CN203291925U - Tobacco stem crushing machine - Google Patents
Tobacco stem crushing machine Download PDFInfo
- Publication number
- CN203291925U CN203291925U CN2013200722992U CN201320072299U CN203291925U CN 203291925 U CN203291925 U CN 203291925U CN 2013200722992 U CN2013200722992 U CN 2013200722992U CN 201320072299 U CN201320072299 U CN 201320072299U CN 203291925 U CN203291925 U CN 203291925U
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- offal
- roller
- knife
- tobacco
- screen frame
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Abstract
The utility model relates to a tobacco stem crushing machine. The tobacco stem crushing machine is mainly used for carrying out online destroying and crushing treatment on various tobacco wastes such as long stems, short stems and smashed stems in a redried leaf tobacco production process. The tobacco stem crushing machine comprises a motor tensioning and adjusting base, a motor oil receiving tray, a driving mechanism, a transmission mechanism, a breaking roller, a filter screen frame fence, a machine shell, a base, a movable tank cover, a feeding hole, a discharge hole, a safety protective cover, a vertical type mounted bearing and an observation window. The tobacco stem crushing machine is characterized in that the breaking roller is driven by virtue of motor to do high-speed rotational motion along feeding direction of a material by the transmission mechanism; tobacco stems impacts, beats back and collides with a breaking blade on the rotating breaking roller when entering from the feeding hole, so that breaking of the tobacco stems is realized; aiming at avoiding incomplete breaking, the filter screen frame fence is arranged below the breaking roller and used for receiving and screening the tobacco stems which are not completely broken, wind power produced on the blade when the breaking roller rotates rolls up the tobacco stems on the filter screen frame fence, and the tobacco stems collide with the breaking blade again under the action of an air flow, so that the tobacco stems are fully smashed; smashed stem powder falls into a hopper by virtue of the filter screen frame fence and is discharged from the discharge hole under the action of the air flow outside.
Description
Technical field
The utility model offal disintegrating machine belongs to new and high technology and rebuilds traditional industry---the new high-tech product of tobacco machine special equipment class.
Background technology
According to the byproduct baling line transformation project requirement of stone forest Redrying Factory beating and double roasting workshop, for strengthening relating to the supervision of cigarette waste material, according to State Tobacco Monopoly Bureau, relate to the utilization of cigarette scrap loop, must ruin on the spot the principle that can dispatch from the factory after type, in conjunction with the apparatus and process in the redrying production link, arrange actual, project need be ruined online type to the discarded object of online production and be processed, need configuration that relevant device is installed, what can meet discarded object ruins type online.
For this reason, I have invented out the utility model tobacco special equipment at company's design, can to all kinds of cigarette waste materials that relate to such as long stalk, short stalk, broken stalks, ruin on the spot the type processing in process of production, and will break into broken end.The machine has stronger adaptability, higher breaking capacity, the needs that require with the special process that meets tobacco business.
The utility model content
The object of the invention is to provide for design a kind of technical scheme of offal disintegrating machine, its offal disintegrating machine comprises: motor tensioning adjusting seat (1), motor oil drain pan (2), driving mechanism (3), transmission mechanism (4), beat roller (5), filter screen frame hurdle (6), casing (7), base (8), removable box cover (9), charging aperture (10), discharging opening (11), safty shield (12), vertical rolling bearing units (13), observation window (14).
In the tobacco business threshing and redrying production line, the offal material of 12 ℅-16 ℅ moisture, the type of ruining that relates to the cigarette discarded object are processed.
Dust grain after pulverizing is even, and granularity is accurate, and particle size stable is not affected by material proportion, profile, operation debugging, output etc., and size distribution curve is extending and weakening greater than setting value place discreteness; Quality of finished product good, and in crushing process, the material temperature rise is lower.
The offal disintegrating machine is as in tobacco business beating and double roasting production process, all kinds of cigarette waste materials that relate to such as long stalk, short stalk, broken stalk are ruined to the visual plant that type is processed online, high efficiency, stable and reliable operation, economic and practical, its compact conformation, easy access, have the safety detection chain function, crushing performance is good.
Operation principle
Offal disintegrating machine operation principle is by the Motor Drive transferring power, during actuating motor, motor drives its belt pulley rotation, motor pulley is given transmission of power to play the roller belt pulley by C type bead apex, play the roller belt pulley and connects power is passed to and beats roll shaft and drive and beat roller along material feeding direction high speed rotary motion by key, and filtration screen frame hurdle maintains static.
Thereby offal enters Shi Huiyu from the material mouth and rotates the sheet of forging a knife beat on roller and produce and impact, counterattack, collide and reach crushing effect.
Not exclusively broken for fear of beating roller, below beating roller, filtration screen frame hurdle is set, purpose is to connect sieve and there is not fragmentation offal completely, the wind-force that produces on blade while playing the roller rotation can more be rolled the cigarette on screen pack, these offals collide with the roll shaft blade again under airflow function, offal is pulverized fully.
For improving the crushing effect to offal, at the removable box cover inner surface, the zigzag segmental tile is installed.
The offal powder of pulverizing falls into material-falling hopper through filter screen, externally under the effect of system cyclone dust collectors machine general mood stream, through discharging opening, discharges.
By above operation principle, can be summed up all kinds of cigarette waste materials that relate to such as long stalk, short stalk, broken stalk and in the offal disintegrating machine, be subject to the synergy of following several mechanical forces: 1, by impacting of forging a knife; 2, active force, the frictional force between offal and zigzag circular arc tiling; 3, filter the barrier force of screen frame hurdle to the offal motion; 4, wind power system and the motive force of beating roller when rotation air-flow that forms; 5, the mutual frictional force between the tobacco stalk raw material surface.Under the synergy of these mechanical forces, offal is ruined the type fragmentation fully just.
Version
This owner will be by driving mechanism, transmission mechanism, beat roller, filter the screen frame hurdle, casing, base, removable box cover, charging aperture, discharging opening, safty shield, vertical rolling bearing units, observation window, motor oil drain pan etc. partly form.
Beat the core work parts that roller and corresponding filtration screen frame hurdle have formed the machine.Beating roller mainly partly consists of roll shaft, rotating disk, rotating disk spacer, stub axle, alignment pin, bearing pin spacer, forge a knife etc.On the surface of roll shaft, by the spacing that equates, 13 rotating disks are installed, rotating disk by key, with roll shaft, be connected and by transmission of power to forging a knife, between rotating disk, by 12 spacers, separated respectively; Along the disk diameter direction, by 6 form-separatings such as grade, be distributed with equably 6 groups and forge a knife, forge a knife for every group and formed by 12 sheets of forging a knife; Forge a knife by rotating disk, stub axle, alignment pin and spacer is connected and fixing, equably along beating the roller circle distribution, the sheet of forging a knife of each decile adopts alternately arranged in dislocation along beating roll shaft to cutting plane, is conducive to offal and blade impact, shock, impact crushing, to improve crushing effect.
The above-mentioned parameters such as distance of forging a knife line-spacing and spacing, size, the shape of forging a knife of arranging and forging a knife between end and frame hurdle itself all have very important impact for fragmentation quality and the output of offal.
Filtering the screen frame hurdle is enclosed in outside dozen roller, and beating on roller forges a knife between top leaves gap, filter the screen frame hurdle and be designed to different forms according to different operating requirement and the quality index of offal disintegrating machine, in the process of using, can need to carry out the transposing of different size mesh according to technique.
The removable box cover inner surface is equipped with the zigzag segmental tile, be conducive to offal repeatedly with impact, shock, the counterattack of tiling, effectively increase the shock rubbing surface of offal, further improve the offal percentage of damage.
Offal disintegrating machine top rectangle angle steel flange and casing connect and compose charging aperture.
At Da Gun two ends, casing centre position, by bearing, be fastened on frame.
It is that 360mm, thickness are surrounded by the filtration screen frame hurdle of 5mm by radius that the roller below is beaten in casing inside, filters screen frame hurdle and casing and adopts bayonet type detachably to make up installation.
Forge a knife and adopt the blade of 6mm * 50mm * 170mm, on the working surface of blade, stud with hard alloy blocks, to improve its case hardness and wearability, extend its working life.
Important technological parameters
Particular product performance parameters:
1. motor: 55Kw φ 60mm
2. C type bead apex: interior perimeter L i=2800mm
3. beating the roller rotating speed is: 3000r/min
Performance indications:
1. nominal production capacity: 3000～4000 ㎏/h
2. input offal moisture content 12-16%
3. percentage of damage >=95%
4. material variety: offal and relate to the cigarette waste material
Capability of energy dissipation:
1. beat roller general power: 55Kw
2. supply voltage: AC380 ± 38V
3. supply frequency: 50 ± 1HZ
The accompanying drawing explanation
Fig. 1 is principles and structure schematic front view of the present utility model.
Fig. 2 is structural representation top view of the present utility model.
Fig. 3 is the A-A sectional structure schematic diagram of Fig. 1.
Fig. 4 is that the B-B of Fig. 3 is to the TV structure schematic diagram.
By Fig. 1, Fig. 2, Fig. 3, Fig. 4, describe offal crusher structure, operation principle, design concept in detail, the utility model comprises: motor tensioning adjusting seat (1), motor oil drain pan (2), driving mechanism (3), transmission mechanism (4), beat roller (5), filter screen frame hurdle (6), casing (7), base (8), removable box cover (9), charging aperture (10), discharging opening (11), safty shield (12), vertical rolling bearing units (13), observation window (14).
The specific embodiment
Below in conjunction with accompanying drawing, technical solutions of the utility model are further described:
Offal disintegrating machine as shown in Figure 1, Figure 2, Figure 3, Figure 4 comprises: motor tensioning adjusting seat (1), motor oil drain pan (2), driving mechanism (3), transmission mechanism (4), beat roller (5), filter screen frame hurdle (6), casing (7), base (8), removable box cover (9), charging aperture (10), discharging opening (11), safty shield (12), vertical rolling bearing units (13), observation window (14).
The offal disintegrating machine is by driving mechanism (3) Motor Drive, through transmission mechanism (4) active triangle belt wheel, C type bead apex, driven pulley concial disk, by key, connects and power is passed to dozen roll shaft drive beats roller (5) and rotate along the material feeding direction.
Offal from material feeding mouth (10) enter Shi Huiyu rotate beat roller (5) thus on the sheet of forging a knife produce and impact, counterattack, collide and reach crushing effect.
Incomplete for fear of fragmentation, below beating roller (5), be provided with filtration screen frame hurdle (6), purpose is to connect sieve and there is not fragmentation offal completely, the wind-force that produces on blade while playing roller (5) rotation can be rolled the offal that filters on screen frame hurdle (6), these offals collide with beating roller (5) sheet of forging a knife again under airflow function, offal is pulverized fully.
For improving the crushing effect to offal, at removable box cover (9) inner surface, the zigzag segmental tile is installed.
The offal powder of pulverizing screen frame hurdle (6) filtration after filtration falls into material-falling hopper, externally under the effect of system cyclone dust collectors machine fan airflow, through discharging opening, discharges.
All kinds of cigarette waste materials that relate to such as long stalk, short stalk, broken stalk are subject to the synergy of following several mechanical forces in the offal disintegrating machine: 1, by impacting of forging a knife; 2, active force, the frictional force between offal and zigzag circular arc tiling; 3, filter the barrier force of screen frame hurdle to the offal motion; 4, wind power system and the motive force of beating roller when rotation air-flow that forms; 5, the mutual frictional force between the tobacco stalk raw material surface.Under the synergy of these mechanical forces, offal is ruined the type fragmentation fully just.
Driving mechanism (3) consists of a Y250M-2 55kw φ 60mm 3000r/min motor.
Transmission mechanism (4) active triangle belt wheel is installed on driving mechanism (3) motor reel, through C type bead apex, power and motion is passed to and is installed on the driven pulley concial disk of beating on roller (5) and drives and beat roller (5) and make high speed rotary motion.
Beating roller (5) mainly partly consists of roll shaft, rotating disk, rotating disk spacer, stub axle, alignment pin, bearing pin spacer, forge a knife etc.On roll shaft, by equidistant from distance, the rotating disk that 13 diameters are 420mm is installed, rotating disk is connected with roll shaft by key, between rotating disk, by 12 spacers, is separated respectively; Along the disk diameter direction, by 6 form-separatings such as grade, be distributed with equably 6 groups and forge a knife, forge a knife for every group and formed by 12 sheets of forging a knife; Forge a knife by rotating disk, stub axle, alignment pin and spacer is connected and fixing, and transmission of power is forged a knife; Forge a knife equably along beating the roller circle distribution, the sheet of forging a knife of each decile replaces arranged in dislocation along beating roll shaft to the cutting plane employing; Forge a knife and adopt the blade of 6mm * 50mm * 170mm, on the working surface of blade, stud with hard alloy blocks, to improve its case hardness and wearability, extend its working life.
Filtering screen frame hurdle (6), to be designed to radius be that 360mm, thickness are the semicircle form of 5mm, its center of circle with play roller (5) dead in line; It is that 8mm, spacing are the equally distributed mesh of 15mm that wire side is furnished with diameter, filters screen frame hurdle (6) and adopts bayonet type detachably to make up installation with casing (7).
Casing (7) adopts the Plate Welding form to be made, and top is that cavity and supportive body are installed for beating roller (5) in charging aperture, middle part, and bottom is material-falling hopper and discharging opening.
Base (8) is the support component of whole equipment, and all mechanisms of offal disintegrating machine all are fixed on support.
Removable box cover (9) inner surface design and installation has the zigzag segmental tile, be conducive to offal repeatedly with impact, shock, the counterattack of tiling, effectively increase the shock rubbing surface of offal, further improve the offal percentage of damage; Removable box cover adopts dodge gate, bearing pin multiple spot to connect, and seals reliable, easy to maintenance; With casing (7) closure state the time, be designed with the safety detection chain function.
Beat roller (5) in casing (7) centre position, by the vertical rolling bearing units in two ends (13), connect, be fixed on frame.
Claims (8)
1. offal disintegrating machine, comprise motor tensioning adjusting seat (1), motor oil drain pan (2), driving mechanism (3), transmission mechanism (4), beat roller (5), filter screen frame hurdle (6), casing (7), base (8), removable box cover (9), charging aperture (10), discharging opening (11), safty shield (12), vertical rolling bearing units (13), observation window (14), it is characterized in that: the offal disintegrating machine, by driving mechanism (3) Motor Drive, is beaten roller (5) through transmission mechanism (4) drive and is rotated along the material feeding direction; Beat the core work parts that roller (5) and corresponding filtration screen frame hurdle (6) have formed the machine, filtering the screen frame hurdle is enclosed in outside dozen roller, and beating on roller forges a knife between top leaves gap, filter screen frame hurdle and casing (7) and adopt bayonet type detachably to make up installation, can need to carry out the transposing of different size mesh according to technique; Removable box cover (9) inner surface is equipped with the zigzag segmental tile, effectively increases the shock rubbing surface of offal, further improves the offal percentage of damage; Offal disintegrating machine top rectangle angle steel flange and casing (7) connect and compose charging aperture; Beat roller (5) in casing (7) centre position, by the vertical rolling bearing units in two ends (13), connect, be fixed on frame.
2. offal disintegrating machine according to claim 1, it is characterized in that: described driving mechanism (3) consists of a Y250M-2 55kw φ 60mm 3000r/min motor.
3. offal disintegrating machine according to claim 1, it is characterized in that: described transmission mechanism (4) active triangle belt wheel is installed on driving mechanism (3) motor reel, through C type bead apex, power and motion is passed to and is installed on the driven pulley concial disk beaten on roller (5) and connects power is passed to and plays the roll shaft drive and beat roller (5) and rotate by key.
4. offal disintegrating machine according to claim 1, it is characterized in that: the described roller (5) of beating mainly consists of roll shaft, rotating disk, rotating disk spacer, stub axle, alignment pin, bearing pin spacer, the part of forging a knife; On roll shaft, by equidistant from distance, the rotating disk that 13 diameters are 420mm is installed, rotating disk is connected with roll shaft by key, between rotating disk, by 12 spacers, is separated respectively; Along the disk diameter direction, by 6 form-separatings such as grade, be distributed with equably 6 groups and forge a knife, forge a knife for every group and formed by 12 sheets of forging a knife; Forge a knife by rotating disk, stub axle, alignment pin and spacer is connected and fixing, and transmission of power is forged a knife; Forge a knife equably along beating the roller circle distribution, the sheet of forging a knife of each decile replaces arranged in dislocation along beating roll shaft to the cutting plane employing; Forge a knife and adopt the blade of 6mm * 50mm * 170mm, on the working surface of blade, stud with hard alloy blocks, to improve its case hardness and wearability, extend its working life.
5. offal disintegrating machine according to claim 1, it is characterized in that: it is that 360mm, thickness are the semicircle form of 5mm that described filtration screen frame hurdle (6) is designed to radius, its center of circle with play roller (5) dead in line; It is that 8mm, spacing are the equally distributed mesh of 15mm that wire side is furnished with diameter, filters screen frame hurdle (6) and adopts bayonet type detachably to make up installation with casing (7).
6. offal disintegrating machine according to claim 1 is characterized in that: described casing (7) adopts the Plate Welding form to be made, top be charging aperture, middle part for beating roller (5) installation cavity and supportive body, bottom is material-falling hopper and discharging opening.
7. offal disintegrating machine according to claim 1, it is characterized in that: described base (8) is the support component of whole equipment, all mechanisms of offal disintegrating machine all are fixed on support.
8. offal disintegrating machine according to claim 1, it is characterized in that: described removable box cover (9) inner surface design and installation has the zigzag segmental tile, be conducive to offal repeatedly with impact, shock, the counterattack of tiling, effectively increase the shock rubbing surface of offal, further improve the offal percentage of damage; Removable box cover adopts dodge gate, bearing pin multiple spot to connect, and seals reliable, easy to maintenance; With casing (7) closure state the time, be designed with the safety detection chain function.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013200722992U CN203291925U (en) | 2013-02-12 | 2013-02-12 | Tobacco stem crushing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013200722992U CN203291925U (en) | 2013-02-12 | 2013-02-12 | Tobacco stem crushing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203291925U true CN203291925U (en) | 2013-11-20 |
Family
ID=49567965
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013200722992U Expired - Fee Related CN203291925U (en) | 2013-02-12 | 2013-02-12 | Tobacco stem crushing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203291925U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104043637A (en) * | 2014-06-11 | 2014-09-17 | 云南昆船设计研究院 | Waste tobacco stem and tobacco leaf crushing and damaging treatment system |
| CN105413826A (en) * | 2015-12-08 | 2016-03-23 | 重庆翼虎动力机械有限公司 | Tobacco pulverizer |
| CN105583045A (en) * | 2015-12-21 | 2016-05-18 | 衡阳智源农业科技有限公司 | Novel multifunctional tea leaf pulverizer |
-
2013
- 2013-02-12 CN CN2013200722992U patent/CN203291925U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104043637A (en) * | 2014-06-11 | 2014-09-17 | 云南昆船设计研究院 | Waste tobacco stem and tobacco leaf crushing and damaging treatment system |
| CN105413826A (en) * | 2015-12-08 | 2016-03-23 | 重庆翼虎动力机械有限公司 | Tobacco pulverizer |
| CN105583045A (en) * | 2015-12-21 | 2016-05-18 | 衡阳智源农业科技有限公司 | Novel multifunctional tea leaf pulverizer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131120 Termination date: 20170212 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |