CN205510995U - Quick broken system of straw for agricultural production - Google Patents

Quick broken system of straw for agricultural production Download PDF

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Publication number
CN205510995U
CN205510995U CN201620293240.XU CN201620293240U CN205510995U CN 205510995 U CN205510995 U CN 205510995U CN 201620293240 U CN201620293240 U CN 201620293240U CN 205510995 U CN205510995 U CN 205510995U
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broken
straw
agricultural production
arc end
machine seat
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卢炳明
张长森
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Dafeng Yingtai Straw Technology Development Co Ltd
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Dafeng Yingtai Straw Technology Development Co Ltd
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Abstract

The utility model discloses a quick broken system of straw for agricultural production, including the level setting be used for straw broken breaker and conveying fan, the delivery outlet of breaker passes through pipeline and conveying fan input port connection, the breaker includes the support frame that the level set up, is equipped with breaker frame and motor side by side at the support frame up end, and breaker frame upper end is equipped with the ARC end lid, and the ARC end lid is equipped with the feed inlet along the horizontal direction, is equipped with broken axle between breaker frame and ARC end lid, and broken axle is fixed through bearing frame and breaker frame, is equipped with the drive wheel at broken position of axle in the one end of motor output shaft homonymy, and the drive wheel passes through the belt and is connected with motor shaft, the utility model discloses a quick broken system of straw for agricultural production is simple structure not only, convenient operation, and work efficiency is high, and is with low costs, safe and reliable, long service life, the fault rate is low, maintains simply to crushing effectual to the straw, piece granule size is even, smashes fine and closely wovenly.

Description

A kind of agricultural production straw quick crashing system
Technical field
This utility model relates to pulverizer, a kind of agricultural production straw quick crashing system.
Background technology
Equipment in agricultural production at present is more and more perfect, but the straw stayed after getting wheat, seeding corn and other crops not only can hinder next round farming, also can affect the operating of rotary cultivator, the most the most frequently used processing method is burned exactly, but, on the one hand the straw with potential nutrition can be made to waste by burning disposal straw, on the other hand, air can be caused bigger pollution by the smog that burning produces, especially when large area is burned, its smog produced may also result in the decline of visibility, and traffic causes certain impact;
Straw crusher system can be used for the wastes of crops bars such as crushing maize bar, straw, bean stalk; crops chip after pulverizing can be used for manufacturing the raw material of the various production industries such as fertilizer, fuel, particieboard, paper; the a large amount of green rubbish being difficult to dissolve is turned waste into wealth, also protects environment while creating certain economic worth, improve soil;Straw is first crushed by existing equipment, then pulverizing, but existing straw crushing system not only structure is complicated, production efficiency is low, easily blocks in shattering process, and fault rate is high, greatly reduce production efficiency, and cost is high, and service life is short, is unfavorable for that agricultural production is carried out steadily in the long term.
Utility model content
Technical problem to be solved in the utility model is, for the shortcoming of above prior art, proposes a kind of agricultural production straw quick crashing system, being not only simple in structure, easy to operate, work efficiency is high, low cost, safe and reliable, service life is long, failure rate is low, safeguard simple, and effective to crushed stalk, detrital grain size is uniform, pulverizes fine and closely woven.
In order to solve above-mentioned technical problem, the technical solution of the utility model is achieved in the following ways: a kind of agricultural production straw quick crashing system, including the horizontally disposed disintegrating machine broken for straw and conveying fan, the delivery outlet of disintegrating machine is connected with conveying fan input port by pipeline;Described disintegrating machine includes horizontally disposed bracing frame, crusher machine seat and motor it is provided with side by side in bracing frame upper surface, crusher machine seat upper end is provided with circular arc end cap, arc end cover rim horizontal direction is provided with charging aperture, it is provided with broken shaft between crusher machine seat and circular arc end cap, broken shaft is fixed with crusher machine seat by bearing block, and the one end being positioned at motor output shaft homonymy at broken shaft is provided with driving wheel, and driving wheel is connected with machine shaft by belt;
Circular bulkheads along the broken shaft multiple synchronous rotary of length direction spaced set, tool rest axle jointly it is arranged with between circular bulkheads, and tool rest axle is uniformly distributed along circular bulkheads circumferencial direction, at tool rest axle, broken blade is set between circular bulkheads, broken blade one end is set on tool rest axle, the other end is higher than during the broken blade movement on circular bulkheads edge, and adjacent tool rest axle non-interference;
Wherein crusher machine seat inner surface is provided with rub resistance metal coating, and the composition of rub resistance metal coating is by mass percentage: carbon: 0.04-0.06%, magnesium: 1.6-1.8%, vanadium: 3.12-3.14%, nickel: 4.5-4.8%, niobium: 0.22-0.25%, barium: 2.72-2.79%, tungsten: 0.21-0.24%, titanium: 3.2-3.5%, copper: 0.2-0.5%, lanthanum: 2.5-2.8%, neodymium: 1.7-1.9%, promethium: 2.35-2.45%, europium: 1.22-1.24%, dysprosium: 2.2-2.5%, surplus is ferrum;
Wherein also being mixed with auxiliary agent in rub resistance metal coating, the composition of described auxiliary agent is by weight percentage: forsterite: 12-15 part, rutile: 8-12 part, Pulvis Talci: 30-35 part, zircon: 11-13 part, nikel powder: 3-5 part, copper powder: 2-4 part;
This utility model additionally provides the preparation method of rub resistance metal coating, and the method sequentially includes the following steps:
Step 1: first carbon, magnesium, vanadium, nickel, niobium, barium, tungsten, titanium, copper, lanthanum, neodymium, promethium, europium, dysprosium and ferrum element are put in smelting furnace and heat 850-880 DEG C, it is incubated 1-3 hour, again temperature is increased to 1280-1350 DEG C, and stirring, then insulation 3-5 hour, then air cooling is to room temperature, obtain metal derby, metal derby is put into pulverizing in ball mill, crosses 100 mesh sieves, obtain metal dust A;
Step 2: forsterite, rutile, Pulvis Talci, zircon, nikel powder, copper powder are put in ball mill and pulverized, crosses 40 mesh sieves, be then heated to 700-750 DEG C, calcining 5-7 hour, the most again pulverize, cross 200 mesh sieves, obtain mixture B;
By step 3: metal dust A and mixture B to be pressed the proportions of 5.2:3.7, it is then placed in ball mill pulverizing, cross 200 mesh sieves, obtain mixture C, then mixture C sprays to crusher machine seat inner surface, and thickness is 0.5-0.8mm, then its surface is heated to 520-550 DEG C, it is incubated 3-4 hour, then with the speed water-cooled of 10-12 DEG C/s to room temperature;
Step 4: mixture C sprays to crusher machine seat inner surface again, thickness is 0.2-0.4mm, then its surface is heated to 420-450 DEG C, is incubated 3-4 hour, and then air cooling is to room temperature.
So, pass through the technical solution of the utility model, broken shaft is set inside crusher machine seat, and circular bulkheads and tool rest axle are set on broken shaft, and broken blade is set on tool rest axle, by broken blade, straw is pulverized, in shattering process, broken region is divided into multiple by circular bulkheads, straw dispersion is pulverized, crushing effect can be improved, avoid blocking, broken blade is arranged on tool rest axle, so maximized can arrange many and crush blade, reduce the length of cutter, improve bulk strength, increase the service life of broken blade, and broken blade is spaced, non-interference;
And it is provided with rub resistance metal coating at crusher machine seat inner surface, adds crusher machine seat crocking resistance and heat-resisting ability, increase its service life, reduce abrasion, improve service life.
The technical scheme that this utility model limits further is:
Aforesaid agricultural production straw quick crashing system, arc end interior surface arranges the floating rule of arc-shaped, and the distribution of floating rule rectangular array, the first boss has been downwardly extended on floating rule surface, between adjacent floating rule, the second boss is set along circular arc end cap axial direction, at arc end interior surface, floating rule is set, floating rule cooperates with broken blade, improve crushing effect and the work efficiency of equipment, and the first boss and the second boss can be quickly by straw tear and pulverizing, the effect that raising equipment is pulverized, improves and pulverizes quality, is conducive to quickly conveying.
Aforesaid agricultural production straw quick crashing system, crusher machine seat is positioned at bottom and is provided with conveying storehouse, and conveying is provided with auger conveyor in storehouse, the subsequent processing that is delivered to of the straw fast and stable after pulverizing can be improved work efficiency.
Aforesaid agricultural production straw quick crashing system, circular arc end cap is connected through the hinge with crusher machine seat, so convenient dismounting and maintenance, improves work efficiency.
The beneficial effects of the utility model are: arrange broken shaft inside crusher machine seat, and circular bulkheads and tool rest axle are set on broken shaft, and broken blade is set on tool rest axle, by broken blade, straw is pulverized, in shattering process, broken region is divided into multiple by circular bulkheads, straw dispersion is pulverized, crushing effect can be improved, avoid blocking, broken blade is arranged on tool rest axle, so maximized can arrange many and crush blade, reduce the length of cutter, improve bulk strength, increase the service life of broken blade, and broken blade is spaced, non-interference;Arranging floating rule at arc end interior surface, floating rule cooperates with broken blade, improves crushing effect and the work efficiency of equipment, and the first boss and the second boss can be quickly by straw tear and pulverizing, the effect that raising equipment is pulverized, improves and pulverizes quality, is conducive to quickly conveying;
And it is provided with rub resistance metal coating at crusher machine seat inner surface, add crusher machine seat crocking resistance and heat-resisting ability, increase its service life, reduce abrasion, improve service life, rub resistance metal coating wherein adds vanadium and nickel element, its rub resistance ability can be improved and increase its intensity, improve its fusing point, increase ability and the oxidation resistance of high temperature resistance, add titanium, copper can carry the intensity of coating and the smoothness on surface, and add lanthanum, neodymium, promethium element can crystal grain thinning in process of production, form fine and close crystal structure, increase intensity and the crocking resistance of coating;And proposing preparation method, the method is simple, and work efficiency is high, and the process-cycle is short, low cost.
Accompanying drawing explanation
Fig. 1 is front view of the present utility model;
Fig. 2 is structural representation of the present utility model;
Fig. 3 is the front view of disintegrating machine in this utility model;
Fig. 4 is the sectional view of A-A in Fig. 3;
Fig. 5 is the close-up schematic view of C in Fig. 4;
Fig. 6 and Fig. 7 is structural representation of the present utility model;
Wherein: 1, bracing frame, 2, crusher machine seat, 3, motor, 4, circular arc end cap, 5, charging aperture, 6, broken shaft, 7, bearing block, 8, driving wheel, 9, belt, 10, circular bulkheads, 11, tool rest axle, 12, broken blade, 13, floating rule, the 14, first boss, the 15, second boss, 16, conveying storehouse, 17, auger conveyor, 18, hinge, 19, disintegrating machine, 20, conveying fan, 21, pipeline.
Detailed description of the invention
Below this utility model is described in further detail:
Embodiment 1
A kind of agricultural production straw quick crashing system that the present embodiment provides, including the horizontally disposed disintegrating machine 19 broken for straw and conveying fan 20, the delivery outlet of disintegrating machine 19 is connected with conveying fan 20 input port by pipeline 21;Disintegrating machine 19 includes horizontally disposed bracing frame 1, crusher machine seat 2 and motor 3 it is provided with side by side in bracing frame 1 upper surface, crusher machine seat 2 upper end is provided with circular arc end cap 4, circular arc end cap 4 is provided with charging aperture 5 in the horizontal direction, broken shaft 6 it is provided with between crusher machine seat 2 and circular arc end cap 4, broken shaft 6 is fixed with crusher machine seat 2 by bearing block 7, and the one end being positioned at motor 3 output shaft homonymy at broken shaft 6 is provided with driving wheel 8, and driving wheel 8 is connected with motor 3 rotating shaft by belt 9;
Circular bulkheads 10 along broken shaft 6 seven synchronous rotaries of length direction spaced set, four tool rest axles 11 jointly it are arranged with between circular bulkheads 10, and tool rest axle 11 is uniformly distributed along circular bulkheads 10 circumferencial direction, at tool rest axle 11, broken blade 12 is set between circular bulkheads 10, broken blade 12 one end is set on tool rest axle 11, the other end is non-interference when moving higher than the broken blade 12 on circular bulkheads 10 edge, and adjacent tool rest axle 11, and broken blade 12 is rectangular configuration;
Circular arc end cap 4 inner surface arranges the floating rule 13 of arc-shaped, and the distribution of floating rule 13 rectangular array, the first boss 14 has been downwardly extended on floating rule 13 surface, between adjacent floating rule 13, second boss 15 is set along circular arc end cap 4 axial direction, at arc end interior surface, floating rule is set, floating rule cooperates with broken blade, improve crushing effect and the work efficiency of equipment, and the first boss and the second boss can be quickly by straw tear and pulverizing, the effect that raising equipment is pulverized, improve and pulverize quality, be conducive to quickly conveying;Crusher machine seat 2 is positioned at bottom and is provided with conveying storehouse 16, is provided with auger conveyor 17 in conveying storehouse 16, and circular arc end cap 4 is connected by hinge 18 with crusher machine seat 2;
Wherein said crusher machine seat 2 inner surface is provided with rub resistance metal coating, and the composition of rub resistance metal coating is by mass percentage: carbon: 0.04%, magnesium: 1.6%, vanadium: 3.12%, nickel: 4.5%, niobium: 0.22%, barium: 2.72%, tungsten: 0.21%, titanium: 3.2%, copper: 0.2%, lanthanum: 2.5%, neodymium: 1.7%, promethium: 2.35%, europium: 1.22%, dysprosium: 2.2%, surplus is ferrum;
Wherein also being mixed with auxiliary agent in rub resistance metal coating, the composition of described auxiliary agent is by weight percentage: forsterite: 12 parts, rutile: 8 parts, Pulvis Talci: 30 parts, zircon: 11 parts, nikel powder: 3 parts, copper powder: 2 parts;
Wherein the preparation method of rub resistance metal coating sequentially includes the following steps:
Step 1: first carbon, magnesium, vanadium, nickel, niobium, barium, tungsten, titanium, copper, lanthanum, neodymium, promethium, europium, dysprosium and ferrum element are put in smelting furnace and heat 850 DEG C, it is incubated 1 hour, again temperature is increased to 1280 DEG C, and stirring, then insulation 3 hours, then air cooling is to room temperature, obtain metal derby, metal derby is put into pulverizing in ball mill, crosses 100 mesh sieves, obtain metal dust A;
Step 2: forsterite, rutile, Pulvis Talci, zircon, nikel powder, copper powder are put in ball mill and pulverized, crosses 40 mesh sieves, be then heated to 700 DEG C, calcining 5 hours, the most again pulverize, cross 200 mesh sieves, obtain mixture B;
By step 3: metal dust A and mixture B to be pressed the proportions of 5.2:3.7, it is then placed in ball mill pulverizing, cross 200 mesh sieves, obtain mixture C, then mixture C sprays to crusher machine seat inner surface, and thickness is 0.5mm, then its surface is heated to 520 DEG C, it is incubated 3 hours, then with the speed water-cooled of 10 DEG C/s to room temperature;
Step 4: mixture C sprays to crusher machine seat inner surface again, thickness is 0.2mm, then its surface is heated to 420 DEG C, is incubated 3 hours, and then air cooling is to room temperature.
Embodiment 2
A kind of agricultural production straw quick crashing system that the present embodiment provides, this agricultural production straw quick crashing system is identical with the structure in embodiment 1, wherein said crusher machine seat 2 inner surface is provided with rub resistance metal coating, the composition of rub resistance metal coating is by mass percentage: carbon: 0.05%, magnesium: 1.7%, vanadium: 3.13%, nickel: 4.6%, niobium: 0.24%, barium: 2.75%, tungsten: 0.23%, titanium: 3.4%, copper: 0.3%, lanthanum: 2.6%, neodymium: 1.8%, promethium: 2.38%, europium: 1.23%, dysprosium: 2.4%, surplus is ferrum;
Wherein also being mixed with auxiliary agent in rub resistance metal coating, the composition of described auxiliary agent is by weight percentage: forsterite: 14 parts, rutile: 11 parts, Pulvis Talci: 32 parts, zircon: 12 parts, nikel powder: 4 parts, copper powder: 3 parts;
Wherein the preparation method of rub resistance metal coating sequentially includes the following steps:
Step 1: first carbon, magnesium, vanadium, nickel, niobium, barium, tungsten, titanium, copper, lanthanum, neodymium, promethium, europium, dysprosium and ferrum element are put in smelting furnace and heat 860 DEG C, it is incubated 2 hours, again temperature is increased to 1290 DEG C, and stirring, then insulation 4 hours, then air cooling is to room temperature, obtain metal derby, metal derby is put into pulverizing in ball mill, crosses 100 mesh sieves, obtain metal dust A;
Step 2: forsterite, rutile, Pulvis Talci, zircon, nikel powder, copper powder are put in ball mill and pulverized, crosses 40 mesh sieves, be then heated to 720 DEG C, calcining 6 hours, the most again pulverize, cross 200 mesh sieves, obtain mixture B;
By step 3: metal dust A and mixture B to be pressed the proportions of 5.2:3.7, it is then placed in ball mill pulverizing, cross 200 mesh sieves, obtain mixture C, then mixture C sprays to crusher machine seat inner surface, and thickness is 0.6mm, then its surface is heated to 540 DEG C, it is incubated 3.6 hours, then with the speed water-cooled of 11 DEG C/s to room temperature;
Step 4: mixture C sprays to crusher machine seat inner surface again, thickness is 0.3mm, then its surface is heated to 440 DEG C, is incubated 3.5 hours, and then air cooling is to room temperature.
Embodiment 3
A kind of agricultural production straw quick crashing system that the present embodiment provides, this agricultural production straw quick crashing system is identical with the structure in embodiment 1, wherein said crusher machine seat 2 inner surface is provided with rub resistance metal coating, the composition of rub resistance metal coating is by mass percentage: carbon: 0.06%, magnesium: 1.8%, vanadium: 3.14%, nickel: 4.8%, niobium: 0.25%, barium: 2.79%, tungsten: 0.24%, titanium: 3.5%, copper: 0.5%, lanthanum: 2.8%, neodymium: 1.9%, promethium: 2.45%, europium: 1.24%, dysprosium: 2.5%, surplus is ferrum;
Wherein also being mixed with auxiliary agent in rub resistance metal coating, the composition of described auxiliary agent is by weight percentage: forsterite: 15 parts, rutile: 12 parts, Pulvis Talci: 35 parts, zircon: 13 parts, nikel powder: 5 parts, copper powder: 4 parts;
Wherein the preparation method of rub resistance metal coating sequentially includes the following steps:
Step 1: first carbon, magnesium, vanadium, nickel, niobium, barium, tungsten, titanium, copper, lanthanum, neodymium, promethium, europium, dysprosium and ferrum element are put in smelting furnace and heat 880 DEG C, it is incubated 3 hours, again temperature is increased to 1350 DEG C, and stirring, then insulation 5 hours, then air cooling is to room temperature, obtain metal derby, metal derby is put into pulverizing in ball mill, crosses 100 mesh sieves, obtain metal dust A;
Step 2: forsterite, rutile, Pulvis Talci, zircon, nikel powder, copper powder are put in ball mill and pulverized, crosses 40 mesh sieves, be then heated to 750 DEG C, calcining 7 hours, the most again pulverize, cross 200 mesh sieves, obtain mixture B;
By step 3: metal dust A and mixture B to be pressed the proportions of 5.2:3.7, it is then placed in ball mill pulverizing, cross 200 mesh sieves, obtain mixture C, then mixture C sprays to crusher machine seat inner surface, and thickness is 0.8mm, then its surface is heated to 550 DEG C, it is incubated 4 hours, then with the speed water-cooled of 12 DEG C/s to room temperature;
Step 4: mixture C sprays to crusher machine seat inner surface again, thickness is 0.4mm, then its surface is heated to 450 DEG C, is incubated 4 hours, and then air cooling is to room temperature.
So by the technical scheme of above example, this agricultural production straw quick crashing system is not only simple in structure, easy to operate, and work efficiency is high, low cost, safe and reliable, service life is long, failure rate is low, safeguard simple, and effective to crushed stalk, detrital grain size is uniform, pulverizes fine and closely woven.
Above example only illustrates technological thought of the present utility model; protection domain of the present utility model can not be limited with this; every according to the technological thought that the utility model proposes, any change done on the basis of technical scheme, within each falling within this utility model protection domain.

Claims (5)

1. an agricultural production straw quick crashing system, including the horizontally disposed disintegrating machine (19) broken for straw and Conveying fan (20), it is characterised in that: the delivery outlet of described disintegrating machine (19) is by pipeline (21) and conveying fan (20) Input port connects;Described disintegrating machine (19) includes horizontally disposed bracing frame (1), in support frame as described above (1) upper surface side by side Being provided with crusher machine seat (2) and motor (3), described crusher machine seat (2) upper end is provided with circular arc end cap (4), described circular arc End cap (4) is provided with charging aperture (5) in the horizontal direction, is provided with brokenly between described crusher machine seat (2) and circular arc end cap (4) Broken axle (6), described broken shaft (6) is fixed with crusher machine seat (2) by bearing block (7), in described broken shaft (6) The one end being positioned at motor (3) output shaft homonymy is provided with driving wheel (8), and described driving wheel (8) is by belt (9) and motor (3) Rotating shaft connects;
Along the circular bulkheads (10) of the multiple synchronous rotary of described broken shaft (6) length direction spaced set, described circle every Jointly it is arranged with tool rest axle (11) between plate (10), and described tool rest axle (11) is uniform along circular bulkheads (10) circumferencial direction Distribution, is positioned between circular bulkheads (10) described tool rest axle (11) and arranges broken blade (12), described broken blade (12) One end is set on tool rest axle (11), and the other end is higher than breaking on circular bulkheads (10) edge, and adjacent tool rest axle (11) Broken blade (12) is non-interference when moving.
Agricultural production straw quick crashing system the most according to claim 1, it is characterised in that: described circular arc end cap (4) Inner surface arranges the floating rule (13) of arc-shaped, and the distribution of described floating rule (13) rectangular array, on described floating rule (13) surface Downwardly extend the first boss (14), between adjacent floating rule (13), the second boss has been set along circular arc end cap (4) axial direction (15)。
Agricultural production straw quick crashing system the most according to claim 1, it is characterised in that: described crusher machine seat (2) it is positioned at bottom and is provided with conveying storehouse (16), described conveying storehouse (16) is provided with auger conveyor (17).
Agricultural production straw quick crashing system the most according to claim 1, it is characterised in that: described circular arc end cap (4) It is connected by hinge (18) with crusher machine seat (2).
Agricultural production straw quick crashing system the most according to claim 1, it is characterised in that: described broken blade (12) For rectangular configuration.
CN201620293240.XU 2016-04-08 2016-04-08 Quick broken system of straw for agricultural production Active CN205510995U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111887042A (en) * 2020-08-24 2020-11-06 广州优讯环保科技有限公司 Chemical fertilizer feeder
CN112076853A (en) * 2020-08-07 2020-12-15 张亚男 Catalyst preparation equipment that kitchen garbage recycled

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112076853A (en) * 2020-08-07 2020-12-15 张亚男 Catalyst preparation equipment that kitchen garbage recycled
CN111887042A (en) * 2020-08-24 2020-11-06 广州优讯环保科技有限公司 Chemical fertilizer feeder

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