CN206088187U - Material delivery system in pencil production - Google Patents
Material delivery system in pencil production Download PDFInfo
- Publication number
- CN206088187U CN206088187U CN201621120893.4U CN201621120893U CN206088187U CN 206088187 U CN206088187 U CN 206088187U CN 201621120893 U CN201621120893 U CN 201621120893U CN 206088187 U CN206088187 U CN 206088187U
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- Prior art keywords
- agv
- wire harness
- wireless signal
- transporting system
- trucks
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Abstract
The utility model relates to a material delivery system in pencil production, this material delivery system includes central controller and many AGV skips, the AGV skip includes wireless signal receiving and sending module, the intelligent control ware of being connected with wireless signal receiving and sending module, a power device for placing the material of pencil puts up and is connected with the intelligent control ware and is used for promoting the operation of AGV skip, wireless signal receiving and sending module receives the signal that comes from central controller, or issue central controller with the status signal of AGV skip. Compared with the prior art, the utility model discloses the active transport material has greatly reduced workman's the amount of labour, and has improved efficiency, and passes through bar code collector discernment material information, effectively avoids getting the occurence of failure of wrong material.
Description
Technical field
The utility model is related to intelligent induction system field, and in particular to the material-transporting system in a kind of wire harness production.
Background technology
In wire harness production, the characteristic such as because product is remodeled frequently, supplies consumption amount is big, diversity has a large amount of in factory
Material and frock need to carry, the collection of the little coil of wire semi-finished product and the operation that the bursts at the seams crimp type terminal that is when such as general assembly is produced
With sending with charge free for mould.All it is employee's spent material car in current wire harness production process, completes with reference to papery job order, should
Pattern transfer efficiency is low, and labour consumes big and is unable to mistake proofing, and to production reliable material guarantee cannot be provided, therefore cannot be real
Now automation and information system management.
Utility model content
The purpose of this utility model is exactly the defect in order to overcome above-mentioned prior art to exist and provides a kind of automation journey
Material-transporting system in the wire harness production that degree is high, error rate is substantially reduced.
The purpose of this utility model can be achieved through the following technical solutions:A kind of material delivery system in wire harness production
System, the material-transporting system includes central controller and multiple stage AGV truck, and the AGV trucks include that wireless signal receives and dispatches mould
Block and wireless signal transceiver module connection intelligent controller, the material frame for placing wire harness and with intelligent controller connect
The power set for promoting AGV trucks to run are connect, the wireless signal transceiver module receives the letter for coming from central controller
Number, or the status signal of AGV trucks is issued into central controller.
Described AGV trucks are provided with the code reader for recognizing material.
Described AGV trucks are provided with for pointing out material to wrong warning light.When workman takes material from AGV trucks
When, first with the bar code on the inswept material of code reader, if the material for taking is correct, warning light will not work, if the material mistake for taking,
Warning light sends alarm, points out workman to change material, so as to ensure that correctness during materials handling.
Described AGV trucks are provided with anticollision device, collision-prevention device, and the anticollision device, collision-prevention device includes the cushion pad in outside and the sense of inside
Device, the inductor is answered to be connected with intelligent controller.When inductor senses the barrier in front, intelligence can be signaled to
Controller, intelligent controller can control power set and slow down or turn, avoiding obstacles;If because inertia cannot in time avoid barrier
Hinder thing, then cushion pad can first knock barrier, to reduce the shock to AGV trucks, reduce infringement.
Described AGV trucks are provided with the electromagnetic type draw-gear for pulling unpowered dolly, when material it is a lot, it is impossible to
Loaded completely with material frame, then leftover materials can be placed on unpowered dolly, and by electromagnetic type draw-gear by nothing
Power buggy is connected with AGV trucks, by towing for AGV trucks so that same batch materials are arrived at together.
Described power set include motor and universal wheel, and the motor is connected with intelligent controller.Universal wheel is set.
The operating path of AGV trucks can be caused more flexible, site area can be greatly reduced.
Operation principle of the present utility model is specific as follows:
Be engaged in send task with charge free when:
Production Scheduling System arranges and sends rational dispatch command to central controller according to practical condition;In
Centre controller investigates the real time position and working condition of all AGV trucks in current system, root after specific instruction is received, at once
According to AGV trucks apart from the distance and AGV trucks free time busy condition of material storehouse, most suitable AGV trucks are selected to return
Storehouse waits material entrucking, sends wireless signal, while preparing employee by the way that the dispatch command is sent to into material, implements standby
Material.
After AGV trucks enter material storehouse, the material transported back is carried out go back to storehouse and is processed by employee first, and central controller will
The feedback of the information carries out the account of material to Production Scheduling System.Afterwards by for material loading AGV truck material frames, AGV material
Car is identified to entrucking material by code reader and is compared with original scheduling, and to the material of non-plan warning light is passed through
Reported an error and pointed out.After the completion of all materials entrucking, AGV trucks can drive towards targeted sites after manual confirmation.With
The communication of upper AGV trucks and central controller is all completed by wireless signal transceiver module.
AGV trucks are sailed out of after storehouse and travelled on the trajectory path by calculating, and are arrived separately at according to the distance in path
Each targeted sites.After targeted sites are reached, AGV trucks can be by the material needed for the website, with light prompting on bin
Form, guiding employee carries out discharging, and when such as removing the non-material that this fights, AGV trucks can also carry out sound and light alarm, and refuse
Allow to sail out of our station.After the blanking for just lacking is completed, employee can press start button, be allowed to drive towards next targeted sites, member
Work can also be loaded in no material on bin position vacant on AGV trucks, so as to the Hui Ku of material.Enter in this manner
Row circulation, until being assigned, returns storehouse.After AGV trucks reach targeted sites, if employee is not carried out for a long time
Feeding is operated, and AGV trucks also can be reported to the police, and send abnormal information to central controller, and by system coordination this exception is processed
Situation.
When two cars meet, intelligent controller can arrange AGV trucks to sail default keeping away nearby into according to priority state
Allow region, because the power set of AGV trucks are designed for universal dynamical, it is possible to realize that original place is spinned, and 90 degree of right angles
Turn, the avoidance space at scene can be saved, the planning to path also provides more selections.
For the preset value in path, factory site is layed in advance using colour band, colour band couples together each station.And pin
Setting to website, the then pattern for being combined using mathematical computations and the calibration of pre-buried datum mark.Without the need in each website laying core
The physical markings such as piece, the change and adjustment of very convenient website.Its mode is that each website is distributed in into an one-dimensional coordinate
In system, the length of pulse is exported in real time according to power set, changing coordinates are determined by calculating, in order to eliminate whole drivetrain
System accumulated error present in motion process, carries out coordinate points calibration, it is ensured that the error of coordinate is in controllable model in a small amount of position
In enclosing.
B. function is reclaimed:Voluntarily intelligence AGV trucks are by wireless signal transceiver module after recovery task is received, by originating
Station is outputed, and according to task definition each target location is rested in automatically
In each website, AGV trucks can be given the target location for needing the material and loading for loading by display terminal
Prompting, after the artificial material by the station loads AGV trucks, it is possible to use material recognizing device is entered to material and material position
Row confirms mistake proofing, and when the errors have occurred, AGV trucks by control, and will be pointed out by warning light, until material and position are correctly
Only.Circulated with this, after the completion for the treatment of all tasks of this job order, AGV trucks will automatically drive towards terminal demand end.
The AGV trucks are designed with electromagnetic type haulage gear, can draw many motorless material A GV trucks to realize fortune
The increase of power.
Compared with prior art, the beneficial effects of the utility model are embodied in following several respects:
(1) automatic transportation material, considerably reduces the amount of labour of workman, and improves efficiency;
(2) comprising material recognizing device, by code reader with quick discriminating material information, and carry out doing ratio with mission bit stream
Right, accuracy faster to speed than manpower comparing is high;
(3) man-machine interactive system, car is loaded with display interface, and operating personnel can be made very easily to read required material
Information;
(4) Universal wheel structure design, it is possible to achieve turn at any angle, the diversity for path provides possibility;
(5) localization method combined using mathematical algorithm and physical coordinates, modification website is convenient, and hardware less investment.
Description of the drawings
Fig. 1 is the operation principle schematic diagram of the utility model induction system;
Fig. 2 is the structural representation of the utility model AGV trucks.
Wherein, 1 is warning light, and 2 is code reader, and 3 is intelligent controller, and 4 is motor, and 5 is universal wheel, and 6 is material frame, 7
For anticollision device, collision-prevention device, 8 is electromagnetic type draw-gear, and 9 is wireless signal transceiver, and 10 is Production Scheduling System, and 11 are central authorities' control
Device processed, 12 is AGV trucks, and 13 is storehouse, and 14 is preset path.
Specific embodiment
Embodiment of the present utility model is elaborated below, the present embodiment is with technical solutions of the utility model as front
Put and implemented, give detailed embodiment and specific operating process, but protection domain of the present utility model is not limited
In following embodiments.
Embodiment 1
A kind of material-transporting system in wire harness production, the material-transporting system includes central controller 11 and multiple stage
AGV trucks 12, the wherein structure of AGV trucks are as shown in Fig. 2 AGV trucks include wireless signal transceiver module 9 and wireless signal
Transceiver module 9 connection intelligent controller 3, the material frame 6 for placing wire harness and with intelligent controller 3 be connected to promote
The power set of the operation of AGV trucks 12, wireless signal transceiver module 9 is received and comes from the signal of central controller, or AGV is expected
The status signal of car issues central controller.
AGV trucks are provided with the code reader 2 for recognizing material.
AGV trucks are provided with for pointing out material to wrong warning light 1.When workman takes material from AGV trucks, first use
Bar code on the inswept material of code reader 2, if the material for taking is correct, warning light 1 will not work, if the material mistake for taking, alarm
Lamp 1 sends alarm, points out workman to change material, so as to ensure that correctness during materials handling.
AGV trucks are provided with anticollision device, collision-prevention device 7, and anticollision device, collision-prevention device 7 includes the cushion pad in outside and the inductor of inside, sensing
Device is connected with intelligent controller 3.When inductor senses the barrier in front, intelligent controller 3 can be signaled to, intelligence
Controller 3 can control power set and slow down or turn, avoiding obstacles;If because inertia cannot avoiding obstacles in time, delay
Rushing pad can first knock barrier, to reduce the shock to AGV trucks, reduce infringement.
AGV trucks are provided with the electromagnetic type draw-gear 8 for pulling unpowered dolly, when material it is a lot, it is impossible to use thing
Bin 6 is loaded completely, then leftover materials can be placed on unpowered dolly, and will be without dynamic by electromagnetic type draw-gear 8
Power dolly is connected with AGV trucks, by towing for AGV trucks so that same batch materials are arrived at together.
Power set include motor 4 and universal wheel 5, and motor 4 is connected with intelligent controller 3.Universal wheel 5 is set.Can be with
So that the operating path of AGV trucks is more flexible, site area can be greatly reduced.
When sending material with charge free, Production Scheduling System 10 arranges and sends rational dispatch command extremely according to practical condition
Central controller 11;Central controller 11 investigates at once the reality of all AGV trucks 12 in current system after specific instruction is received
When position and working condition, according to AGV trucks 12 apart from material storehouse the idle busy condition of distance and AGV trucks 12,
Select most suitable AGV trucks to return storehouse and wait material entrucking, send wireless signal.Wireless signal on AGV trucks 12 is received
Send out module 9 to receive after wireless signal, material is sent into into storehouse 13 along preset path 14, complete feeding.Its operation principle is such as
Shown in Fig. 1.
Claims (6)
1. a kind of material-transporting system during wire harness is produced, the material-transporting system includes that central controller and multiple stage AGV are expected
Car, it is characterised in that the AGV trucks include the intelligence control that wireless signal transceiver module and wireless signal transceiver module connect
Device processed, the material frame for placing wire harness and it is connected to promote the power set of AGV trucks operation, institute with intelligent controller
State wireless signal transceiver module and receive and come from the signal of central controller, or the status signal of AGV trucks is issued into central control
Device processed.
2. the material-transporting system during a kind of wire harness according to claim 1 is produced, it is characterised in that described AGV material
Car is provided with the code reader for recognizing material.
3. the material-transporting system during a kind of wire harness according to claim 1 is produced, it is characterised in that described AGV material
Car is provided with for pointing out material to wrong warning light.
4. the material-transporting system during a kind of wire harness according to claim 1 is produced, it is characterised in that described AGV material
Car is provided with anticollision device, collision-prevention device, and the anticollision device, collision-prevention device includes the cushion pad in outside and the inductor of inside, the inductor and intelligence
Can controller connection.
5. the material-transporting system during a kind of wire harness according to claim 1 is produced, it is characterised in that described AGV material
Car is provided with the electromagnetic type draw-gear for pulling unpowered dolly.
6. the material-transporting system during a kind of wire harness according to claim 1 is produced, it is characterised in that described power dress
Put including motor and universal wheel, the motor is connected with intelligent controller.
Priority Applications (1)
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CN201621120893.4U CN206088187U (en) | 2016-10-13 | 2016-10-13 | Material delivery system in pencil production |
Applications Claiming Priority (1)
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CN201621120893.4U CN206088187U (en) | 2016-10-13 | 2016-10-13 | Material delivery system in pencil production |
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CN206088187U true CN206088187U (en) | 2017-04-12 |
Family
ID=58483204
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CN201621120893.4U Expired - Fee Related CN206088187U (en) | 2016-10-13 | 2016-10-13 | Material delivery system in pencil production |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107089483A (en) * | 2017-06-20 | 2017-08-25 | 君联自动化设备(深圳)有限公司 | intelligent feeding system and intelligent charging method |
CN107664990A (en) * | 2017-10-27 | 2018-02-06 | 东莞市希锐自动化科技股份有限公司 | The feed system of intelligent unmanned surface treatment workshop |
CN108840054A (en) * | 2018-08-17 | 2018-11-20 | 柳州市昱辰信息科技有限公司 | Production line intelligent-tracking matches feeding system and method |
CN109018892A (en) * | 2018-08-13 | 2018-12-18 | 湖南三德科技股份有限公司 | A kind of sampling tank conveyer method and transport carriage, movement system |
CN109665246A (en) * | 2018-12-13 | 2019-04-23 | 江阴弘远新能源科技有限公司 | A kind of automatic feeding system for wind electricity change paddle production line |
CN109877831A (en) * | 2019-02-27 | 2019-06-14 | 广州高新兴机器人有限公司 | Autonomous fault rescue mode, device and the computer storage medium of multirobot |
CN112573075A (en) * | 2019-09-30 | 2021-03-30 | 坎德拉(深圳)科技创新有限公司 | Control method of sorting equipment, master control equipment and cargo sorting system |
-
2016
- 2016-10-13 CN CN201621120893.4U patent/CN206088187U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107089483A (en) * | 2017-06-20 | 2017-08-25 | 君联自动化设备(深圳)有限公司 | intelligent feeding system and intelligent charging method |
CN107664990A (en) * | 2017-10-27 | 2018-02-06 | 东莞市希锐自动化科技股份有限公司 | The feed system of intelligent unmanned surface treatment workshop |
CN109018892A (en) * | 2018-08-13 | 2018-12-18 | 湖南三德科技股份有限公司 | A kind of sampling tank conveyer method and transport carriage, movement system |
CN108840054A (en) * | 2018-08-17 | 2018-11-20 | 柳州市昱辰信息科技有限公司 | Production line intelligent-tracking matches feeding system and method |
CN109665246A (en) * | 2018-12-13 | 2019-04-23 | 江阴弘远新能源科技有限公司 | A kind of automatic feeding system for wind electricity change paddle production line |
CN109877831A (en) * | 2019-02-27 | 2019-06-14 | 广州高新兴机器人有限公司 | Autonomous fault rescue mode, device and the computer storage medium of multirobot |
CN112573075A (en) * | 2019-09-30 | 2021-03-30 | 坎德拉(深圳)科技创新有限公司 | Control method of sorting equipment, master control equipment and cargo sorting system |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CP03 | Change of name, title or address | ||
CP03 | Change of name, title or address |
Address after: 201800 60 Yuan Yuan Road, Anting Town, Jiading District, Shanghai Patentee after: An Po Fu electrical system Co., Ltd. Address before: 201805 492 Moyu Road, Jiading District, Shanghai Patentee before: Delphi Packard Electric System Co., Ltd |
|
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170412 Termination date: 20201013 |