CN105479663B - A kind of making apparatus of ribbon core steel tube screw thread set - Google Patents
A kind of making apparatus of ribbon core steel tube screw thread set Download PDFInfo
- Publication number
- CN105479663B CN105479663B CN201610008726.9A CN201610008726A CN105479663B CN 105479663 B CN105479663 B CN 105479663B CN 201610008726 A CN201610008726 A CN 201610008726A CN 105479663 B CN105479663 B CN 105479663B
- Authority
- CN
- China
- Prior art keywords
- product
- demoulding
- handgrip
- moving track
- axis moving
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/83—Lubricating means
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Heat Treatment Of Articles (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The present invention relates to a kind of making apparatus of ribbon core steel tube screw thread set, including four-axle linked rail mechanism, finished product delivery mechanism；Four-axle linked rail mechanism, four-axle linked rail mechanism includes X-axis track, Y-axis moving track, Z axis moving track, R axle rotating mechanisms；R axle rotating mechanisms are arranged on the bottom of Z axis moving track, and are connected with demoulding handgrip, and iron core handgrip is fixed with the Z axis moving track above demoulding handgrip；R axles rotating mechanism includes driving servomotor and transmission mechanism, and demoulding handgrip includes screwing claw and air-actuated jaw, and R axles rotating mechanism is used to drive and screws claw rotation making product stripping, after the demoulding, and air-actuated jaw is by clamping product；Finished product delivery mechanism includes conveyer belt, and the starting position of conveyer belt is provided with splicing block, and splicing block has V-arrangement material receiving port, and driven by turning device turnable 90 degree, make product upright, material-pulling device is additionally provided with splicing block, product is pushed out on conveyer belt by material-pulling device after the upset of splicing block.
Description
Technical field
The present invention relates to a kind of making apparatus of ribbon core steel tube screw thread set, belong to steel tube screw thread set preparing technical field.
Background technology
Steel tube screw thread is covered for being enclosed on steel pipe two ends, plays and steel pipe is protected during steel pipe storage, transport
Effect.
Steel tube screw thread is cased with the structures such as overall plastic, steel modeling, and cylindric iron core is molded by the steel tube screw thread set of steel modeling as core
The inside covered in steel tube screw thread, plays a part of improving product physical mechanical strength.
When injection prepares this ribbon core steel tube screw thread set in the prior art, an operative employee is configured using every machine,
It is artificial that product is taken out into thread bush rotation, and be manually added iron core and be manually adding to the mode of releasing agent and produced.It is this
Production method has the disadvantages that：1. yield poorly, quality stability it is poor, operation needs people to complete, and the ability of personnel is different
Have differences.2 safety coefficients are low, and the injection molding operation demoulding needs operating personnel to enter equipment movable part, although equipment has safety
Device, but the sector is annual still because safety device failure causes production accident.3. labor intensity is high, the current inner ring spiral shell in certain workshop
Line structure injecting products are most heavy about 7 kilograms, and class's yield is 290, average to have within 148 seconds two operations actions, to operating personnel
Physical efficiency require high, physical efficiency is solved the problems, such as using the underproduction at present.4. manufacturing cost is high, due to cost of labor in recent years year by year
Go up, the manufacturing cost increase of product is very fast, the profitability reduction of product.
The content of the invention
The technical problem to be solved in the invention is：Prior art make the operating efficiency of ribbon core steel tube screw thread set compared with
Low, manufacturing cost is high, and automaticity is low, and labor intensity is higher, but also with compared with high safety hidden danger.
The present invention takes following technical scheme：
A kind of making apparatus of ribbon core steel tube screw thread set, it is characterised in that：Including four-axle linked rail mechanism, finished product is defeated
Send mechanism；The four-axle linked rail mechanism includes X-axis track 1, Y-axis moving track 2, Z axis moving track 3, R axle rotating mechanisms
4；Y-axis moving track 2, Z axis moving track 3 is driven to move together when the X-axis track 1 is moved；The Y-axis moving track 2 is
Moving direction is stripped, drives Z axis moving track 3 to move together when mobile；The R axles rotating mechanism 4 is arranged on Z axis moving track
3 bottom, and be connected with demoulding handgrip 7, it is fixed with iron core handgrip 8 on the Z axis moving track 3 of the top of demoulding handgrip 7；
The R axles rotating mechanism 4 includes driving servomotor 4a and transmission mechanism 4b, the demoulding handgrip 7 include screwing claw 7a with
Air-actuated jaw 7b, the R axles rotating mechanism 4 screws claw 7a and rotated for drive makes product stripping, after the demoulding, the pneumatic clamping
Pawl 7b is by clamping product；The finished product delivery mechanism includes conveyer belt 12, and the starting position of the conveyer belt 12 is provided with splicing block
9, splicing block has V-arrangement material receiving port, and drives turnable 90 degree by turning device 11, makes product upright, is additionally provided with splicing block 9
Material-pulling device 10, product is pushed out on conveyer belt 12 by material-pulling device 10 after splicing block 9 is overturn.
Further, the initiating terminal of the conveyer belt 12 is additionally provided with photoelectric sensor, and photoelectric sensor senses new entrance
Conveyer belt 12 starts the distance for being fed forward setting after product, it is ensured that the equidistant intervals of product on the conveyor belt, while making production
Product are cooled down on conveyer belt 12.
Further, in addition to oil spray system, the oil spray system includes fuel tank, source of the gas, Lubricant oil sprayer, power
Sensor, the force snesor is arranged on demoulding handgrip 7, and the front end of the Lubricant oil sprayer oil pipe is provided with shower nozzle 13, institute
Shower nozzle 13 is stated to be fixedly installed on iron core handgrip 8, when the demoulding stress for being stripped handgrip 7 is more than setting value, then next iron core
When iron core is put into mould 14 by handgrip 8, Lubricant oil sprayer automatic start, shower nozzle 13 sprays into mist of oil in mould 14, is easy to
The demoulding.
Further, the claw 7a that screws has a pair of pawl heads for being separated by 180 °, for being caught in corresponding hole on product
It is interior.
The beneficial effects of the present invention are：
1) ribbon core steel tube screw thread set is made and the efficiency of the demoulding is greatly improved.
2) automaticity is improved, labor intensity reduction.
3) than the stripping means of prior art, safety guarantee is more preferable.
4) product annual production is greatly improved.
5) every equipment is estimated can reduce yuan/year of cost 230,000, and wherein cost of labor can reduce by 200,000 yuan/year, be manufactured into
Originally 30,000 yuan/year can be reduced.
6) product quality and qualification rate are substantially improved.
7) labour is reduced, the automation of enterprise's production is improved.
8) iron core handgrip with demoulding handgrip with setting up and down on Z axis, the implementation process demoulding, iron core enter mould can a gas breathe out
Into ingenious in design.
9) set the shower nozzle of oil spray, from oil spout in trend mould when iron core enters mould, be easy to the demoulding on iron core handgrip, if
Meter is ingenious, and rhythm is compact.
Brief description of the drawings
The present invention is further described with specific embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the schematic perspective view of four-axle linked rail mechanism.
Fig. 2 is the schematic perspective view at another visual angle of four-axle linked rail mechanism.
Fig. 3 is the front view of the making apparatus of ribbon core steel tube screw thread set of the present invention.
Fig. 4 is the left view of the making apparatus of ribbon core steel tube screw thread set of the present invention.
Fig. 5 is the three-dimensional structure diagram for being stripped handgrip and iron core handgrip.
Fig. 6 is the amplification assumption diagram for being stripped handgrip.
Fig. 7 is the amplification assumption diagram of iron core handgrip.
Fig. 8 is the structural representation of finished product delivery mechanism.
Fig. 9 is the schematic diagram of oil spray system.
Figure 10 is the enlarged drawing of Fig. 9 oil spray systems.
Figure 11 is Figure 10 further enlarged drawing.
Figure 12 is the photo of iron core, as signal.
Figure 13 is the photo of finished product product, as signal.
In figure, 1.X axle tracks, 2.Y axle moving tracks, 3.Z axle moving tracks, 4.R axle rotating mechanisms, 5. iron core feedings dress
Put, 6. product material-receiving devices, 7. demoulding handgrips, 8. iron core handgrips, 9. splicing blocks, 10. material-pulling devices, 11. turning devices, 12.
Conveyer belt, 13. shower nozzles, 14. moulds, 4a. driving servomotors, 4b. transmission mechanisms, 7a. screws claw, 7b. air-actuated jaws.
Embodiment
The present invention is further described with specific embodiment below in conjunction with the accompanying drawings.
This machine is designed for injection machine threading protectors series, and main function is to the blowings of threading protectors and grabbed
Take.Wherein supplied materials uses vibrating disc feeding form, installs iron core and uses gripper installation form, feeding is twisted using gripper and rotation
Material.The control core part of machine includes PLC, servomotor and Delta touch-screen, and user can be by man-machine interface come to machine
Each position progress of device is individually operated, and the adjustment that can be intuitively changed to the relevant parameter of institute's product in man-machine interface.
Referring to Fig. 1-Fig. 4, complete machine by X-axis, Y-axis, Z axis, R axles, demoulding handgrip 7, iron core handgrip 8, product material-receiving device 6,
The parts such as iron core feeding device 5, finished product coolconveyer structure are constituted.
To complete, product screws the demoulding automatically and iron core enters the action process such as mould automatically, and manipulator is needed in iron core crawl
Position, wait position, the demoulding position, iron core to enter mould position, lower material position equipotential putting a loopy moving and be accurately positioned, all these movements and fixed
The axle mobile positioning functions of XYZ tri- that position relies on manipulator are realized.
The axle of X, Y, Z tri- is used for running fix of the manipulator in three directions, and the movement of three axles uses Serve Motor Control, fixed
Position precision is accurate.The anchor point of three axles include iron core crawl position, de-molding position, iron core enter under mould position, finished product discharge position and
Benchmark zero point etc., control system can realize advise more according to the different corresponding locating point position parameters of product specification adjust automatically
The system self-adaption function of lattice product.
The locomotive function of Y-axis is additionally operable to rotation-displacement synchronous function during the finished product demoulding, and control demoulding handgrip is in rotating stripping demoulding
Automatic synchronization is moved rearwards by, and demoulding functions are screwed to realize, its synchronizing moving speed can be according to different product specification and rotation
Speed adjust automatically, it is ensured that translational speed matching product pitch and screw rotating speed, realizes reliable knockout course.
X, Y, Z three-axis structure form as shown in Figure 1, 2, are moved by X-axis moving track 1, X-axis Mobile base 1a, Y-axis seat 2a, Y-axis
The parts such as dynamic rail road 2, Z axis seat 3a, the respective driving of the axle of Z axis trave lling girder 3 and three are constituted.
X-axis Mobile base 1a can move along the x-axis track 1 under X-axis drive control and be accurately positioned movement, and Y-axis and Z axis are depended on
On X-axis Mobile base 1a, move controllable by X-axis Mobile base 1a.
Referring to Fig. 5, R axles screw product for demoulding handgrip and provide rotary power, and R axles are fixed on Z axis trave lling girder 3, rotation
Driving uses Serve Motor Control, accurately controls rotation torque, rotary speed and the anglec of rotation.According to different product specification, R
Axle can the related demoulding parameter such as adjust automatically rotation torque, rotary speed and the anglec of rotation.
R axles are mainly made up of driving servomotor 4a and transmission mechanism 4b, and driving servomotor 4a provide rotary power, are led to
Cross transmission mechanism and rotary power is transferred to demoulding handgrip 7, drive demoulding handgrip 7 to rotate, realize that product screws the demoulding.
Demoulding handgrip 7 is used to product is screwed and captured during product stripping.In the knockout course of product,
The demoulding handgrip firmly grasp product and R axles drive under rotated, shift product onto and rotated in mould, at the same Y-axis drive under to
Synchronizing moving, makes product deviate from mould afterwards.
The demoulding handgrip mainly constituted by screwing claw 7a and Pneumatic clamping jaw 7b two parts, screw claw 7a be used for rotate production
Product, Pneumatic clamping jaw 7b is used for promptly product.Screw claw 7a to be caught in the neck of product, rotated under the drive of R axles, so as to drive
Product rotates.Pneumatic clamping jaw 7b extend into spreading in product endoporus, and product is clamped from interiors of products.
Referring to Fig. 5,7, iron core handgrip 8 is used for the crawl of iron core, and iron core handgrip 8 is fixed on Z axis trave lling girder, on R axles
Portion, it can be moved under the drive of the axles of XYZ tri- along three directions.Iron core handgrip captures iron core using pneumatic harmomegathus mode, and handgrip is stretched
Enter core interior, clamping jaw spreading, you can firmly grasp iron core.
After the completion of product blanking, iron core handgrip is moved to by iron core by manipulator movement and captures position, by iron core handgrip 8
Capture iron core.After the completion of the demoulding, the iron core on iron core handgrip 8 is sent into mould by manipulator movement.
Referring to Fig. 3,8, after the completion of demoulding handgrip 7 is stripped, product is put into product material-receiving device 6, product material-receiving device 6
90 ° of upsets are carried out to product, product posture is changed into vertical shape from horizontal, and product is shifted onto on cooling conveyor 12, are produced
Product are carried out on cooling conveyor 12 after suitably cooling, are fed in collection material frame.
Referring to Fig. 8, product material-receiving device 6 is made up of the part such as splicing block 9, turning device 10 and material-pulling device 11, is stripped
Product is put on splicing block 9 by handgrip 7, and product posture is horizontal during due to blowing, therefore splicing block 9 is using V-type face structure,
It can ensure that splicing is stable.Splicing block 9 is rotated by 90 ° under the promotion of turning device 11, drives product upset to make it be in vertical shape, then by
Product is shifted onto on cooling conveyor and is cooled down and conveyed by material-pulling device.
Referring to Fig. 3, iron core feeding device 5 is used to store stand-by iron core, and iron core accumbency manually is put into iron core feeding device 5
Afterwards, iron core handgrip 8 will be captured in iron core feeding mould automatically.
Figure 12 is the photo of iron core, and Figure 13 is the photo of product, is only referred to.
Specific implementation process is as follows：
Iron core feeding：Operative employee or automatic feed mechanism carry out iron core feeding；
Iron core is captured：Four-axle linked rail mechanism carries out three coordinate movements, and station is captured to iron core, and iron core handgrip 8 is captured
Iron core, is moved up along Z axis moving track 3, waits the demoulding；
Finished product is stripped：Four-axle linked rail mechanism carries out three coordinate movements, to finished product demoulding station, is stripped the rotation of handgrip 7
Twist claw 7a and block product, the action of R axles rotating mechanism screws claw 7a rotations, while being moved along Y-axis moving track 2, makes product
Break away from moulds, the resistance that the force snesor detection demoulding is subject to.
Iron core enters mould：Four-axle linked rail mechanism carries out three coordinate movements, and iron core handgrip 8 is along Z axis moving track 3 to moving down
It is dynamic, mould 14 is put into, if ejection resistance is more than setting value during a upper product stripping, now Lubricant oil sprayer is opened automatically
Dynamic, shower nozzle 13 sprays into mist of oil in mould 14, is easy to the next demoulding；
Finished product blanking：Four-axle linked rail mechanism carries out three coordinate movements, and the product after the demoulding is put into by demoulding handgrip 7 to be connect
In the V-shaped groove for expecting block 9, turning device 11 is overturn, and makes product upright, production is pushed forward on conveyer belt 12 by material-pulling device 10,
Photoelectric sensor senses product, and conveyer belt moves forward setpoint distance automatically, it is ensured that product on the conveyor belt equidistant is sowed discord
Every while making product be cooled down on conveyer belt 12.
Work all manually-operated problems are solved using pickoff, whole process automation mechanized operation is realized.
Claims (4)
1. a kind of making apparatus of ribbon core steel tube screw thread set, it is characterised in that：Including four-axle linked rail mechanism, finished product conveying
Mechanism；
The four-axle linked rail mechanism includes X-axis track (1), Y-axis moving track (2), Z axis moving track (3), the rotation of R axles
Mechanism (4)；
Y-axis moving track (2), Z axis moving track (3) is driven to move together when the X-axis track (1) is mobile；The Y-axis movement
Track (2) is demoulding moving direction, drives Z axis moving track (3) to move together when mobile；The R axles rotating mechanism (4) is set
Bottom in Z axis moving track (3), and be connected with demoulding handgrip (7), the Z axis moving track above demoulding handgrip (7)
(3) iron core handgrip (8) is fixed with；
The R axles rotating mechanism (4) includes driving servomotor (4a) and transmission mechanism (4b), and the demoulding handgrip (7) includes
Claw (7a) and air-actuated jaw (7b) are screwed, the R axles rotating mechanism (4) screws claw (7a) and rotated for drive takes off product
Mould, after the demoulding, the air-actuated jaw (7b) is by clamping product；
The finished product delivery mechanism includes conveyer belt (12), and the starting position of the conveyer belt (12) is provided with splicing block (9), splicing
Block has V-arrangement material receiving port, and may be reversed 90 degree by turning device (11) drive, makes product upright, is additionally provided with and pushes away on splicing block (9)
Expect device (10), product is pushed out on conveyer belt (12) by material-pulling device (10) after splicing block (9) upset.
2. the making apparatus of ribbon core steel tube screw thread set as claimed in claim 1, it is characterised in that：The conveyer belt (12)
Initiating terminal is additionally provided with photoelectric sensor, and photoelectric sensor senses that new start into conveyer belt (12) after product is fed forward setting
Distance, it is ensured that the equidistant intervals of product on the conveyor belt, while making product be cooled down on conveyer belt (12).
3. the making apparatus of ribbon core steel tube screw thread set as claimed in claim 1, it is characterised in that：Also include oil spray system
System, the oil spray system includes fuel tank, source of the gas, Lubricant oil sprayer, and force snesor, the force snesor is arranged on the demoulding and grabbed
On hand (7), the front end of the Lubricant oil sprayer oil pipe is provided with shower nozzle (13), and the shower nozzle (13) is fixedly installed on iron core handgrip
(8) on, when the demoulding stress for being stripped handgrip (7) is more than setting value, then iron core is put into mould by next iron core handgrip (8)
(14) when interior, Lubricant oil sprayer automatic start, shower nozzle (13) sprays into mist of oil in mould (14), is easy to the demoulding.
4. the making apparatus of ribbon core steel tube screw thread set as claimed in claim 1, it is characterised in that：It is described to screw claw (7a)
With a pair of pawl heads for being separated by 180 °, for being caught on product in corresponding hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610008726.9A CN105479663B (en) | 2016-01-07 | 2016-01-07 | A kind of making apparatus of ribbon core steel tube screw thread set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610008726.9A CN105479663B (en) | 2016-01-07 | 2016-01-07 | A kind of making apparatus of ribbon core steel tube screw thread set |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105479663A CN105479663A (en) | 2016-04-13 |
| CN105479663B true CN105479663B (en) | 2017-09-05 |
Family
ID=55667106
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610008726.9A Expired - Fee Related CN105479663B (en) | 2016-01-07 | 2016-01-07 | A kind of making apparatus of ribbon core steel tube screw thread set |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105479663B (en) |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE9403211L (en) * | 1994-09-23 | 1996-03-24 | Asea Brown Boveri | robot installation |
| ATE531468T1 (en) * | 2007-09-10 | 2011-11-15 | Samsys Gmbh | DEVICE FOR UNIVERSAL AUTOMATIC FEEDING AND UNLOADING OF WORKPIECES FOR MACHINE TOOLS |
| CN203510655U (en) * | 2013-05-30 | 2014-04-02 | 延康汽车零部件如皋有限公司 | Mechanical arm of pneumatic injection molding machine |
| CN103433508B (en) * | 2013-06-28 | 2015-07-08 | 苏州紫金港智能制造装备有限公司 | Automatic flexible processing device and processing method for special-shaped bar |
| CN203543034U (en) * | 2013-10-17 | 2014-04-16 | 苏州市利来星辰塑业科技有限公司 | Hybrid manipulator |
| CN103862369A (en) * | 2014-03-25 | 2014-06-18 | 昆山艾思迪机械科技有限公司 | Automatic feeding and discharging mechanism of six-shaft five-linkage tool grinder |
| CN204800979U (en) * | 2015-05-08 | 2015-11-25 | 慈溪市精诚模具有限公司 | Screw thread demoulding structure |
| CN204914402U (en) * | 2015-07-23 | 2015-12-30 | 苏州市新大陆塑胶五金工业有限公司 | Automatic unloader that goes up of injection molding machine |
| CN204844750U (en) * | 2015-07-24 | 2015-12-09 | 施祖平 | Injection molding machine catcher robot |
| CN105172030B (en) * | 2015-08-14 | 2018-02-02 | 杭州余杭振华日化玻璃有限公司 | A kind of automated insert injection machine |
| CN205588549U (en) * | 2016-01-07 | 2016-09-21 | 上海宝钢工业有限公司 | Preparation equipment of band iron core steel pipe thread bush |
-
2016
- 2016-01-07 CN CN201610008726.9A patent/CN105479663B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN105479663A (en) | 2016-04-13 |
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