CN205734260U - A kind of buffing machine - Google Patents
A kind of buffing machine Download PDFInfo
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- CN205734260U CN205734260U CN201620435275.2U CN201620435275U CN205734260U CN 205734260 U CN205734260 U CN 205734260U CN 201620435275 U CN201620435275 U CN 201620435275U CN 205734260 U CN205734260 U CN 205734260U
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Abstract
The utility model discloses a kind of buffing machine, including workbench and body, wherein, workbench is used for arranging product dish, N number of product dish along same circumference on the indexing rotary table of workbench, wherein N >=2, described indexing rotary table is connected with drive device of index, and its indexing axle center overlaps with the center of circle of product dish circumferential spread;Body is used for arranging polishing disk, and the individual liftable polishing disk of M is along same circumference in the frame of body, and wherein M is less than N, and described polishing disk is suspended from above product dish, and corresponding with the product dish position on workbench;Described buffing machine has M polishing station and M loading and unloading station of N.This utility model can polish 2D and 2.5D category of glass product; each polishing disk material can be changed according to technique; there is the biggest motility; realize loading and unloading in the case of realization production is non-stop-machine simultaneously; polishing function works the rate of transferring of the equipment that improves and product yield continuously, and can effectively shorten process time.
Description
Technical field
This utility model relates to a kind of buffing machine.
Background technology
Glass lens buffing machine is by mutually rotating between polishing disk and product dish, by polishing material, glass lens surface is processed by shot blasting, the buffing machine that original technique/processing procedure uses is when loading and unloading, all also all stopping at the polishing station carried out can only be carried out artificial loading and unloading, the equipment that affects runs mobility and production capacity;And existing buffing machine cannot dock with automatic loading and unloading system, need to redesign special loading and unloading system.Single polishing material can only be used in process of production to be processed, add man-hour requirement and take different polissoirs when relating to kinds of processes and carry out, the production space taken is big, and produce transhipment trouble, if in process of production in the release of product stress or dish foreign body or pulverizing liquid is not enough and the reasons such as dry grinding result in product when rupturing, all products of same polishing disk polishing can all be scrapped.
Utility model content
This utility model solves the technical problem that and is: the drawbacks described above existed for existing buffing machine; a kind of novel buffing machine is provided; realize production process is not shut down loading and unloading; different polishing material can be used and carry out 2D or 2.5D product polishing; effectively promote production capacity, reduce because product ruptures the bad of generation.
This utility model adopts the following technical scheme that realization:
A kind of buffing machine, including:
Workbench 1, is used for arranging product dish 102, and N number of product dish 102 is along same circumference on the indexing rotary table 104 of workbench, and wherein N >=2, described indexing rotary table 104 is connected with drive device of index 106, and its indexing axle center overlaps with the center of circle of product dish circumferential spread;
Body 2, is used for arranging polishing disk 304, and the individual liftable polishing disk 304 of M is along same circumference in the frame 202 of body, and wherein M is less than N, and described polishing disk is suspended from above product dish, and corresponding with the product dish position on workbench;
Described buffing machine has M polishing station 3 and N-M loading and unloading station 3 '.
Further, described product dish 102 rotates and is arranged on indexing rotary table 104, and is connected with bottom driving mechanism 105.
Further, described bottom driving mechanism 105 is planetary gear mechanism, wherein uses between central gear with indexing rotary table 104 and relatively rotates and be connected, and N number of planetary gear is the most coaxially connected with product dish 102 respectively.
Further, it is provided with clutch 107 between described product dish 102 and bottom driving mechanism 105.
Further, described product dish 102 is connected with vacuum system 103, by negative-pressure adsorption positioning product.
Further, described polishing disk 304 is connected with polishing motor 305, and described polishing motor 305 is arranged in frame 202 by elevating mechanism 302, and described polishing disk 304 is connected with polishing fluid feed system 307.
Further, described elevating mechanism 302 uses motor-screw component, described elevating mechanism 302 to be connected with torque control device 301, controls polishing disk and product dish contact height by sensor, it is thus achieved that stable polishing moment of torsion.
Further, described polishing disk 304 is arranged in frame by slide rail 303 together with elevating mechanism 302, described elevating mechanism 302 is connected with horizontally disposed amplitude of oscillation guiding mechanism 306, and described amplitude of oscillation guiding mechanism uses cam link mechanism, drives polishing disk to carry out beat motion while rotating polishing.
Further, described drive device of index 106 uses precision cam dispenser, is coaxially connected with indexing rotary table 104, and its segmentation angle is 360 °/N.
In this utility model, the frame of described body 2 is provided with openable hood 201, and described hood 201 will polish station 3 and loading and unloading station 3 ' separates;
Described workbench 1 is provided with the back-up ring 101 of opening, and described loading and unloading station 3 ' is positioned at back-up ring opening part;
Described hood 201 is provided with the man-machine interactive system of buffing machine.
Each polishing disk in this utility model can be respectively mounted different polishing material dish, each polishing disk is equipped with torque control device, described torque control device controls the contact height of polishing disk and polished thing by driven by servomotor screw mandrel, and carries out feedback regulation by the servomotor torque current of conversion elevating mechanism.Described amplitude of oscillation guiding mechanism is the cam link mechanism being driven by motor and realizing amplitude of oscillation action, it is achieved polishing disk carries out beat polishing to product dish, it is to avoid occurs that fixing rotation polishes the polishing vestige produced, improves quality of finish.Described drive device of index can make the product on product dish accept the polishing disk polishing of unlike material; and can be by product dish at polishing station and loading and unloading Switch of working position; bonded products dish connect clutch, may be implemented in polishing station non-stop-machine in the case of carry out operation of feeding and discharging.
Buffing machine disclosed in this utility model can polish 2D and 2.5D category of glass product, realizes loading and unloading in the case of production is non-stop-machine simultaneously, if there is product fracture phenomena, torque control device controls autostop after sending alarm signal;Because polishing station is made up of several independent polishing disks, each polishing disk material can be changed according to technique, it is possible to each polishing disk carries out independent setting process time, and the most existing polissoir has the biggest motility.On each dish, put sheet glass number is consistent with old type, but different product dishes can complete loading and unloading action in processing simultaneously, and compared with existing polishing type, production capacity improves 1.5~1.8 times.
Below in conjunction with the drawings and specific embodiments, this utility model is described further.
Accompanying drawing explanation
Fig. 1 is the buffing machine overall schematic in embodiment.
Fig. 2 is that the buffing machine workbench in embodiment separates schematic diagram with body.
Fig. 3 is the buffing machine internal body schematic diagram in embodiment.
Fig. 4 is one of them polishing station schematic diagram of the buffing machine in embodiment.
Fig. 5 is the buffing machine workbench decomposing schematic representation in embodiment.
Fig. 6 is the buffing machine workbench sectional view in embodiment.
Label in figure:
1-workbench,
101-back-up ring, 102-product dish, 103-vacuum system, 104-indexing rotary table, 105-bottom driving mechanism, 106-drive device of index, 107-clutch;
2-body,
201-hood, 202-frame, 203-supporting leg;
3-polishes station, 3 '-loading and unloading station,
301-torque control device, 302-elevating mechanism, 303-slide rail, 304-polishing disk, 305-polishing motor, 306-amplitude of oscillation guiding mechanism, 307-polishing fluid feed system.
Detailed description of the invention
Embodiment
See Fig. 1 and Fig. 2, buffing machine in diagram is preferred implementation of the present utility model, specifically include workbench 1 and body 2 two large divisions, wherein, workbench 1 is used for arranging product dish, N number of product dish along same circumference on the indexing rotary table of workbench, wherein N >=2, indexing rotary table is connected with drive device of index, and its indexing axle center overlaps with the center of circle of product dish circumferential spread.
Body 2 is used for arranging polishing disk, and the individual liftable polishing disk of M is along same circumference in the frame of body, and polishing disk is suspended from above product dish, and corresponding with the product dish position on workbench.
In the present embodiment, number N of product dish is six, and number M of polishing disk is five, and buffing machine has five polishing stations 3 and a loading and unloading station 3 '.In production application, the number of product dish and the number of polishing disk can require to design according to actual process, it is desirable to number M of polishing disk is less than number N of product dish.
The card of each polishing disk can be according to the different polishing material of technological requirement device, and polishing material can be red mill skin, grind the materials such as skin, bristles, woollen blanket in vain.Drive device of index can make product dish accept the polishing of different polishing disk material under polishing disk.
As shown in Figure 2, the frame of body 2 is provided with openable hood 201, hood 201 will polish station 3 and loading and unloading station 3 ' separates, when needing to change, hood is opened, turn to, on loading and unloading station 3 ', outside hood, complete loading and unloading by the product dish completing glossing on polishing station 3;Corresponding, the back-up ring 101 of opening it is provided with at workbench 1, loading and unloading station 3 ' is positioned at back-up ring opening part, it is to avoid the polishing fluid on polishing station 3 splashes.
Hood 201 is provided with the man-machine interactive system of buffing machine, operation conditions by man-machine interactive system 9 real-time monitoring device, and be used for operating buffing machine, the focusing on of the present embodiment provides a kind of buffing machine that can carry out loading and unloading station and polishing Switch of working position, its concrete operation control system can control technology according to existing automatic polishing machine and realize, and is not described in detail.
Workbench and body to the present embodiment individually illustrate in detailed below.
In conjunction with seeing Fig. 3 and Fig. 4, body in diagram includes the hood 201 shown in frame 202, supporting leg 203 and Fig. 2, frame 202 supports the top being arranged on workbench by supporting leg, frame is provided with five groups of driving controlling organizations being connected with polishing disk 304, includes torque control device 301, elevating mechanism 302, slide rail 303, polishing motor 305, amplitude of oscillation guiding mechanism 306, polishing fluid feed system 307 respectively.Polishing disk 304 is connected with polishing motor 305, polishing motor 305 is arranged in frame 202 by elevating mechanism 302, polishing disk 304 is connected with polishing fluid feed system 307, polishing fluid feed system 307 is made up of with branch line water pump, polishing fluid is extracted in polishing fluid bucket by water pump, supply each polishing disk via branch line to use, then recycle in collecting return polishing fluid bucket.Elevating mechanism 302 uses motor-screw component, elevating mechanism 302 to be connected with torque control device 301, controls polishing disk and product dish contact height by sensor, it is thus achieved that stable polishing moment of torsion.Polishing disk 304 is arranged in frame by slide rail 303 together with elevating mechanism 302, elevating mechanism 302 is connected with horizontally disposed amplitude of oscillation guiding mechanism 306, amplitude of oscillation guiding mechanism uses cam link mechanism, by beat driven by motor cam rotation, elevating mechanism is pulled together to slidably reciprocate along slide rail together with polishing motor by connecting rod, realize polishing disk while carrying out product dish rotating polishing, carry out the beat back and forth of certain amplitude, eliminate fixing rotation and polish the circular arc polishing vestige produced at product surface.Amplitude of oscillation guiding mechanism is driven amplitude of oscillation cam by motor, by the length of the eccentric throw of adjustment cam Yu connecting rod, can take this to obtain different polishing effects with being adjusted to eccentric or concentric pat according to technological requirement.
Polishing disk is rotated by polishing motor, torque control device controls polishing disk and by the contact height of product by the screw mandrel of driven by servomotor elevating mechanism, and then obtain steady torque and monitor in real time, wherein polishing motor all can carry out speed setting by the man machine interface on hood with the servomotor of elevating mechanism.When positive pressure that polishing disk contacts with product is the biggest, polishing effect is the most obvious, and polishing time used is the shortest;The size of polish pressure can be real-time monitored by the torque current within sensor detection servomotor, can keep pressure in prescribed limit by software feedback, can be used as polishing the monitoring in material life-span the most simultaneously, remind operator to change the polishing material on polishing disk in time to setting.
In conjunction with seeing Fig. 5 and Fig. 6, it is illustrated that in workbench on be provided with back-up ring 101, product dish 102, vacuum system 103, indexing rotary table 104, bottom driving mechanism 105, drive device of index 106, clutch 107.Wherein, six product dishes 102 rotate and are arranged on indexing rotary table 104, are uniformly distributed according to circular array, and are connected with bottom driving mechanism 105, drive product dish individually to rotate respectively.Bottom driving mechanism 105 is planetary gear mechanism, including a central gear and six planetary gears, wherein relatively rotate between central gear and the axis of indexing rotary table 104 and be connected, specifically can be sleeved on the central shaft of indexing rotary table by intermediate bearing, not having direct power to transmit in the middle of central gear and indexing rotary table, six planetary gears are the most coaxially connected with six product dishes 102 respectively.The central shaft of indexing rotary table 104 is connected with drive device of index 106 direct driving force, drive device of index 106 uses precision cam dispenser, coaxially being connected with indexing rotary table 104, its segmentation angle is 60 °, and the angle every time rotated is the angle between two product dishes.Product dish 102 is connected with vacuum system 103, and by negative-pressure adsorption positioning product, the pipeline of vacuum system connects according to the swivel joint that is arranged through of product dish, coordinates product dish product absorption location after rotating switching station.
Vacuum system also can arrange monitoring device, respectively equipped with a set of vacuum monitoring device under each product dish, if can not start equipment monitors the product vacsorb gas leakage on dish before starting time, can remind operator in man machine interface;If occurring in production process when vacuum pressure is under-voltage, vacuum detecting unit sends signal makes machine stop, and can send warning signal on interface simultaneously;When occurring product fracture phenomena in production process, monitoring device can be signaled to main frame shutdown at once simultaneously, thus avoids all over products rupturing appearance because of product to scrap phenomenon.If occurring in production process when vacuum pressure is under-voltage, vacuum detecting unit sends signal makes machine stop, and can send warning signal on interface simultaneously.
Vacuum system is provided with malleation and two kinds of mode of operations of negative pressure, under barotropic model, for cylinder used by equipment and air blowing;Negative pressure is that adsorption production uses.
The drive device of index of the present embodiment is six deciles, the location arrangements one_to_one corresponding of polishing disk and product dish, decile action is reached and is ensured by drive device of index with accuracy guarantee, can ensure that each product dish can complete polishing under same polishing disk, this dish goes to next station through drive device of index rotation 60 degree after having polished and carries out other operation.Wherein having five indexing can install the polishing disk of unlike material in six indexing, the 6th indexing is loading and unloading station, splits operation in the same direction.Set by the formula of precision cam dispenser can set unspecified angle as starting point do decile cutting, the precision cam dispenser after having cut is also equipped with self-lock ability.
Clutch 107 it is provided with between product dish 102 and bottom driving mechanism 105, wherein when product dish is positioned at polishing station, between product dish with bottom driving mechanism, power is combined, when certain product dish wherein turns to loading and unloading station, clutch and bottom driving mechanism realize power and depart from, it is easy to the product on product dish is carried out loading and unloading, realize all to be departed from by the power between clutch and bottom driving mechanism when six product dishes go to loading and unloading station, thus when realizing these station loading and unloading, other five buffer's potential energies normally produce.Clutch for power cut conventional in machine driving and the technology of combination, the clutch of multi-form can be used, the present embodiment does not chooses clutch and installation repeats.
The work process of the present embodiment is as follows: during work, and supreme for product disc spins discharge station is carried out loading and unloading by drive device of index one by one, need not shut down unified loading and unloading;Product dish goes to loading and unloading station through five polishing disk polishing cycles and completes integrated artistic, if product is because of product polishing fracture generation gas leakage in having any one product dish in the course of the work, under-voltage signal is fed back to apparatus control system by vacuum detecting system, immediately that equipment is out of service, thus decrease the generation scrapped;Because realizing not shutting down loading and unloading, contrasting former polissoir and have greatly improved in production capacity, therefore can well solve original equipment in automated production process cannot the problem of loading and unloading.
The present embodiment can not affect other polishing station processing while fixing loading and unloading station carries out feeding, and machine can work the rate of transferring of the equipment that improves continuously;Due to each polishing disk be separately action made product fracture phenomena time only can there is scrapping phenomenon at this dish, and other polishing disk is unaffected, and yield is improved;Also simultaneously as separated polishing disk can install different polishing materials, process time can effectively be shortened;By the means that equipment periphery increases back-up ring, polishing fluid will not be splashed to outside machine, decrease the number of times of operator's environment maintenance.
Above-mentioned for preferred implementation of the present utility model; but those skilled in the art should be understood that; in the spirit and scope of the present utility model limited without departing from appended claims; in form and details to the various changes done by this utility model, broadly fall into protection domain of the present utility model.
Claims (10)
1. a buffing machine, it is characterised in that including:
Workbench (1), for arranging product dish (102), N number of product dish (102) along same circumference on the indexing rotary table (104) of workbench, wherein N >=2, described indexing rotary table (104) is connected with drive device of index (106), and its indexing axle center overlaps with the center of circle of product dish circumferential spread;
Body (2), for arranging polishing disk (304), M liftable polishing disk (304) along same circumference in the frame (202) of body, wherein M is less than N, described polishing disk is suspended from above product dish, and corresponding with the product dish position on workbench;
Described buffing machine has M polishing station (3) and N-M loading and unloading station (3 ').
A kind of buffing machine the most according to claim 1, described product dish (102) rotates and is arranged on indexing rotary table (104), and is connected with bottom driving mechanism (105).
A kind of buffing machine the most according to claim 2, described bottom driving mechanism (105) is planetary gear mechanism, wherein using to relatively rotate between central gear with indexing rotary table (104) and be connected, N number of planetary gear is the most coaxially connected with product dish (102) respectively.
A kind of buffing machine the most according to claim 3, is provided with clutch (107) between described product dish (102) and bottom driving mechanism (105).
A kind of buffing machine the most according to claim 1, described product dish (102) is connected with vacuum system (103), by negative-pressure adsorption positioning product.
A kind of buffing machine the most according to claim 1, described polishing disk (304) is connected with polishing motor (305), described polishing motor (305) is arranged in frame (202) by elevating mechanism (302), and described polishing disk (304) is connected with polishing fluid feed system (307).
A kind of buffing machine the most according to claim 6, described elevating mechanism (302) uses motor-screw component, described elevating mechanism (302) is connected with torque control device (301), polishing disk and product dish contact height is controlled, it is thus achieved that stable polishing moment of torsion by sensor.
A kind of buffing machine the most according to claim 6, described polishing disk (304) is arranged in frame by slide rail (303) together with elevating mechanism (302), described elevating mechanism (302) is connected with horizontally disposed amplitude of oscillation guiding mechanism (306), described amplitude of oscillation guiding mechanism uses cam link mechanism, it is achieved polishing disk carries out beat motion while rotating polishing.
A kind of buffing machine the most according to claim 1, described drive device of index (106) uses precision cam dispenser, is coaxially connected with indexing rotary table (104), and its segmentation angle is 360 °/N.
10. according to a kind of buffing machine according to any one of claim 1-9, the frame of described body (2) is provided with openable hood (201), and described hood (201) will polish station (3) and loading and unloading station (3 ') separate;
Described workbench (1) is provided with the back-up ring (101) of opening, and described loading and unloading station (3 ') are positioned at back-up ring opening part;
Described hood (201) is provided with the man-machine interactive system of buffing machine.
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CN114227502A (en) * | 2021-11-15 | 2022-03-25 | 深圳市裕展精密科技有限公司 | Polishing fixing device, polishing equipment and method |
CN114227501B (en) * | 2021-11-15 | 2024-05-24 | 富联裕展科技(深圳)有限公司 | Polishing apparatus and polishing method |
CN114654323A (en) * | 2022-05-26 | 2022-06-24 | 山东精卫智能装备有限公司 | Full-automatic single face mill |
CN115056123A (en) * | 2022-06-07 | 2022-09-16 | 山东精卫智能装备有限公司 | Double-shaft hole polishing device |
CN115056123B (en) * | 2022-06-07 | 2023-08-18 | 山东精卫智能装备有限公司 | Double-shaft hole polishing device |
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