CN206005933U - YJ17 cigarette machines are hinged with position drum cigarette blockage detector - Google Patents

YJ17 cigarette machines are hinged with position drum cigarette blockage detector Download PDF

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Publication number
CN206005933U
CN206005933U CN201620885098.8U CN201620885098U CN206005933U CN 206005933 U CN206005933 U CN 206005933U CN 201620885098 U CN201620885098 U CN 201620885098U CN 206005933 U CN206005933 U CN 206005933U
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China
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cigarette
relay
drum
foot
rate monitor
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CN201620885098.8U
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李宁
黄新奇
欧阳斌
陈晓
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China Tobacco Hunan Industrial Co Ltd
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China Tobacco Hunan Industrial Co Ltd
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Abstract

The utility model discloses a kind of YJ17 cigarette machines are hinged with position drum cigarette blockage detector, including the first relay, the second relay, high speed reflecting light photodetector, rate monitor and the 3rd relay.Of the present utility model have technical effect that; simple structure, easily manufactured, dependable performance; can be timely automated occur cigarette making machine equipment autostop when cigarette is blocked being hinged with position drum; the monitoring function of equipment safety is effectively improved; improve equipment efficiency and reduce repair density; consumption is greatly reduced, very considerable benefit can be brought.

Description

YJ17 cigarette machines are hinged with position drum cigarette blockage detector
Technical field
This utility model is related to a kind of YJ17 cigarette machines tipping position drum cigarette blockage detector.
Background technology
The YJ17 cigarette making machine equipments for using at present are hinged with the cigarette on the drum of position due to adsorbing or picking in high-speed cruising Except the reason such as bad, easily produce and get rid of the phenomenons such as cigarette, between drum, cigarette when serious, can be caused to block.And YJ17 cigarette machines set Standby is that the overload-release clutch dropout for being abutted against dress position is protected, and threads off when the overload-release clutch because being hinged with position and skids, automatically controlled System can not be detected A large amount of cigarettes are filled in, maintenance mans need the related drum of dismounting and part to be purged and rush to repair, and so production efficiency can be produced tight Ghost image rings, while producing useless cigarette consumption in a large number;And the overload-release clutch at the tipping position of high-speed cruising is carrying out dropout protection When, damage is impacted to its drum axle or gear, running precision and the service life of equipment after repeat impact, can be affected.
Due to when YJ17 cigarette making machine equipments are frequently present of operation because between drum cigarette blocking not tight, it is impossible to trigger safety clutch Device carries out dropout protection, it is easy to cause equipment to be unable to autostop, if operative employee carries out quality inspection etc. to cigarette, other operate And not at the scene, it is impossible to if closing down equipment in time, more than up to ten thousand useless cigarette consumption will be caused.
The overload-release clutch at YJ17 cigarette making machine equipments tipping position is important protection mechanism, but to its put inspection and adjustment compared with For difficulty, if adjusting pine, equipment is also easy to produce dropout dislocation when running;Adjustment tension if, then equipment run when be difficult to and When trigger halt instruction.If the overload-release clutch at tipping position is not adjusted, it is impossible to carry out dropout protection and autostop, then Drum axle or the bad substantial equipment accident of gear card can occur.
Content of the invention
In order to solve the existing equipment safety caused because of the blocking of drum cigarette of current YJ17 cigarette making machine equipments operation and Product consume technical problem, this utility model provide a kind of can fast equipment safeguard protection, avoid large-tonnage product consume YJ17 cigarette machines are hinged with position drum cigarette blockage detector.
In order to realize that above-mentioned technical purpose, the technical solution of the utility model be:
A kind of YJ17 cigarette machines are hinged with position drum cigarette blockage detector, including the first relay, the second relay, High speed reflecting light photodetector, rate monitor and the 3rd relay;The first described relay includes the first relay line Circle and the first relay normally open contact;The second described relay includes that the second relay coil and the second relay are normally closed tactile Point;The first described relay coil is connected serially to cigarette machine starting-up signal source, and the second described relay coil is connected serially to Medicated cigarette Machine cutting drum wheel rejects valve signal source, and described high speed reflecting light photodetector is detected to the cigarette on cigarette machine drum And by detection signal pulse input to rate monitor;1st foot of described rate monitor and the 8th foot connect DC24V power supplys, the 12 feet connect DC0V power supplys, and the first relay normally open contact and the second relay normally-closed contact that the 2nd foot is concatenated connects DC24V power supplys Using as signal source circuit is enabled, when the 2nd foot has detected DC24V power supply signals, rate monitor is started working, the 11st foot The detection signal pulse output of high speed reflecting light photodetector is connect, when the detection signal pulse output for receiving is higher than default threshold Value, then the 9th foot output 0V voltages, are less than predetermined threshold value when the detection signal pulse for receiving is exported, its 9th foot output 24V electricity Pressure, makes the 3rd relay obtain electric work;The 3rd described relay includes that the 3rd relay coil and the 3rd relay are normally closed tactile Point, the 3rd described relay coil are connected serially on the 9th foot of rate monitor and work when 24V voltages are received, and the 3rd Relay normally-closed contact is connected serially to cigarette machine and shuts down control loop.
A kind of described YJ17 cigarette machines tipping position drum cigarette blockage detector, described high speed reflection type photoelectricity Detector is arranged on the last cutting drum for being hinged with position and the transmission drum location turned around between drum, to operation on drum Cigarette detected, the every cigarette for detecting is inputed to rate monitor as a pulse signal.
A kind of described YJ17 cigarette machines tipping position drum cigarette blockage detector, sets on described rate monitor There is SR, continued to run with resetting after the completion of troubleshooting.
A kind of described YJ17 cigarette machines tipping position drum cigarette blockage detector, the first described relay is logical The electric timing closing time relay, the on-delay set of time of the first relay coil is 10 seconds.
A kind of described YJ17 cigarette machines tipping position drum cigarette blockage detector, the second described relay is logical Electric relay time delay turn-off time, the on-delay set of time of the second relay is 5 seconds.
A kind of described YJ17 cigarette machines tipping position drum cigarette blockage detector, described control rate monitor Must enable.
Of the present utility model have technical effect that, simple structure, easily manufactured, dependable performance, can be timely automated Tipping position drum occurs cigarette making machine equipment autostop when cigarette is blocked, effectively improves the monitoring work(of equipment safety Can, improve equipment efficiency and reduce repair density, consumption greatly reduces, very considerable benefit can be brought.
The utility model is described in further detail below in conjunction with the accompanying drawings.
Description of the drawings
Fig. 1 is structural representation of the present utility model;
Wherein 1 is high speed reflecting light photodetector, 2 is rate monitor, 3 is cigarette machine starting-up signal source, 4 is Medicated cigarette Machine cutting drum wheel rejecting valve signal source, 5 are that manual contact is switched for cigarette machine shutdown control loop, 6.
Specific embodiment
When being occurred according to failure, i.e., when blocking up cigarette on tipping position drum, by the phenomenon of scarce cigarette on tail-pulley, in tipping In transmission drum location between the secondary cutting drum at position and U-turn drum wheel, a cigarette high speed reflecting light electro-detection is installed additional Device carries out on-line monitoring to cigarette, and the normal production run speed of YJ17 cigarette machines is 7000/minute, the transmission drum that need to be detected Operation is that have the smoke evacuation of before and after two, so the cigarette speed of service detected in transmission drum when equipment normally runs is 3500 / minute, the every cigarette for detecting is inputed to speed monitoring as a pulse signal by high speed reflecting light photodetector Device, the detection range of rate monitor is 30000 pulse minutes of 600 ∽, during the normal production run of equipment, works as rate monitor The speed of service that cigarette is detected in transmission drum can export stopping signal less than 600 minutes, that is, detect on transmission drum Having, because the cigarette detector in this position is from farthest stranding cigarette drum blocking position For 25 cigarettes, it is 5 cigarettes from nearest secondary cutting drum blocking position, it is observed that the overload-release clutch at tipping position enters During row dropout slipping protection, on drum block cigarette at least more than 500, so cigarette blockage detector can effectively and When stifled cigarette drum is protected.
Because between drum, blocking position only has a small amount of cigarette, operative employee only need to slightly clean and may continue to operation equipment, can be big Big attenuating repair density, improves efficiency, lowers and consume.There is SR on rate monitor, processing cigarette blocking between drum After failure, rate monitor is resetted and can continue to run with equipment.One is installed additional on the guidance panel that cigarette making machine equipment is hinged with position Individual selecting switch is connected in series to rate monitor and enables in control loop, when needing cigarette machine to carry out low speed commissioning test, can disconnect Rate monitor is enabled, and closes clogging detecting function.
Referring to Fig. 1, the present embodiment includes the first relay, the second relay, high speed reflecting light photodetector, speed prison Survey device, the 3rd relay;The first described relay delay time is set to 10 seconds, including the first relay coil and first after Electrical equipment normally opened contact;The second described relay delay time is set to 5 seconds, including the second relay coil and the second relay Normally-closed contact;First relay coil is connected serially to cigarette machine starting-up signal source, and the second relay coil is connected serially to cigarette machine cutting Valve signal source rejected by drum, and described high speed reflection type photoelectricity detector models are LT50/10-30VDC, on cigarette machine drum Cigarette be monitored, by its 11st foot of detection signal input speed monitor;Described rate monitor model SCH46519, detection range is 30000 pulse minutes of 600 ∽, and the 1st foot and the 8th foot connect DC24V power supplys, and the 12nd foot meets DC0V (24V)Power supply, the 2nd foot connect enable signal source, and when the 2nd foot has detected DC24V power supply signals, rate monitor starts work Make, the 11st foot connects detection pulse, when the detection pulse of input was higher than 600 pulse minutes, its 9th foot output 0V voltage works as input Detection pulse less than 600 pulse minute when, its 9th foot export 24V voltages to the 3rd relay coil, makes the 3rd relay K3 obtains electric work;The 3rd described relay K3 includes the 3rd relay coil and the 3rd relay normally-closed contact, the 3rd relay Device normally-closed contact is connected serially to cigarette machine and shuts down control loop.
Last cutting drum and the biography that turn around between drum of its high speed reflection type photoelectricity detector installed in tipping position Send in drum location, on-line monitoring is carried out to the cigarette that runs on drum, the every cigarette for detecting is believed as a pulse Number input to rate monitor.
Wherein rate monitor detection range is 30000 pulse minutes of 600 ∽, and the 1st foot and the 8th foot connect DC24V power supplys, 12nd foot meets DC0V(24V)Power supply, the 2nd foot connect enable signal source, when the 2nd foot manually contact switch connect the first relay Normally opened contact, then the normally-closed contact of the second relay of connecting, when having detected DC24V power supply signals, rate monitor starts Work, the 11st foot connects detection pulse, when the detection pulse of input is higher than 600 pulse minute, its 9th foot output 0V voltage, when Less than 600 pulse minutes constantly, its 9th foot export 24V voltages to the 3rd relay coil for the detection pulse of input, the 3rd after Electrical equipment K3 obtains electric work and disconnects shutdown control loop, makes equipment hard stop.
Wherein the first relay coil is connected serially to cigarette machine starting-up signal source, because of tipping position drum during cigarette machine startup optimization Without cigarette on wheel, the last cutting drum for being hinged with position for detecting need to be waited until and run on the transmission drum turned around between drum have After cigarette, time delay is connected and enables signal to rate monitor, opens drum cigarette blockage detector function, and delay time sets It is set to 10 seconds.
Wherein the second relay coil is connected serially to cigarette machine cutting drum wheel and rejects valve signal source, and cigarette machine need to be being cut when running Cut drum and reject substandard products cigarette that is hungry and having paper joint, because the transmission drum of test position is after cutting drum wheel, need to shield The rejecting signal of cutting drum wheel, when the second relay test is to there is cutting drum wheel to reject valve signal, coil is worked immediately, to disconnect Rate monitor enables signal, and after the position displacement for rejecting cigarette crosses the transmission drum of detection, coil time delay disconnects, with time delay Closure closing speed monitor enables signal, is then turned on drum cigarette blockage detector function, and delay time is set to 5 seconds.
During equipment startup optimization, cigarette machine starting-up signal source obtains electric to the first relay K1, and delay time was waited until after 10 seconds When having cigarette on tipping position drum, the 2nd foot of normally opened contact closing speed monitor of the first relay K1 enables signal, speed Monitor is started working, and the 11st foot of rate monitor connects the detection pulse signal of high speed reflecting light photodetector input, The normal production run speed of YJ17 cigarette machines is 7000/minute, and the transmission drum operation that need to be detected is that have two smoke evacuation of before and after , so the cigarette speed of service detected in transmission drum when equipment normally runs is 3500/minute.High speed reflecting light The every cigarette for detecting is inputed to rate monitor as a pulse signal by photodetector, so rate monitor is setting During standby normal operation, detected pulse signal is 3500 pulses per minutes.
Scarce filter tip need to be rejected in secondary cutting drum when running because of cigarette machine and have the secondary cigarette of paper joint, because of test position Transmission drum secondary cutting drum after, need to cigarette blockage detector shielding secondary cutting drum rejecting signal, When secondary cutting drum has rejecting action, reject signal source and connect the second relay K2, its normally-closed contact opening velocity immediately Monitor enable signal source, closing velocity monitor function for monitoring, the test position of cigarette detector is apart from secondary cutting drum Rejecting position be 10 cigarettes, the maximum arranges value of rejecting of paper joint is 50 cigarettes, when there is hungry situation secondary 3 cigarettes rejected by cutting drum, and the delay time of the second relay K2 is set to 5 seconds, maskable 291 cigarette Negotiation speeds prison Visual organ, after the rejecting action of secondary cutting drum completes 5 seconds, the normally-closed contact of the second relay recloses speed monitor to be made Energy signal source, opening speed monitor function for monitoring.
When there is cigarette stopping state between tipping position drum when cigarette machine runs, the cigarette high speed reflecting light for installing additional Photodetector can not detect the cigarette in the transmission drum location between secondary cutting drum and U-turn drum wheel, and speed monitor is not The detection pulse of cigarette high speed reflecting light photodetector input can be detected in time, lack 6 when continuous on the transmission drum of detection Cigarette, when the detection pulse of speed monitor input is less than 600 pulse minute, and, its 9th foot export 24V voltages to the 3rd Relay coil, makes the 3rd relay obtain electric work;It is connected serially to the 3rd relay normally-closed contact that control loop shut down by cigarette machine Disconnect, cigarette machine hard stop.
Control rate monitor to be enabled and be in series with manual selection switch on signal source circuit, needs to cigarette machine low cruise When carrying out debugging and maintenance, drum cigarette clogging detecting function is closed with manual selection switch.

Claims (6)

1. a kind of YJ17 cigarette machines are hinged with position drum cigarette blockage detector, it is characterised in that:Including the first relay, Two relays, high speed reflecting light photodetector, rate monitor and the 3rd relay;The first described relay includes first Relay coil and the first relay normally open contact;The second described relay includes the second relay coil and the second relay Normally-closed contact;The first described relay coil is connected serially to cigarette machine starting-up signal source, described the second relay coil series connection Valve signal source is rejected to cigarette machine cutting drum wheel, described high speed reflecting light photodetector enters to the cigarette on cigarette machine drum Row is detected and by detection signal pulse input to rate monitor;1st foot of described rate monitor and the 8th foot meet DC24V Power supply, the 12nd foot connect DC0V power supplys, and the first relay normally open contact and the second relay normally-closed contact that the 2nd foot is concatenated connects DC24V power supplys are so that used as signal source circuit is enabled, when the 2nd foot has detected DC24V power supply signals, rate monitor starts work Make, the 11st foot connects the detection signal pulse output of high speed reflecting light photodetector, when the detection signal pulse output for receiving It is higher than predetermined threshold value, then the 9th foot output 0V voltages, are less than predetermined threshold value, its 9th foot when the detection signal pulse for receiving is exported Output 24V voltages, make the 3rd relay obtain electric work;The 3rd described relay includes the 3rd relay coil and the 3rd relay Device normally-closed contact, the 3rd described relay coil are connected serially on the 9th foot of rate monitor and the work when 24V voltages are received Make, the 3rd relay normally-closed contact is connected serially to cigarette machine and shuts down control loop.
2. a kind of YJ17 cigarette machines according to claim 1 are hinged with position drum cigarette blockage detector, and its feature exists In:Last cutting drum and the transmission drum that turn around between drum of the described high speed reflecting light photodetector installed in tipping position On wheel position, the cigarette that runs is detected, the every cigarette for detecting is inputed to as a pulse signal on drum Rate monitor.
3. a kind of YJ17 cigarette machines according to claim 1 are hinged with position drum cigarette blockage detector, and its feature exists In:Described rate monitor is provided with SR, is continued to run with resetting after the completion of troubleshooting.
4. a kind of YJ17 cigarette machines according to claim 1 are hinged with position drum cigarette blockage detector, and its feature exists In:The first described relay be on-delay closing time relay, the on-delay set of time of the first relay coil For 10 seconds.
5. a kind of YJ17 cigarette machines according to claim 1 are hinged with position drum cigarette blockage detector, and its feature exists In:The second described relay is on-delay relay turn-off time, and the on-delay set of time of the second relay is 5 Second.
6. a kind of YJ17 cigarette machines according to claim 1 are hinged with position drum cigarette blockage detector, and its feature exists In being also in series with manual contact switch on the enable signal source circuit of described control rate monitor.
CN201620885098.8U 2016-08-16 2016-08-16 YJ17 cigarette machines are hinged with position drum cigarette blockage detector Active CN206005933U (en)

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Application Number Priority Date Filing Date Title
CN201620885098.8U CN206005933U (en) 2016-08-16 2016-08-16 YJ17 cigarette machines are hinged with position drum cigarette blockage detector

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Application Number Priority Date Filing Date Title
CN201620885098.8U CN206005933U (en) 2016-08-16 2016-08-16 YJ17 cigarette machines are hinged with position drum cigarette blockage detector

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112155250A (en) * 2020-11-06 2021-01-01 河南中烟工业有限责任公司 Method for evaluating suitability of cigarette paper and cigarette making machine
CN112220106A (en) * 2020-11-06 2021-01-15 河南中烟工业有限责任公司 System for evaluating suitability of cigarette paper and cigarette making machine
CN114027549A (en) * 2021-11-30 2022-02-11 浙江中烟工业有限责任公司 Method for solving blockage problem of starting washboard of cigarette making machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112155250A (en) * 2020-11-06 2021-01-01 河南中烟工业有限责任公司 Method for evaluating suitability of cigarette paper and cigarette making machine
CN112220106A (en) * 2020-11-06 2021-01-15 河南中烟工业有限责任公司 System for evaluating suitability of cigarette paper and cigarette making machine
CN114027549A (en) * 2021-11-30 2022-02-11 浙江中烟工业有限责任公司 Method for solving blockage problem of starting washboard of cigarette making machine

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