CN205832986U - Multicomponent gas mixing system - Google Patents

Multicomponent gas mixing system Download PDF

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Publication number
CN205832986U
CN205832986U CN201620790647.3U CN201620790647U CN205832986U CN 205832986 U CN205832986 U CN 205832986U CN 201620790647 U CN201620790647 U CN 201620790647U CN 205832986 U CN205832986 U CN 205832986U
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China
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gas
stop valve
flow control
gas mixing
mixing system
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CN201620790647.3U
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Chinese (zh)
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周昀
黄巍
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Air Liquide China R&D Co Ltd
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Air Liquide China R&D Co Ltd
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Abstract

The utility model discloses a kind of multicomponent gas mixing system, it comprises flow control system and hybrid system, this flow control system comprises the pure gas branch road of at least two parallel joins, and be connected with all pure gas branch road ports of export, and all pure gases are delivered to the main gas circuit of input of hybrid system, on each pure gas branch road, it is sequentially provided with air inlet connector along charge air flow direction, filter, flow control meter, first unidirectional stop valve and the second stop valve, this flow control meter is connected with computer system or programmable logic controller (PLC), hybrid system comprises and inputs the static blender that main gas circuit is connected, the effusion meter being connected by pipeline with static blender and gaseous mixture delivery outlet.This utility model improves the mixed-precision of multicomponent gas; can control the difference of each component actual concentrations and concentration set point in mixed gas concentration set point ± 2.0% in the range of, can be used for the mixed preparing of protection gas when mixed combustible gas body or welding during flame cutting.

Description

Multicomponent gas mixing system
Technical field
This utility model relates to gas mixing system, particularly, the gas mixing system of high mixed-precision.
Background technology
In commercial production and modern medical service, it is often necessary to use after two kinds and two or more gas are mixed, such as Industry mixed gas arc welding connects required binary gas, three-element mixed gas and quaternary gaseous mixture, is mainly basic with argon Constituent element, is separately added into noble gas, one or more of reducibility gas and oxidizing gas.The kind of gaseous mixture and composition are not With, application effect also varies.It is source of the gas when using pure gas, when being mixed for welding or cutting by pipeline, needs Two or more gas is carried out accurate proportioning, obtains concentration and determine and stable mixed gas.Gas mixer is many at present Planting various, Authorization Notice No. is Chinese invention patent " a kind of gas ratio mixing valve, the multicomponent gas ratio of CN102128285B Proportioning combination valve and gas mixing system " disclose a kind of gas mixing system, combined by the simple mechanism of valve body and spool, It is not required to gas analyser, only controls with a knob, can be prepared by binary and Diversity gas.Authorization Notice No. is The Chinese utility model patent of CN202921183U " a kind of oxygen and the automatic air mixing equipment of argon " discloses a kind of equipment, can be Automatic mixing match oxygen-enriched atmosphere under different Cutting and machining conditions.But above-mentioned technology all exists gaseous mixture actual concentrations measures not Standard, mixes uneven problem, especially when supplying continuously, mixes uneven being particularly acute, and cutting or welding effect are had shadow Ring the biggest.
Summary of the invention
This utility model is for the uneven problem of above-mentioned mixed gas concentration, it is provided that a kind of multicomponent gas mixture system System, can determine with compound concentration and stable Diversity gas, improves the mixed-precision of multicomponent gas.In order to realize above-mentioned mesh , this utility model employing following technical proposals:
A kind of multicomponent gas mixing system, contains flow control system and hybrid system, wherein flow control system bag Contain the pure gas branch road of at least two parallel joins, and be connected with all pure gas branch road ports of export, and by all lists One gas is delivered to the main gas circuit of input of hybrid system, on each pure gas branch road, is sequentially provided with along charge air flow direction Air inlet connector, filter, flow control meter, the first unidirectional stop valve and the second stop valve that pure gas source of the gas is connected, institute Stating flow control meter to be connected with computer system or programmable logic controller (PLC), hybrid system is sequentially provided with along charge air flow direction The static blender being connected with the main gas circuit of input, the 3rd stop valve being connected by pipeline with static blender and gaseous mixture output Mouthful.
Preferably, described flow control meter is connected with computer system or programmable logic controller (PLC) by data wire, can With by program (control program Flowview provided for its flow control meter such as flow control meter producer Bronkhorst) essence Really set, control and regulate gas mass flow or volume flow.
Preferably, described second stop valve, the 3rd stop valve are diaphragm valve.
Preferably, described multicomponent gas mixing system also comprises vacuum generating system.
Preferably, the article pipeline between described vacuum generating system and static blender and the 3rd stop valve drawn Branch road is connected, and comprises the second unidirectional stop valve, the 4th stop valve and the vacuum generator set gradually.
Preferably, the range of flow of described flow control meter is: 0-50 L/min
Preferably, the flow control accuracy of described flow control meter be setting value ± 1.0% within.
Preferably, multicomponent gas mixing system is arranged on moveable operating board.
Preferably, described air inlet connector, filter, flow control meter, the first unidirectional stop valve, the second stop valve and One or several part in static blender is fixed on a block operations panel of operating board.
The beneficial effects of the utility model are: can accurately set source of the gas gas in multicomponent gas mixing system gas circuit by program The flow of body, the flow (mass flow or volume flow) of on-line control gas to be mixed, to reach Exact concentrations, can control reality Error between border flow and setting flow is in ± 1.0% range of set value, and then is accurately controlled the mixing ratio of kinds of gas sources Example, control the difference of each component actual concentrations and concentration set point in mixed gas concentration set point ± 2.0% in the range of; Source gas inputs static blender by pipeline after being converged, after static blender mixing, and the concentration of Diversity gas More uniform, the composition of the mixed gas of output more accurately and is stablized;Switch during source gas convenient, the master of overall gas circuit Parts such as flow control meter, static blender, related valve and parts are wanted to may be mounted on a removable panel, it is simple to move Move and change parts.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
1-air inlet connector;2-the first stop valve;3-filter;4-flow control meter;5-the first unidirectional cutoff Valve;6-the second stop valve;7-inputs main gas circuit;8-static state blender;9-Pressure gauge;10-the 3rd stop valve;11-mixes Close gas delivery outlet;12-the second unidirectional stop valve;13-the 4th stop valve;14-vacuum generator;15-the 5th stop valve; 16-flow control system;17-hybrid system;18-vacuum generating system.
Detailed description of the invention
With embodiment, this utility model is further illustrated below in conjunction with the accompanying drawings.
As it is shown in figure 1, multicomponent gas mixing system, contain flow control system 16 and hybrid system 17, wherein flow Control system 16 contains the pure gas branch road of at least two parallel joins, and with all pure gas branch road port of export phases Connect, and all pure gases are delivered to the main gas circuit of input 7 of hybrid system, on each pure gas branch road, along air inlet gas Flow path direction be sequentially provided with pure gas source of the gas be connected air inlet connector the 1, first stop valve 2, filter 3, flow control meter 4, First unidirectional stop valve 5 and the second stop valve 6, described flow control meter is connected with computer system, and hybrid system 17 is along air inlet Airflow direction comprises and inputs the static blender 8 that main gas circuit 7 is connected, the 3rd cut-off being connected by pipeline with static blender Valve 10 and gaseous mixture delivery outlet 11.Flow control meter is connected with computer system by data wire, can pass through computer program Flowview(is provided for its flow control meter by flow control meter producer Bronkhorst) accurately set, control and regulate gas Flow.It is provided with vacuum generating system 18 in gas circuit, the pipeline between itself and static blender 8 and the 3rd stop valve 10 is drawn Article one, branch road is connected, and it comprises the second unidirectional stop valve the 12, the 4th stop valve 13 and the vacuum generator 14 set gradually, and the 4th Stop valve 13 is connected with the adsorbent chamber entrance of vacuum generator 14 by pipeline.Vacuum generator is optional but is not limited to venturi Type vacuum generator, available compressed air or nitrogen are as malleation source of the gas, and on positive pressure gas source capsule road, place can set the 5th stop valve 15, malleation source of the gas enters the air source inlet of vacuum generator after flowing through the 5th stop valve 15.The range of flow control meter is: 0 ~ 50L/min, flow-control scope is the 2-100% of full scale, precision be setting value ± 1.0%, stability≤± 0.2% full amount Journey.Above-mentioned total interface, parts, valve and pipeline are all fixed on a moveable operating board panel.
The operation principle of this system is described as follows: uses the front gas circuit to each source of the gas evacuation respectively, closes gaseous mixture Export the second stop valve 6 on the 3rd stop valve 10 and other pure gas branch roads, replace four times with this source of the gas after evacuation, After setting kind and the flow of at least two pure gas in computer system, open switch and the valve of corresponding gas circuit, In computer system, operation starts air inlet, and gas, through the first stop valve, filter, enters flow control meter, logical after quantitatively flowing out Cross the first unidirectional stop valve, diaphragm valve (the i.e. second stop valve), enter input main line together with other gases to be mixed, then Flowing into the air inlet of static blender, static blender can allow multicomponent gas mix well, so that it is guaranteed that from static mixture The mixed-precision of the multicomponent gas of device gas outlet output, the gas of final mix homogeneously is exported by mixed air delivery outlet.
Flow control meter shows gas volume flow at the working temperature, said system on computer computer program Can be when 2-5 kind gas mixture ratio example be 1-100%, total flow is to realize multiple gases under the conditions of 5L/min-50L/min Uniformly mixing, in real-time mixed gas, the difference of each component actual concentrations and concentration set point (vol%) is in concentration set point In the range of ± 2.0%.
The actual measurement data of one of them case study on implementation is as follows:
Gas Set flow value (mL/min) Concentration set point (vol %) Error is the concentration range (vol%) of ± 2% setting value Actual measurement concentration (three data) (vol %)
He 1200 90.29 88.48~92.1 90.29,88.49,92.1
CO2 540 4.06 3.98~4.14 4.06,3.98,4.14
N2 510 3.84 3.76~3.92 3.84,3.76,3.91
O2 240 1.81 1.77~1.85 1.81,1.77,1.84
The above, be only preferred embodiment of the present utility model, not imposed any restrictions the present invention, every basis Any simple modification, change and the equivalent structure change that above example is made by this utility model technical spirit, the most still belongs to In the protection domain of technical solutions of the utility model.

Claims (9)

1. a multicomponent gas mixing system, it is characterised in that this multicomponent gas mixing system comprises flow control system (16) With hybrid system (17), wherein flow control system (16) comprises the pure gas branch road of at least two parallel joins, and, with institute There is the pure gas branch road port of export to be connected, and all pure gases are delivered to the main gas circuit of the input (7) of hybrid system, each On pure gas branch road, be sequentially provided with along charge air flow direction air inlet connector (1), filter (3), flow control meter (4), One unidirectional stop valve (5) and the second stop valve (6), described flow control meter connects with computer system or programmable logic controller (PLC) Connecing, hybrid system (17) is sequentially provided with along charge air flow direction and inputs static blender (8) that main gas circuit (7) is connected with quiet State blender (8) passes through the 3rd stop valve (10) and the gaseous mixture delivery outlet (11) that pipeline is connected.
Multicomponent gas mixing system the most according to claim 1, it is characterised in that flow control meter (4) passes through data wire It is connected with computer system or programmable logic controller (PLC), by program, corresponding mass flow or volume flow is carried out accurately Set, control and regulate.
Multicomponent gas mixing system the most according to claim 1, it is characterised in that described second stop valve (6), the 3rd section Only valve (10) is diaphragm valve.
Multicomponent gas mixing system the most according to claim 1, it is characterised in that this multicomponent gas mixing system also comprises Vacuum generating system (18).
Multicomponent gas mixing system the most according to claim 4, it is characterised in that described vacuum generating system (18) is with quiet The one article of branch road drawn on pipeline between state blender (8) and the 3rd stop valve (10) is connected, and comprises second set gradually Unidirectional stop valve (12), the 4th stop valve (13) and vacuum generator (14).
Multicomponent gas mixing system the most according to claim 1, it is characterised in that the stream of described flow control meter (4) Weight range exists: 0-50 L/min.
Multicomponent gas mixing system the most according to claim 1, it is characterised in that the flow of described flow control meter (4) Control accuracy be setting value ± 1.0% within.
Multicomponent gas mixing system the most according to claim 1, it is characterised in that this multicomponent gas mixing system is arranged on Movably on operating board.
Multicomponent gas mixing system the most according to claim 8, it is characterised in that described air inlet connector (1), filter (3), or several in flow control meter (4), the first unidirectional stop valve (5), the second stop valve (6) and static blender (8) Individual part is fixed on a block operations panel of operating board.
CN201620790647.3U 2016-07-26 2016-07-26 Multicomponent gas mixing system Active CN205832986U (en)

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Application Number Priority Date Filing Date Title
CN201620790647.3U CN205832986U (en) 2016-07-26 2016-07-26 Multicomponent gas mixing system

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CN205832986U true CN205832986U (en) 2016-12-28

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106064026A (en) * 2016-07-26 2016-11-02 液化空气(中国)研发有限公司 Multicomponent gas mixing system
CN113441023A (en) * 2021-07-26 2021-09-28 北京北方华创微电子装备有限公司 Gas mixing mechanism, air inlet pipeline structure and semiconductor process equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106064026A (en) * 2016-07-26 2016-11-02 液化空气(中国)研发有限公司 Multicomponent gas mixing system
CN113441023A (en) * 2021-07-26 2021-09-28 北京北方华创微电子装备有限公司 Gas mixing mechanism, air inlet pipeline structure and semiconductor process equipment

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