Utility model content
For solving the problems referred to above, the purpose of this utility model is to provide a kind of hydraulic ceiling coil slip casting machine, and it changes tradition
Vertically punching poling mode, uses the method at roadbed side punching poling to repair highway accurately at high speed, and
And, its simple in construction, easy to operate, run into low can effectively solve prior art exist problem.
This utility model for achieving the above object, is achieved through the following technical solutions: hydraulic ceiling coil slip casting machine, including machine
Frame, frame both sides are respectively provided with a guide rail along its length, and Hydraulic Station is installed at frame rear portion, and frame is pacified successively from A-P
Tubulature card slide, motor slide carriage and hydraulic cylinder slide, pipe clamp slide, motor slide carriage and hydraulic cylinder slide respectively can be sliding along guide rail
Dynamic, hydraulic cylinder slide is horizontally mounted the first hydraulic cylinder, vertical installation the second hydraulic cylinder, the first hydraulic cylinder and the second hydraulic cylinder lead to
Crossing grouting pipeline and Hydraulic Station UNICOM, the second hydraulic cylinder is positioned at the first hydraulic cylinder rear, the piston rod of the first hydraulic cylinder and motor
Slide connects, and motor slide carriage is installed motor-driven mechanism, and the output shaft of motor-driven mechanism is connected with drilling rod by universal joint,
The front end of drilling rod is provided with drill bit, installs push rod between motor slide carriage and pipe clamp slide, pipe clamp slide is installed pipe clamp, under frame
Portion is provided with at least two cross bars, and all cross bars are arranged in order along frame length direction, and the piston rod of the second hydraulic cylinder stretches out can be with
Wherein cross bar coordinates, the described distance between adjacent two cross bars less than the first hydraulic cylinder long telescopic distance from.
For realizing the purpose of this utility model further, it is also possible to by the following technical solutions: described motor-driven mechanism
Being made up of change speed gear box and motor, connected by belt gear between change speed gear box and motor, the bull stick of change speed gear box is with drilling rod even
Connect.Fixed installation Grouting Pipe in described pipe clamp, drilling rod passes Grouting Pipe, the sidewall of Grouting Pipe is offered several slip casting through hole.Also
Including high-pressure grout injector, high-pressure slip-casting function is by pipeline and Grouting Pipe rear end UNICOM.Install in described Grouting Pipe frame and support
Plate, gripper shoe is connected with frame by pedestal.Described frame is provided with hydraulic control platform, and hydraulic control platform passes through pipeline and liquid
Ya Zhan UNICOM is to control the first hydraulic cylinder and the second hydraulic cylinder.Described Hydraulic Station is connected structure by support, motor and electric machine support
Become.Described cross bar is downward opening channel-section steel.Also including hoisting mechanism, hoisting mechanism has base, and base is vertically installed stand,
Stand upper level installs rotating shaft, installs two the second line rollers in the middle part of rotating shaft, and a 3rd line roller, stand are installed in the outer end of rotating shaft
Upper installation lifter plate, lifter plate can slide along stand, and two second piece second steel wire ropes of each mistake of line roller are connected with lifter plate, for
Lifter plate provides the pulling force risen, and First Line roller is installed in the side of stand, and First Line roller passes through the first steel wire rope and the 3rd line roller
Connecting, the rotating shaft of First Line roller is installed handle, lifter plate coordinates with bottom frame.Described stand bottom is hinged with base, vertical
In the middle part of frame, the one end with tilted supporter is hinged, and the other end of tilted supporter can be fixed by alignment pin with base.
The utility model has the advantage of: it is designed as level punching perforating tube structure, and to use hydraulic system be Grouting Pipe
Poling power, then match-drill mechanism are provided, can accurately Grouting Pipe level be penetrated in roadbed, for follow-up Cementer at a high speed
Provide safeguard.Hydraulic control makes boring procedure strong gently, simple to operation.Meanwhile, it utilizes hydraulic system self
Realize advancing step by step, make the first hydraulic cylinder (18) length and volume the most significantly reduce, thus both can reduce machine volume and weight,
In turn, ensure that and add thrust in fact more precisely, also can reduce occupation of land space, adapt to the adverse circumstances that construction space is narrow and small.This practicality is new
Type also has advantage compact, cheap for manufacturing cost and easy to use simple for structure.
Detailed description of the invention
Stress test platform described in the utility model, as depicted in figs. 1 and 2, including frame 14, frame 14 both sides are along it
Length direction is respectively provided with a guide rail 27, and guide rail 27 and frame 14 can be made into one.Hydraulic Station 2, frame are installed in frame 14 rear portion
Pipe clamp slide 19, motor slide carriage 26 and hydraulic cylinder slide 23 are installed successively from A-P on 14.Pipe clamp slide 19, motor slide carriage 26
Can slide along guide rail 27 respectively with hydraulic cylinder slide 23.For reducing sliding friction, as it is shown in fig. 7, described frame 14 two side portions
Can be made up of channel-section steel, channel-section steel is guide rail 27, and channel-section steel opening inwardly constitutes gathering sill, pipe clamp slide 19, motor slide carriage 26 and liquid
Cylinder pressure slide 23 can install wheel shaft and roller 21, and roller 21 is positioned at gathering sill, it is ensured that pipe clamp slide 19, motor slide carriage 26 and liquid
Cylinder pressure slide 23 moves along a straight line along same gathering sill.For reducing volume, described roller 21 can be bearing.On hydraulic cylinder slide 23
It is horizontally mounted the first hydraulic cylinder 18, vertical installation the second hydraulic cylinder 22.First hydraulic cylinder 18 and the second hydraulic cylinder 22 pass through slip casting
Pipeline and Hydraulic Station 2 UNICOM.Second hydraulic cylinder 22 is positioned at the first hydraulic cylinder 18 rear.The piston rod of the first hydraulic cylinder 18 and motor
Slide 26 connects, and motor slide carriage 26 is installed motor-driven mechanism, and the output shaft of motor-driven mechanism passes through universal joint 8 and drilling rod
9 connect, and the front end of drilling rod 9 is provided with drill bit.For convenience of changing drilling rod 9 or drill bit, can be threaded connection with between drilling rod 9 and drill bit.Ten thousand
Also can be substituted by shaft coupling or other existing bindiny mechanisms to joint 8, but, owing in work progress, drilling rod 9 can rock unavoidably
Or swing, therefore, select universal joint 8 to be best suited for this specific real work environment.Pacify between motor slide carriage 26 and pipe clamp slide 19
Dress push rod 24.For preventing Hard link from motor slide carriage 26 or pipe clamp slide 19 causing damage, push rod 24 two ends can respectively with motor
Slide 26 and pipe clamp slide 19 are hinged.Installing pipe clamp 11 on pipe clamp slide 19, pipe clamp 11 is used for fixing Grouting Pipe 10, thus will push away
Power passes to Grouting Pipe 10.The bottom of frame 14 is provided with at least two cross bars 17, and all cross bars 17 depend on along frame 14 length direction
Secondary arrangement, the piston rod of the second hydraulic cylinder 22 stretches out and can coordinate with wherein cross bar 17.Described frame 14 is provided with hydraulic pressure
Operation bench 25, the described distance between adjacent two cross bars 17 less than the first hydraulic cylinder 18 long telescopic distance from.Before using,
Described slip casting machine welding system outer with hydraulic control and Electric control etc. respectively is connected.
Described motor-driven mechanism is made up of change speed gear box 7 and motor 5, passes through belt drive between change speed gear box 7 and motor 5
Structure 6 connects, and the bull stick 20 of change speed gear box 7 is connected with drilling rod 9.Described motor-driven mechanism can also be existing to drive drilling rod 9
The mechanism rotated.
Fixed installation Grouting Pipe 10 in described pipe clamp 11, drilling rod 9 is through Grouting Pipe 10.Number is offered on the sidewall of Grouting Pipe 10
Individual slip casting through hole, so that slip casting more Quick uniform, thus improve slip casting area and slip casting efficiency.
Poling work of holing first is carried out: motor 5 drives the bull stick 20 of change speed gear box 7 to rotate, thus drives drilling rod 9 He before slip casting
Bit, meanwhile the second hydraulic cylinder 22 stretches out the front side of the cross bar 17 being stuck in rearmost, and this cross bar 17 is the first hydraulic pressure
The rear support that cylinder 18 provides, now, the piston rod extension of the first hydraulic cylinder 18 makes the drilling rod 9 rotated have individual power forward,
So that drilling rod 9 inwardly punches in roadbed side, and, Grouting Pipe is pierced in the hole accomplished fluently.When the first hydraulic cylinder 18
When projecting forwardly to greatest length, the boring poling first stage completes, and the second hydraulic cylinder 22 is upwards regained, afterwards first hydraulic cylinder 18
Piston rod retracted for clearance, now, owing to Grouting Pipe 10 and drill bit all and have powerful frictional force, therefore, the first liquid between soil layer
When cylinder pressure 18 shrinks piston rod, piston rod is motionless relative to frame 14, and the first hydraulic cylinder 18 can drive hydraulic cylinder slide 23 to reach
Dynamic, when the first hydraulic cylinder 18 is contracted to shortest length, owing to the distance between described cross bar 17 is less than the first hydraulic cylinder 18
Long telescopic distance from, therefore, now the piston rod of the second hydraulic cylinder 22 stretches out and can block on front side of several second cross bar 17,
Repeat the above steps, continues punching poling, and Grouting Pipe wears the setting position to roadbed the most at last, and to complete to advance step by step, punching is worn
Pipe works.At the end of punching poling, the piston rod of the second hydraulic cylinder 22 is regained, and now the piston rod of the first hydraulic cylinder 18 enters one
Step elongation, due to the frictional force between drill bit and soil layer rock, therefore, piston rod is motionless, hydraulic cylinder slide 23 and the second hydraulic pressure
Cylinder 22 is moved rearwards by, and when the first hydraulic cylinder 18 extends to greatest length, the second hydraulic cylinder 22 elongation is stuck in certain root cross bar 17
Rear side, cross bar 17 is the fulcrum that the first hydraulic cylinder 18 provides post-tensioning, and now, Grouting Pipe 10 is blocked motionless by roadbed, the first liquid
Cylinder pressure 18 shrinks and drives the relative Grouting Pipe 10 of drilling rod 9 to be moved rearwards by, until the first hydraulic cylinder 18 is punctured into the most in short-term, the first order is moved back
Drilling rod operation terminates, and steps be repeated alternatively until drilling rod 9 and is extracted out by Grouting Pipe 10 completely, afterwards by Grouting Pipe 10 and pipe clamp 11
Separate, finally, be connected with Grouting Pipe 10 by pipeline with existing high-pressure grout injector, slip casting in roadbed.When drill bit and drilling rod 9
When retreating in Grouting Pipe 10, have drill bit between drill bit and Grouting Pipe 10 and bring the earth in Grouting Pipe 10 into, earth can make drill bit with
Having bigger frictional force between Grouting Pipe 10, this frictional force enough provides support force to promote hydraulic cylinder sliding for the first hydraulic cylinder 18
Seat 23 and the second hydraulic cylinder 22 are moved rearwards by.Only when the first hydraulic cylinder 18 has post-tensioning fulcrum, drilling rod 9 just can be pulled relatively to note
Slurry pipe 10 is moved rearwards by.
For improving drilling efficiency further, described drill bit can be augers.Move described slip casting machine for convenience, described
Front-wheel 15 and trailing wheel 16 are installed bottom frame 14.
As it is shown in figure 1, install gripper shoe 12 in described Grouting Pipe frame 14, gripper shoe 12 is by pedestal with frame 14 even
Connect.When Grouting Pipe 10 is longer, gripper shoe 12 can provide for Grouting Pipe 10 front end at the beginning of punching poling and support, and makes punching poling
More stable accurate.In the punching poling later stage, gripper shoe 12 can be pulled down, in order to do not affect pipe clamp slide 19 and drive Grouting Pipe 10
Reach further.
For improving complete machine integraty, further facilitate operation and transport, as it is shown in figure 1, described frame 14 is provided with liquid
Pressure operation bench 25, hydraulic control platform 25 passes through pipeline with Hydraulic Station 2 UNICOM to control the first hydraulic cylinder 18 and the second hydraulic cylinder 22.
As it is shown in figure 1, described Hydraulic Station 2 is connected and composed by support 1, motor 3 and electric machine support 4.
As it is shown in figure 1, described cross bar 17 can be downward opening channel-section steel.
As shown in Figures 3 to 6, it also includes hoisting mechanism, and hoisting mechanism has base 28, and base 28 is vertically installed stand
29, stand 29 upper level installs rotating shaft 32, installs two the second line rollers 13 in the middle part of rotating shaft 32, and the outer end of rotating shaft 32 installs one
3rd line roller 30, stand 29 is installed lifter plate 36, and lifter plate 36 can slide along stand 29, two the second each mistakes of line roller 13 one
Second steel wire rope 35 is connected with lifter plate 36, provides the pulling force risen for lifter plate 36, and First Line roller is installed in the side of stand 29
34, First Line roller 34 is connected with the 3rd line roller 30 by the first steel wire rope 37, and the rotating shaft of First Line roller 34 is installed handle 33,
Lifter plate 36 coordinates bottom frame 14.When needing the angle adjusting punching, frame 14 rear portion can be adjusted by hoisting mechanism
Height with realize.During use, can coordinate with lifter plate 36 with downwardly facing opening cross bar 17 as shown in Figure 6, to prevent frame 14
Relative with between lifter plate 36 slide.
Transporting described hoisting mechanism for convenience, as shown in Figure 3 and Figure 4, stand 29 bottom is hinged with base 28, in stand 29
Portion is hinged with one end of tilted supporter 31, and the other end of tilted supporter 31 can be fixed by alignment pin with base 28.During use, tilted supporter
The other end of 31 can be fixed by alignment pin with base 28, and tilted supporter 31 and stand 29 constitute stable hoisting frame, and use completes
After, alignment pin can be removed, make the other end of tilted supporter 31 separate with base 28, thus, by base 28, stand 29 and tilted supporter
31 are superimposed on together.
The technical solution of the utility model is not restricted in the range of embodiment described in the utility model.This practicality is new
The technology contents of the most detailed description of type is known technology.