CN205588549U - Preparation equipment of band iron core steel pipe thread bush - Google Patents
Preparation equipment of band iron core steel pipe thread bush Download PDFInfo
- Publication number
- CN205588549U CN205588549U CN201620012415.5U CN201620012415U CN205588549U CN 205588549 U CN205588549 U CN 205588549U CN 201620012415 U CN201620012415 U CN 201620012415U CN 205588549 U CN205588549 U CN 205588549U
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- product
- demoulding
- axle
- iron core
- handgrip
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Abstract
The utility model relates to a preparation equipment of band iron core steel pipe thread bush, including four -axis linkage track mechanism, finished product conveying mechanism, four -axis linkage track mechanism, four -axis linkage track mechanism include X axle track, and the Y axle removes the track, and the Z axle removes track, R axle rotary mechanism, R axle rotary mechanism sets up and removes orbital bottom at the Z axle to be connected with drawing of patterns tongs, the Z axle that is located drawing of patterns tongs top removes the fixed iron core tongs that is equipped with on the track, R axle rotary mechanism includes driving servo motor and drive mechanism, and drawing of patterns tongs is used for the drive to twist the drawing of patterns of jack catch rotation messenger product soon including soon wrong jack catch and air actuated jaw, R axle rotary mechanism, and after the drawing of patterns, the air actuated jaw with the product clamp tightly, finished product conveying mechanism includes the conveyer belt, and the originated position of conveyer belt is equipped with to connect expects the piece, connects the material piece to have the V -arrangement and connects the material mouth to it can degree of giving a quarter turn to be driven by turning device, makes the product upright, still is equipped with blevile of push on connecing the material piece, connects material piece upset back blevile of push to release the product to the conveyer belt on.
Description
Technical field
This utility model relates to the making apparatus of a kind of ribbon core steel tube screw thread set, belongs to steel tube screw thread set preparing technical field.
Background technology
Steel tube screw thread set is used for being enclosed within steel pipe two ends, plays the effect protected steel pipe during steel pipe storage, transport.
Steel tube screw thread is cased with the structures such as overall plastic, steel is moulded, and cylindric iron core is moulded in the inside of steel tube screw thread set by the steel tube screw thread set that steel is moulded as core, plays the effect improving product physical mechanical strength.
When this ribbon core steel tube screw thread set prepare in injection in prior art, use every machine one operative employee of configuration, manually thread bush is rotated taking-up product, and be manually added iron core and be manually adding to the mode of releasing agent and produce.This production method have the disadvantages that 1. yield poorly, quality stability poor, operation needs people to complete, and the ability difference of personnel there are differences.2 safety coefficients are low, and the injection molding operation demoulding needs operator's access arrangement movable part, although equipment has safety device, but the sector still causes production accident owing to safety device is malfunctioning every year.3. labor intensity is high, about 7 kilograms that certain workshop current internal ring helicitic texture injecting products is the heaviest, and class's yield is 290, within average 148 seconds, has two operation actions, and the physical ability of operating personnel is required height, uses the underproduction to solve physical ability problem at present.4. manufacturing cost is high, and due to the rise year by year of cost of labor in recent years, the manufacturing cost of product increases very fast, and the profitability of product reduces.
Utility model content
This utility model technical issues that need to address are: the work efficiency that prior art makes ribbon core steel tube screw thread set is relatively low, and manufacturing cost is high, and automaticity is low, and labor intensity is higher, but also has higher potential safety hazard.
This utility model takes techniques below scheme:
A kind of making apparatus of ribbon core steel tube screw thread set, it is characterised in that: include four-axle linked rail mechanism, finished product delivery mechanism；Described four-axle linked rail mechanism includes X-axis track 1, Y-axis moving track 2, Z axis moving track 3, R axle rotating mechanism 4；Y-axis moving track 2, Z axis moving track 3 is driven to move together when described X-axis track 1 moves；Described Y-axis moving track 2 is demoulding moving direction, drives Z axis moving track 3 to move together time mobile；Described R axle rotating mechanism 4 is arranged on the bottom of Z axis moving track 3, and is connected with demoulding handgrip 7, is positioned on the Z axis moving track 3 above demoulding handgrip 7 and is fixed with iron core handgrip 8；Described R axle rotating mechanism 4 includes driving servomotor 4a and drive mechanism 4b, described demoulding handgrip 7 includes screwing claw 7a and air-actuated jaw 7b, described R axle rotating mechanism 4 screws claw 7a rotation for drive and makes product stripping, and after the demoulding, described air-actuated jaw 7b is by clamping product；Described finished product delivery mechanism includes conveyer belt 12, the initial position of described conveyer belt 12 is provided with splicing block 9, splicing block has V-arrangement material receiving port, and driven turning 90 degree by turning device 11, make product upright, being additionally provided with material-pulling device 10 on splicing block 9, after splicing block 9 upset, product is pushed out on conveyer belt 12 by material-pulling device 10.
Further, the initiating terminal of described conveyer belt 12 is additionally provided with photoelectric sensor, after photoelectric sensor senses newly entering product, conveyer belt 12 starts the distance being fed forward setting, it is ensured that product equidistant intervals on the conveyor belt, makes product cool down on conveyer belt 12 simultaneously.
Further, also include oil spray system, described oil spray system includes fuel tank, source of the gas, Lubricant oil sprayer, force transducer, described force transducer is arranged on demoulding handgrip 7, the front end of described Lubricant oil sprayer oil pipe is provided with shower nozzle 13, described shower nozzle 13 is fixedly installed on iron core handgrip 8, when the demoulding stress of demoulding handgrip 7 is more than setting value, when then iron core is put into mould 14 by next iron core handgrip 8, Lubricant oil sprayer starts automatically, and mist of oil is sprayed in mould 14 by shower nozzle 13, it is simple to the demoulding.
Further, screw claw 7a described in and there is a pair pawl head being separated by 180 °, in snapping in hole corresponding on product.
The beneficial effects of the utility model are:
1) ribbon core steel tube screw thread set makes and the efficiency of the demoulding is greatly improved.
2) automaticity improves, and labor intensity reduces.
3) than the stripping means of prior art, safety guarantee is more preferable.
4) product annual production is greatly improved.
5) every equipment is estimated to reduce cost 230,000 yuan/year, and wherein cost of labor can reduce by 200,000 yuan/year, and manufacturing cost can reduce by 30,000 yuan/year.
6) product quality and qualification rate are substantially improved.
7) reduce labour force, improve the automatization that enterprise produces.
8) iron core handgrip and demoulding handgrip are with setting up and down on Z axis, and the implementation process demoulding, iron core enter mould and can accomplish without any letup, and design ingenious.
9) shower nozzle of oil spray is set on iron core handgrip, oil spout in trend mould when iron core enters mould, it is simple to the demoulding, design ingenious, rhythm is compact.
Accompanying drawing explanation
With specific embodiment, this utility model is further illustrated below in conjunction with the accompanying drawings.
Fig. 1 is the schematic perspective view of four-axle linked rail mechanism.
Fig. 2 is the schematic perspective view at four-axle linked another visual angle of rail mechanism.
Fig. 3 is the front view of the making apparatus of this utility model ribbon core steel tube screw thread set.
Fig. 4 is the left view of the making apparatus of this utility model ribbon core steel tube screw thread set.
Fig. 5 is demoulding handgrip and the three-dimensional structure diagram of iron core handgrip.
Fig. 6 is the amplification assumption diagram of demoulding handgrip.
Fig. 7 is the amplification assumption diagram of iron core handgrip.
Fig. 8 is the structural representation of finished product delivery mechanism.
Fig. 9 is the schematic diagram of oil spray system.
Figure 10 is the enlarged drawing of Fig. 9 oil spray system.
Figure 11 is the further enlarged drawing of Figure 10.
In figure, 1.X axle track, 2.Y axle moving track, 3.Z axle moving track, 4.R axle rotating mechanism, 5. iron core feeding device, 6. product material-receiving device, 7. demoulding handgrip, 8. iron core handgrip, 9. splicing block, 10. material-pulling device, 11. turning devices, 12. conveyer belts, 13. shower nozzles, 14. moulds, 4a. drives servomotor, 4b. drive mechanism, 7a. screws claw, 7b. air-actuated jaw.
Detailed description of the invention
With specific embodiment, this utility model is further illustrated below in conjunction with the accompanying drawings.
This machine is designed for injection machine threading protectors series, and main function is the blowing to threading protectors and crawl.Wherein supplied materials uses vibrating disc feeding form, installs iron core and uses gripper installation form, and feeding uses gripper and twists material with rotating.The control core parts of machine include PLC, servomotor and Delta touch screen, and each position of machine can be carried out individually operated by man machine interface by user, and the adjustment can intuitively changed the relevant parameter of institute's product in man machine interface.
Seeing Fig. 1-Fig. 4, complete machine is made up of parts such as X-axis, Y-axis, Z axis, R axle, demoulding handgrip 7, iron core handgrip 8, product material-receiving device 6, iron core feeding device 5, finished product coolconveyer structures.
Automatically the demoulding is screwed and iron core enters the course of action such as mould automatically for completing product, mechanical hand needs to capture position at iron core, wait that position, demoulding position, iron core enter between the position such as mould position, blanking position loopy moving and be accurately positioned, and all these movements and location rely on the XYZ tri-axle mobile positioning function of mechanical hand and realize.
X, Y, Z tri-axle for the mechanical hand running fix in three directions, three axles move and all use Serve Motor Control, and positioning precision is accurate.The anchor point of three axles includes that iron core crawl position, de-molding position, iron core enter mould position, finished product blanking position and benchmark zero point etc., control system can adjust corresponding locating point position parameter automatically according to different product specifications, it is achieved the system self-adaption function of many specification products.
The locomotive function of Y-axis is additionally operable to rotation-displacement synchronous function during the finished product demoulding, control demoulding handgrip to be moved rearwards by rotating stripping demoulding automatic synchronization, screw demoulding functions in order to realizing, its synchronizing moving speed can adjust automatically according to different product specification and rotary speed, guarantee translational speed matching product pitch and screw rotating speed, it is achieved reliable knockout course.
X, Y, Z three-axis structure form as shown in Figure 1, 2, is made up of parts such as X-axis moving track 1, X-axis Mobile base 1a, Y-axis seat 2a, Y-axis moving track 2, Z axis seat 3a, Z axis trave lling girder 3 and the three respective drivings of axle.
X-axis Mobile base 1a X-axis drive control under can move along the x-axis track 1 and be accurately positioned movement, Y-axis and Z axis and be all attached on X-axis Mobile base 1a, move can control by X-axis Mobile base 1a.
Seeing Fig. 5, R axle and screw product offer rotary power for demoulding handgrip, R axle is fixed on Z axis trave lling girder 3, rotates and drives employing Serve Motor Control, is accurately controlled rotation torque, rotary speed and the anglec of rotation.According to different product specification, R axle can adjust the relevant demoulding parameters such as rotation torque, rotary speed and the anglec of rotation automatically.
R axle mainly by driving servomotor 4a and drive mechanism 4b to form, drives servomotor 4a to provide rotary power, by drive mechanism, rotary power is transferred to demoulding handgrip 7, drives demoulding handgrip 7 to rotate, it is achieved product screws the demoulding.
Demoulding handgrip 7 is for screwing product and capturing during product stripping.In the knockout course of product, demoulding handgrip promptly product also rotates under R axle drives, and shifts product onto and rotates in mould, and synchronizing moving backward under Y-axis drives, makes product abjection mould simultaneously.
Demoulding handgrip, mainly by screwing claw 7a and Pneumatic clamping jaw 7b two parts are constituted, screws claw 7a for rotating product, and Pneumatic clamping jaw 7b is for promptly product.Screw in the draw-in groove that claw 7a snaps in product, rotate under R axle drives, thus drive product to rotate.Pneumatic clamping jaw 7b extend into spreading in product endoporus, clamps product from interiors of products.
See Fig. 5,7, iron core handgrip 8 is for the crawl of iron core, and iron core handgrip 8 is fixed on Z axis trave lling girder, and on R axle top, it can move along three directions under XYZ tri-axle drives.Iron core handgrip uses pneumatic harmomegathus mode to capture iron core, and handgrip stretches into core interior, jaw spreading, can firmly grasp iron core.
After product blanking completes, moved by mechanical hand and iron core handgrip is moved to iron core crawl position, iron core handgrip 8 capture iron core.After the demoulding completes, moved by mechanical hand and the iron core on iron core handgrip 8 is sent in mould.
See Fig. 3,8, after demoulding handgrip 7 demoulding completes, product is put into product material-receiving device 6, product material-receiving device 6 carries out 90 ° of upsets to product, product attitude is made to be become vertical shape from horizontal, and product is shifted onto on cooling conveyor 12, after product suitably cools down on cooling conveyor 12, it is fed to collect in material frame.
Seeing Fig. 8, product material-receiving device 6 is made up of parts such as splicing block 9, turning device 10 and material-pulling devices 11, and product is put on splicing block 9 by demoulding handgrip 7, and owing to during blowing, product attitude is horizontal, therefore splicing block 9 uses V-type face structure, it is ensured that splicing is stable.Splicing block 9 is half-twist under turning device 11 promotes, and driving product upset to make it is vertical shape, then is shifted onto cool down on cooling conveyor and carry by product by material-pulling device.
Seeing Fig. 3, iron core feeding device 5 is used for storing stand-by iron core, and after manually iron core accumbency being put into iron core feeding device 5, iron core handgrip 8 will automatically capture iron core and send in mould.
Specific implementation process is as follows:
Iron core feeding: operative employee or automatic feed mechanism carry out iron core feeding；
Iron core captures: four-axle linked rail mechanism carries out three coordinates and moves, and captures station to iron core, and iron core handgrip 8 captures iron core, moves up along Z axis moving track 3, waits the demoulding；
The finished product demoulding: four-axle linked rail mechanism carries out three coordinates and moves, to finished product demoulding station, the claw 7a that screws of demoulding handgrip 7 blocks product, R axle rotating mechanism action, screw claw 7a to rotate, move along Y-axis moving track 2 simultaneously, make product break away from moulds, the resistance that the force transducer detection demoulding is subject to.
Iron core enters mould: four-axle linked rail mechanism carries out three coordinates and moves, iron core handgrip 8 moves down along Z axis moving track 3, put into mould 14, if ejection resistance is more than setting value during a upper product stripping, now Lubricant oil sprayer starts automatically, mist of oil is sprayed in mould 14 by shower nozzle 13, it is simple to demoulding next time；
Finished product blanking: four-axle linked rail mechanism carries out three coordinates and moves, product after the demoulding is put into the V-shaped groove of splicing block 9 by demoulding handgrip 7, turning device 11 overturns, make product upright, product is pushed forward on conveyer belt 12 by material-pulling device 10, and photoelectric sensor senses product, and conveyer belt moves forward setpoint distance automatically, ensure product equidistant intervals on the conveyor belt, make product cool down on conveyer belt 12 simultaneously.
Pickoff is used to solve the whole manually-operated problem of work, it is achieved that whole process automation mechanized operation.
Claims (4)
1. the making apparatus of a ribbon core steel tube screw thread set, it is characterised in that: include four-axle linked rail mechanism, finished product delivery mechanism；
Described four-axle linked rail mechanism includes X-axis track (1), Y-axis moving track (2), Z axis moving track (3), R axle rotating mechanism (4)；
Y-axis moving track (2), Z axis moving track (3) is driven to move together when described X-axis track (1) is mobile；Described Y-axis moving track (2) is demoulding moving direction, drives Z axis moving track (3) to move together time mobile；Described R axle rotating mechanism (4) is arranged on the bottom of Z axis moving track (3), and be connected with demoulding handgrip (7), it is positioned on the Z axis moving track (3) of demoulding handgrip (7) top and is fixed with iron core handgrip (8)；
Described R axle rotating mechanism (4) includes driving servomotor (4a) and drive mechanism (4b), described demoulding handgrip (7) includes screwing claw (7a) and air-actuated jaw (7b), described R axle rotating mechanism (4) screws claw (7a) rotation for drive and makes product stripping, after the demoulding, described air-actuated jaw (7b) is by clamping product；
Described finished product delivery mechanism includes conveyer belt (12), the initial position of described conveyer belt (12) is provided with splicing block (9), splicing block has V-arrangement material receiving port, and driven turning 90 degree by turning device (11), make product upright, being additionally provided with material-pulling device (10) on splicing block (9), after splicing block (9) upset, product is pushed out on conveyer belt (12) by material-pulling device (10).
2. the making apparatus of ribbon core steel tube screw thread set as claimed in claim 1, it is characterized in that: the initiating terminal of described conveyer belt (12) is additionally provided with photoelectric sensor, after photoelectric sensor senses newly entering product, conveyer belt (12) starts the distance being fed forward setting, ensure product equidistant intervals on the conveyor belt, make product cool down on conveyer belt (12) simultaneously.
3. the making apparatus of ribbon core steel tube screw thread set as claimed in claim 1, it is characterized in that: also include oil spray system, described oil spray system includes fuel tank, source of the gas, Lubricant oil sprayer, force transducer, described force transducer is arranged on demoulding handgrip (7), the front end of described Lubricant oil sprayer oil pipe is provided with shower nozzle (13), described shower nozzle (13) is fixedly installed on iron core handgrip (8), when the demoulding stress of demoulding handgrip (7) is more than setting value, when then iron core is put into mould (14) by next iron core handgrip (8), Lubricant oil sprayer starts automatically, mist of oil is sprayed in mould (14) by shower nozzle (13), it is easy to the demoulding.
4. the making apparatus of ribbon core steel tube screw thread set as claimed in claim 1, it is characterised in that screw claw (7a) described in: and there is a pair pawl head being separated by 180 °, in snapping in hole corresponding on product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620012415.5U CN205588549U (en) | 2016-01-07 | 2016-01-07 | Preparation equipment of band iron core steel pipe thread bush |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620012415.5U CN205588549U (en) | 2016-01-07 | 2016-01-07 | Preparation equipment of band iron core steel pipe thread bush |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205588549U true CN205588549U (en) | 2016-09-21 |
Family
ID=56927544
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620012415.5U Withdrawn - After Issue CN205588549U (en) | 2016-01-07 | 2016-01-07 | Preparation equipment of band iron core steel pipe thread bush |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205588549U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105479663A (en) * | 2016-01-07 | 2016-04-13 | 上海宝钢工业有限公司 | Manufacturing device with iron core steel pipe thread bushing |
| CN109262998A (en) * | 2018-11-06 | 2019-01-25 | 浙江橡企科技有限公司 | A kind of automatic chemical conversion mold device |
-
2016
- 2016-01-07 CN CN201620012415.5U patent/CN205588549U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105479663A (en) * | 2016-01-07 | 2016-04-13 | 上海宝钢工业有限公司 | Manufacturing device with iron core steel pipe thread bushing |
| CN109262998A (en) * | 2018-11-06 | 2019-01-25 | 浙江橡企科技有限公司 | A kind of automatic chemical conversion mold device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160921 Effective date of abandoning: 20170905 |