is provided on guide rail B, slide block B is connected and fixed with vertical shift seat.
5. bearer ring forging line automatic feeding system according to claim 3 or 4, it is characterised in that: the vertical shift
Seat lower section is provided with bogie, and bogie front and rear sides are respectively arranged a Pneumatic clamping jaw, are provided with steering shaft, servo on vertical shift seat
Motor D, steering shaft are mounted on vertical shift seat through bearing block, and servo motor D is vertically installed on vertical shift seat, the connection of steering shaft lower end
Bogie, upper end are provided with big belt wheel, and small pulley, the percutaneous band connection of big belt wheel, small pulley are provided on servo motor D output shaft
Transmission.
6. bearer ring forging line automatic feeding system according to claim 5, it is characterised in that: third, the 4th
Pneumatic clamping jaw on a manipulator is connected through longitudinal axis body with bogie, and axis body is mounted on bogie through bearing block, axis
Gear is provided on body, gear top or lower part are provided with the horizontal tooth bar engaged, and bogie front side, rear side difference are horizontal
There is tumble cylinder, the cylinder rod end of tumble cylinder is connected and fixed through connecting plate and horizontal tooth bar one end, and same bogie is gone forward
Two tumble cylinders of two sides are oppositely arranged afterwards.
7. bearer ring forging line automatic feeding system according to claim 6, it is characterised in that: the Pneumatic clamping jaw
It is horizontal in the middle part of substrate to have two-way cylinder, two cylinder rod ends of two-way cylinder including substrate, the two sides clamping jaw being symmetrical set
End is separately connected the clamping jaw ipsilateral with it.
8. bearer ring forging line automatic feeding system according to claim 6, it is characterised in that: the Pneumatic clamping jaw
Including substrate, the two sides clamping jaw being symmetrical set, horizontal there are two clamping jaw cylinder in the middle part of substrate, two clamping jaw cylinders are reversely set
It sets, the cylinder rod end of clamping jaw cylinder connects the clamping jaw ipsilateral with it.
9. bearer ring forging line automatic feeding system according to claim 7 or 8, it is characterised in that: substrate top,
Lower part is symmetrical arranged there are two cross slide way, and two sliding block C are symmetrically set on cross slide way, and two sliding block C connect respectively
Connect the clamping jaw ipsilateral with it.
10. a kind of feeding method of bearer ring forging line automatic feeding system, using bearer ring as claimed in claim 6
Forging line automatic feeding system, it is characterised in that:
Jumping-up: the blank after heating is placed on first material carrier platform, and material containing platform is passed to first jumping-up work to be grabbed
Position, first manipulator horizontally rotate 180 degree after picking up workpiece by Pneumatic clamping jaw, are then sent to the punching press of jumping-up punching machine
Platform, workpiece are picked up via Pneumatic clamping jaw again after forging and pressing, and horizontally rotate 180 degree, are put to second material carrier platform；
Positive punching: second material carrier platform send workpiece to positive punching station to be grabbed, and second manipulator will be by pneumatic
Clamping jaw horizontally rotates 180 degree after picking up workpiece, is then sent to the stamping station of positive punching, workpiece after positive punching again via
Pneumatic clamping jaw picks up, and horizontally rotates 180 degree, puts to third material carrier platform；
Reversed punching: third material carrier platform send workpiece to reversed punching station to be grabbed, and third manipulator will be by pneumatic
Clamping jaw horizontally rotates 180 degree after picking up workpiece, then the Pneumatic clamping jaw for catching workpiece is rotated 180 degree in perpendicular, so
It being sent afterwards to the stamping station of reversed punching machine, workpiece is picked up via Pneumatic clamping jaw again after reversed punching, horizontally rotate 180 degree,
It puts to the 4th material carrier platform；
Spinning: the 4th material carrier platform send workpiece to rotary pressing processing station to be grabbed, and the 4th manipulator will pass through Pneumatic clamping jaw
180 degree is horizontally rotated after workpiece is picked up, then the Pneumatic clamping jaw for catching workpiece is rotated into 180 degree in perpendicular, is then sent
It is processed in vertical ring rolling machine, workpiece is picked up via Pneumatic clamping jaw again after rotary pressing processing, horizontally rotates 180 degree, is put to the 5th
A material carrier platform；
Shaping: the 5th material carrier platform send workpiece to shaping station to be grabbed, and the 5th manipulator will be by Pneumatic clamping jaw by work
Part horizontally rotates 180 degree after picking up, and the stamping station of shaping punching machine is then sent to, again via pneumatic clamps claw clip after workpiece is shaped
It rises, horizontally rotates 180 degree, and the workpiece submitting production line that will be processed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811590922.7A CN109434003B (en) | 2018-12-25 | 2018-12-25 | Automatic feeding system and feeding method for bearing ring forging production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| CN116511409A (en) * | 2023-03-28 | 2023-08-01 | 无锡市博伟锻造有限公司 | Gear ring forging equipment and forging process for staged forging |
| CN117600388A (en) * | 2023-11-22 | 2024-02-27 | 冠县中圆轴承有限公司 | Forging, rolling and expanding automatic transfer manipulator for bearing production and transfer using method thereof |
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| CN117600388A (en) * | 2023-11-22 | 2024-02-27 | 冠县中圆轴承有限公司 | Forging, rolling and expanding automatic transfer manipulator for bearing production and transfer using method thereof |
| CN117600388B (en) * | 2023-11-22 | 2024-06-04 | 冠县中圆轴承有限公司 | Forging, rolling and expanding automatic transfer manipulator for bearing production and transfer using method thereof |
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