CN205501618U - A equipment that is used for former no chlorine shrink resistant who foresees goods of wool - Google Patents

A equipment that is used for former no chlorine shrink resistant who foresees goods of wool Download PDF

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Publication number
CN205501618U
CN205501618U CN201620120865.6U CN201620120865U CN205501618U CN 205501618 U CN205501618 U CN 205501618U CN 201620120865 U CN201620120865 U CN 201620120865U CN 205501618 U CN205501618 U CN 205501618U
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China
Prior art keywords
wool
treatment
shrink
padding
tops
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CN201620120865.6U
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Chinese (zh)
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姚金波
刘建勇
万忠发
张伟民
杨万君
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Tianjin Lvyuan Tianmei Science And Technology Co Ltd
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Tianjin Lvyuan Tianmei Science And Technology Co Ltd
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Abstract

The utility model relates to an equipment that is used for former no chlorine shrink resistant who foresees goods of wool. Particularly, the utility model discloses an equipment includes: the multiple device that pads, multiple pad the device include that n is independent, arrange in succession pad the ware, respectively pad the ware including soak the groove with the rolling roller, wherein n is 2 -20's positive integer, the water washing device is used for the washing through wool top or the wool goods that pad, form wool top or wool goods through the washing, enzyme deactivation device, optional soft processing apparatus, with optional desicator. The utility model discloses can replace the shrinkproof equipment of chlorination among the prior art completely, environment friendly not only, but serialization operation moreover are fit for extensive industrialization production.

Description

Chlorine-free shrink-proof treatment equipment for wool raw material and product
Technical Field
The utility model relates to a wool product processing field specifically relates to an equipment that is used for chlorine-free shrink-proof of wool raw materials and goods to handle.
Background
Wool is an important raw material in the textile industry and has many excellent characteristics, such as good elasticity, strong hygroscopicity, less staining tendency, good heat retention and soft luster. Wool is a natural protein fiber, a layer of scale layers which are mainly composed of keratin and are overlapped with each other like fish scales is attached to the surface of the natural protein fiber, and due to different friction coefficients in the forward and reverse scale directions, the wool fibers are mutually interpenetrated, entangled, interwoven and felted under the repeated action of external force to generate fulling. Although the fulling enables the wool fabric to have the effects of beautiful appearance, thick and soft hand feeling and good heat preservation performance, the size of the wool fabric is easy to shrink and deform in the washing process. Therefore, in order to improve the anti-felting property of wool textiles and the dimensional stability of wool textile products and enable the products to achieve the effect of machine washing, the surface scale modification treatment of wool fibers is needed from the source.
At present, the main methods for modifying and shrink-proofing wool surface scales comprise: chlorination, overlay, protease, etc. Most widely, chlorination shrink-proofing treatment organic halide AOX (which is an absorbable organic halide) generated during chlorination treatment severely pollutes the environment.
Chinese patent CN201010605809.9 reports that potassium permanganate and DCCA are added into clean water in the form of catalyst, and then chlorine gas is introduced to carry out shrink-proof and scale-stripping process on wool tops, and the method reduces the chlorine gas consumption by 30% on the original basis. Although the method is an improvement on the traditional chlorination method, the method still uses chlorine gas and still causes serious environmental pollution. The covering method is to deposit a layer of resin film on the surface of wool to fill the scale and gap on the surface of wool so as to smooth the surface of wool and further reduce the surface friction effect of fiber. Although this treatment improves the felting properties of the fibers to some extent, it seriously affects the hand of the wool fabric and is not always durable enough. The protease method is to use the hydrolysis of the peptide bond of macromolecule on the surface of wool fiber by protease to partially dissolve the scales and cell membrane compound of wool, so as to achieve the purpose of partially or completely removing the scales. The treatment method has the advantages of mild treatment conditions, energy conservation, pollution reduction and the like, and is an environment-friendly wool anti-felting finishing method. However, the shrink-proof effect of wool treated with protease alone has not yet met the practical need, and therefore, in many cases, wool is subjected to a biological modification treatment with protease, and the wool is subjected to a pretreatment (for example, a pre-oxidation treatment with a strong oxidizing agent such as potassium permanganate, or a pretreatment treatment with a chloride solvent). The pretreatment methods have the defects of overlong treatment time, easy inactivation of enzyme, difficult control of treatment conditions and the like.
Furthermore, although there have been researchers attempting to develop a chlorine-free shrink-proofing process for wool materials, there are the following disadvantages: (a) the treatment time is long (the treatment quality cannot be reduced to be within 30 minutes); (b) the treatment capacity is limited, and the method is not suitable for industrial application; (c) the treatment quality has large fluctuation, and wool processing products with uniform treatment effect are difficult to obtain. Therefore, in the main wool material processing countries such as China, no chlorine-free shrink-proof treatment process is adopted to process wool materials in actual production at present.
In conclusion, there is an urgent need in the art to develop a wool shrink-proof treatment apparatus and process which are environment-friendly, simple and controllable in process, durable in shrink-proof effect, high (or rapid) in treatment efficiency, and suitable for mass production.
Disclosure of Invention
An object of the utility model is to provide an environmental protection, simple process are easily controlled, the anti-shrink effect is lasting, the treatment effeciency is high (or quick) and be fit for the shrink-proof treatment facility of wool of large-scale production.
The utility model discloses in, provide a shrink-proof treatment facility of chlorine-free wool top or wool goods, equipment includes:
the multi-padding device comprises n independent padding devices which are continuously arranged, wherein each padding device comprises a soaking tank and a rolling roller, the soaking tank is used for placing shrink-proof treatment liquid for chlorine-free shrink-proof treatment, so that wool tops or wool products to be treated are soaked in the treatment liquid; the rolling rollers are used for rolling soaked wool tops or wool products, and the wool tops or wool products after being rolled by the upstream rolling rollers sequentially enter a soaking groove and rolling rollers of a downstream padding device so as to repeat soaking and rolling treatment, wherein n is a positive integer of 2-20;
A washing device for washing the padded wool tops or wool products to form washed wool tops or wool products;
the enzyme inactivation device is used for carrying out alkaline inactivation treatment on the residual protease in the washed wool tops or wool products to form enzyme-inactivated wool tops or wool products;
optionally a softening device for softening the enzyme-inactivated wool tops or wool products to form softened wool tops or wool products; and
and an optional dryer for drying the soft-treated wool tops or wool products obtained in the previous step.
In another preferred example, one or more auxiliary padding devices are arranged between or behind the padding devices of the multiple padding device, each auxiliary padding device independently comprises an auxiliary soaking tank and an auxiliary rolling roller, and auxiliary treatment liquid is placed in the auxiliary soaking tank.
In another preferred embodiment, the multiple padding apparatus, the water washing apparatus, the enzyme inactivation apparatus, the optional softening treatment apparatus, and the optional dryer are arranged in sequence.
In another preferred example, the auxiliary soaking tank is an enzyme treatment tank.
In another preferred embodiment, the enzyme treatment tank is located after the 2 nd, 3 rd, 4 th or 5 th padding mangle.
In another preferred embodiment, where n is 3, 4, 5, 6, 7, 8, 9, or 10.
In another preferred example, the immersion tank is a suction drum wash tank.
In another preferred embodiment, the shape and size of each padding device are identical.
In another preferred embodiment, each soaking tank is independently provided with a heating device or a temperature control device.
In another preferred embodiment, the water washing device comprises m water washers, wherein m is a positive integer from 1 to 10.
It is understood that within the scope of the present invention, the above-mentioned technical features of the present invention and those specifically described below (e.g. in the examples) can be combined with each other to constitute new or preferred technical solutions. Not to be reiterated herein, but to the extent of space.
Drawings
FIG. 1 is a schematic view of a chlorine-free treatment apparatus of the present invention.
Detailed Description
The inventors have conducted long and intensive studies and have unexpectedly prepared a chlorine-free scale-removing and shrink-proofing process for wool tops/wool products and a corresponding shrink-proofing treatment apparatus. The utility model discloses a shrink-proof treatment facility can get rid of the scale layer on wool fibre surface fast under the chlorine-free condition high-efficiently, makes the scale layer modified to reach the felting property who improves wool products, improve product dimensional stability. On this basis, the inventors have completed the present invention.
In particular, the inventor provides continuous processing equipment and a processing technology for shrink-proof treatment of chlorine-free wool tops and wool products. The equipment can realize a chlorine-free processing process, which comprises the steps of shrink-proof treatment, water washing, protease inactivation, softening treatment, dehydration and drying, and selects a high-efficiency integrated catalytic system consisting of an activating agent with a protease and a water-soluble aliphatic tri-substituted organic phosphine structure, metal salt and a nonionic surfactant according to the characteristic that wool fibers are protein fibers, so that the scale layer on the surface of the wool fibers can be removed synergistically and efficiently, and the scale layer is modified, thereby achieving the purposes of improving the felting property of wool products, improving the size stability of the products, and enabling the fabrics to have the anti-pilling property and the smooth hand feeling. The utility model discloses can replace chlorination shrink-proof equipment among the prior art completely, avoid the environmental pollution that the chlorination method arouses, be a clean type processing technology who accords with the environmental requirement, do not have the chlorination pollution problem. The method has the advantages of small reagent dosage, low cost, simple process, low requirement on equipment, continuous operation and realization of industrial production.
Term(s) for
As used herein, the term "wool material" includes wool, wool tops, or semi-finished products thereof that are not scale removed and shrink resistant. In addition, the term may also include wool materials that have not been completely descaled, despite being subjected to a scale and shrink resistant treatment.
As used herein, the terms "wool top/wool product," "wool top and/or wool product" are used interchangeably to refer to either wool top, or wool product, or a combination of both. The term may include both wool tops/wool articles to be treated and during or after treatment.
As used herein, the terms "chlorine-free product of the present invention" and "chlorine-free wool tops/wool products" are used interchangeably to refer to wool tops/wool products obtained by the chlorine-free descaling shrink-proof treatment process of the present invention. The chlorine-free descaling shrink-proof process of the utility model does not use organic chlorine compounds and hypochloric acid compounds (i.e. compounds containing ClO-ions or compounds capable of generating ClO-ions), so that the chlorine-free wool product (including wool tops/wool products) with excellent safety is obtained.
As used herein, the terms "shrink-proofing agent (or liquid) of the present invention", "descaling shrink-proofing agent (or liquid)" of the present invention "," chlorine-free shrink-proofing agent (or liquid) "," chlorine-free descaling shrink-proofing agent (or liquid) "are used interchangeably and refer to the shrink-proofing agent (or liquid) of the chlorine-free wool tops/wool products of the present invention.
Chlorine-free treatment equipment
The utility model also provides a chlorine-free treatment device for the method of the utility model.
A typical processing apparatus is shown in figure 1. The apparatus comprises:
a multiple padding apparatus 10, comprising n independent padding devices (not shown) arranged in series, each padding device comprising a padding tank and a rolling roller, wherein the padding tank is used for placing a shrink-proof treatment liquid for chlorine-free shrink-proof treatment so that wool tops or wool products to be treated are soaked in the treatment liquid; the rolling rollers are used for rolling soaked wool tops or wool products, and the wool tops or wool products after being rolled by the upstream rolling rollers sequentially enter a soaking groove and rolling rollers of a downstream padding device so as to repeat soaking and rolling treatment, wherein n is a positive integer of 2-20;
a washing device 20 for washing the padded wool tops or wool products to form washed wool tops or wool products;
an enzyme inactivation device 30 for performing alkaline inactivation treatment on the residual protease in the washed wool tops or wool products to form enzyme-inactivated wool tops or wool products;
an optional softening device 40 for softening the enzyme-inactivated wool tops or wool products to form softened wool tops or wool products; and
An optional dryer 50 for drying the soft-treated wool tops or wool articles obtained in the previous step.
In another preferred embodiment, the multiple padding apparatus, the water washing apparatus, the enzyme inactivation apparatus, the optional softening treatment apparatus, and the optional dryer are arranged in sequence.
In another preferred example, one or more auxiliary padding devices are further arranged between or behind the padding devices of the multiple padding device, each auxiliary padding device independently comprises an auxiliary padding tank and an auxiliary rolling roller, wherein the auxiliary padding tank is filled with a protease treatment solution without containing organic phosphine compounds and/or an organic phosphine treatment solution without containing protease.
In another preferred example, the auxiliary soaking tank is an enzyme treatment tank.
In another preferred embodiment, the enzyme treatment tank is located after the 2 nd, 3 rd, 4 th or 5 th padding mangle.
In another preferred embodiment, n is 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19 or 20, preferably 3 to 15, more preferably 4 to 10.
In another preferred embodiment, the shape and size of each padding device may be the same or different.
In another preferred embodiment, the padding machines are arranged in sequence.
In another preferred embodiment, the soaking tank is filled with the shrink-proof treatment agent (or liquid) of the present invention.
In another preferred example, the immersion tank is a suction drum wash tank.
In another preferred embodiment, each soaking tank is independently provided with or without a heating device or a temperature control device.
In another preferred embodiment, each of said heating means or temperature control means controls the temperature in the range of 25-80 ℃, preferably 30-70 ℃, more preferably 40-60 ℃, most preferably 45-55 ℃.
In another preferred embodiment, the water washing device comprises m water washers, wherein m is a positive integer of 1 to 10, preferably 1 to 6, preferably 2 to 4.
In another preferred example, each water scrubber contains solvent water.
In another preferred embodiment, the temperature of the solvent water in each of the water washers is 10 to 40 ℃, preferably 20 to 30 ℃.
In another preferred embodiment, the pH of the solvent water in each of the water washers is 6.5-7.5, preferably 7 ± 0.2.
In another preferred example, the enzyme inactivation device is a high-temperature inactivation tank and/or a hydrogen peroxide inactivation tank.
In another preferred embodiment, the temperature of the solvent water in the enzyme inactivation device is 85-100 ℃, preferably 90-98 ℃, and more preferably 92-96 ℃.
In another preferred embodiment, the enzyme inactivation device contains H2O2The solution of (1).
In another preferred embodiment, said H is contained in a solution contained in said enzyme inactivation device2O2The concentration of (B) is 0.01-50g/L, preferably 0.05-30g/L, more preferably 0.1-10 g/L.
In another preferred embodiment, the softening treatment device contains a softening treatment agent selected from the group consisting of: a wool smoothing agent, a wool softening agent, or a combination thereof.
In another preferred embodiment, the concentration of the softening agent in the softening device is about 1-50g/L, preferably 2-40g/L, and more preferably 5-25 g/L.
In another preferred example, the wool softener comprises: a silicone softener.
In another preferred embodiment, the silicone-based softener is selected from the group consisting of: silicone oil, hydrogen silicone oil, amino silicone oil, modified silicone oil, or a combination thereof.
Shrink-proof treatment agent for chlorine-free wool top/wool product
The utility model provides a descaling shrink-proof treating agent for the chlorine-free wool top/wool product. The descaling shrink-proof treatment agent of the utility model can be solid or liquid. When the chlorine-free shrink-proof agent of the utility model is in a solid state, the chlorine-free shrink-proof agent can be reconstituted into the corresponding shrink-proof treatment fluid of the chlorine-free wool tops/wool products by adding water (or aqueous solvent).
Can be used for the shrink-proof treatment agent of the chlorine-free shrink-proof treatment of the utility model comprises: (a) optionally a solvent; (b) a protease; and (c) an organophosphinic compound represented by formula A and optionally an inorganic salt;
P-(X)3A
wherein each X is independently selected from the group consisting of: substituted or unsubstituted C1-C10 hydrocarbyl, wherein said substitution refers to having one or more substituents selected from the group consisting of: -OH, -COOH (carboxyl), C2-C8 ester, -SH, -CN, C1-C3 alkyl, C1-C3 alkoxy;
and at least one X is a substituted C1-C10 hydrocarbyl group having a-OH or COOH substituent;
the weight ratio of the protease to the organic phosphine compound is 0.2-10: 0.5-20;
and the protease in the shrink-proof treatment agent is selected from the group consisting of: a neutral protease, an alkaline protease, or a combination thereof.
In another preferred embodiment, the chlorine-free treatment comprises desquamation/shrinkproof treatment of the wool material and/or the wool product.
In another preferred embodiment, the "chlorine-free" means that the shrink proofing agent does not contain an organic chlorine compound, nor a hypochloride compound selected from the group consisting of: containing ClO-Ionic (radical) compound capable of generating ClO-Ionic compounds (e.g., chlorine).
In another preferred embodiment, when the shrink-proof treatment agent contains one or more components selected from the group consisting of protease, organic phosphine compound, inorganic salt, and surfactant, the content thereof is as follows:
In another preferred embodiment, the organophosphinic compound has the formula:
P-(R1-R2)3I
wherein,
R1is a substituted or unsubstituted C2-C8 alkylene (preferably C1-C6 alkylene); and/or
R2Selected from the group consisting of: -OH, -COOH, or C2-C8 ester group, alkali metal, or alkaline earth metal.
In another preferred embodiment, in the compounds of formula I,
R1is unsubstituted C1-C6 alkylene; and/or
R2Selected from the group consisting of: -OH, and-COOH.
In another preferred embodiment, R1Selected from the group consisting of: methylene, ethylene, propylene, butylene, pentylene, hexylene, or combinations thereof.
In another preferred embodiment, the aliphatic organophosphinic compound is selected from the group consisting of: tris (3-hydroxypropyl) phosphine, tris (3-carboxypropyl) phosphine, tris (2-hydroxyethyl) phosphine, tris (4-carboxybutyl) phosphine, or a combination thereof.
In another preferred embodiment, the shrink-proof treatment agent is in a liquid state at the following use temperatures: 30-70 deg.C, preferably 40-60 deg.C, more preferably 45-55 deg.C.
In another preferred embodiment, in said chlorine-free treatment, the treated wool tops are of a size of 10-30 g/m/root wool top, preferably 20-25 g/m/root wool top.
In another preferred embodiment, in the chlorine-free treatment, n wool tops are treated simultaneously in parallel, wherein n is 10 to 100, 20 to 70, preferably 30 to 60.
The utility model discloses, each combination can have mixed together (exist with mixing mode), also can exist with non-mixing mode, and carries out the on-the-spot preparation when using.
In a preferred embodiment, the shrink-proof treatment fluid for the chlorine-free wool tops and wool products mainly comprises the following components: protease, water-soluble aliphatic tri-substituted organic phosphine compound and inorganic salt; the structure of the water-soluble aliphatic tri-substituted organic phosphine is as follows: p- (R-S)3Wherein R is alkyl containing 1-6 carbon atoms, S is hydroxyl or carboxyl and derivatives thereof; the mass concentration of the composite is 1-10 g/L; the inorganic salt is calcium chloride, and the concentration of the inorganic salt is 0-2 g/L.
In the present invention, preferred trisubstituted organophosphines include (but are not limited to): tris (3-hydroxypropyl) phosphine, tris (3-carboxypropyl) phosphine, tris (2-hydroxyethyl) phosphine, tris (4-carboxybutyl) phosphine, or a combination thereof.
In another preferred embodiment, the protease comprises a neutral protease, an alkaline protease, or a combination thereof.
In another preferred embodiment, the neutral protease is a protease with neutral pH optimum (e.g., about 6.8-7.0), and the molecular weight is generally 35-40 kD. Neutral proteases suitable for use in the present invention include commercially available or conventionally prepared neutral proteases, such as neutral proteases from microorganisms, Neutrase, or combinations thereof.
In another preferred embodiment, the alkaline protease is a protease with an alkaline pH optimum (e.g., about 9-11), and the molecular weight is typically 26-34 kD. The alkaline protease suitable for use in the present invention includes alkaline proteases commercially available or prepared by conventional methods, such as alkaline protease derived from Bacillus licheniformis (molecular weight about 27300, endoprotease belonging to the serine type), alkaline protease derived from Streptomyces, 2709 alkaline protease, Novo protease, Carsberg protease, etc.
In the shrink-proof liquid of the present invention, the concentration of the protease is generally 0.1-25g/L, preferably 0.2-10g/L, more preferably 0.5-5 g/L. The protease is generally used in an amount (or concentration) of 1X 10 in International Units (IU)4-1×108The U/L shrink-proof liquid is used,preferably 5 x 104-5×107U/L, more preferably 1X 105-1×107U/L。
In another preferred embodiment, the shrink-proof treatment liquid of the present invention further contains a nonionic surfactant (e.g., JFC) or an anionic surfactant. Representative nonionic surfactants include (but are not limited to): polyoxyethylene type surfactants such as alkylphenol ethoxylates (APEO), fatty acid polyoxyethylene esters (AE), fatty acid methyl ester ethoxylates (FMEE), and polyhydric alcohol type surfactants such as sorbitan esters including Tween and Span, or combinations thereof. Representative examples include: tween, Span, JFC, or combinations thereof. Representative anionic surfactants include (but are not limited to): sodium dodecylbenzene sulfonate, Sodium Dodecyl Sulfate (SDS), cetyl sulfonate, or a combination thereof.
Generally, the concentration of the surfactant is 0.001 to 1.0 wt% or 0.01 to 10g/L, preferably 0.1 to 2 g/L.
Preferably, the pH value of the shrink-proof treatment liquid is 7-10.5.
In another preferred embodiment, the utility model provides a shrink-proof treatment fluid for chlorine-free wool tops and wool products, which comprises the following main components in percentage by mass:
the concentration of the tri-substituted organic phosphine is 1-10g/L
Calcium chloride with concentration of 0-2 g/L
Protease with a concentration of 0.5-5 g/L
The balance of water.
The shrink-proof treating agent (liquid) of the utility model can directly treat wool tops/wool products, thereby obtaining the wool tops/wool products with scale removal and shrink-proof functions.
Compared with the chlorine-containing shrink-proof treatment liquid in the prior art, the shrink-proof treatment liquid of the present invention does not contain organic chlorine compounds, nor hypochlorous acid compounds (i.e. compounds containing ClO-ions, or compounds capable of generating ClO-ions such as Cl)2). The organic chlorine compound comprises DCCA, chloroform, carbon tetrachloride, TCCA and the like.
In another preferred embodiment, the anti-shrink treatment fluid for chlorine-free wool tops and wool products of the present invention mainly comprises: protease, water-soluble aliphatic tri-substituted organic phosphine compound and inorganic salt.
Wherein the structure of the water-soluble aliphatic tri-substituted organic phosphine is as follows: p- (R-S) 3
R is a C1-6 alkyl group, and S is hydroxyl (-OH) or carboxyl (-COOH) and its derivatives. The using amount is 1 g-10 g/L; the inorganic salt is calcium chloride and the like, and the dosage of the inorganic salt is 0 g/L-2 g/L.
The tri-substituted organic phosphine is as follows: at least one of tris (3-hydroxypropyl) phosphine, tris (3-carboxypropyl) phosphine, tris (2-hydroxyethyl) phosphine, and tris (4-carboxybutyl) phosphine.
The protease is neutral protease, alkaline protease and the like, and the concentration of the protease is 0.5 g/L-5 g/L.
The pH value of the shrink-proof treatment liquid is 7-10.5.
In another preferred example, the shrink-proof treatment liquid comprises the following main components in percentage by mass:
the concentration of the tri-substituted organic phosphine is 1-10 g/L
Calcium chloride with concentration of 0-2 g/L
Protease with a concentration of 0.5-5 g/L
The balance of water.
Shrink-proof treatment method (technology) for chlorine-free wool top or wool product
Still provide a shrink-proof processing method of chlorine-free wool top or wool goods, wherein use the utility model discloses equipment is handled wool top/wool goods.
A shrink-proof treatment method for chlorine-free wool tops or wool products comprises the following steps:
(a) providing chlorine-free wool tops or wool products to be treated and the shrink-proof treatment agent for the chlorine-free wool tops or the wool products;
(b) Carrying out n-times padding treatment on the chlorine-free wool tops or wool products to be treated by using the shrink-proof treatment agent so as to obtain padded wool products, wherein n is a positive integer of 2-20;
(c) washing the padded chloride-free wool tops or wool products with water to obtain washed chloride-free wool tops or wool products;
(d) and carrying out enzyme inactivation treatment on the washed chlorine-free wool tops or wool products so as to obtain the shrink-proof chlorine-free wool tops or wool products.
In a preferred embodiment, a continuous processing technology for shrink-proof treatment of chlorine-free wool tops and wool products is provided, which comprises the following steps:
1) descaling and shrink-proofing treatment: the wool top/wool product is arranged, leveled and conveyed into one or more liquid tanks with shrink-proof treatment at a constant speed by a roller, and is alternately soaked and rolled (for example, for 3 to 10 times), and the process conditions are as follows: the pH value of the shrink-proof treatment liquid is 7-10.5, and the temperature is 40-50 ℃; wherein the total time of infiltration and rolling is 1-5 minutes;
preferably, the wool tops are leveled side by side and conveyed into a plurality of liquid tanks with shrink-proof treatment at a constant speed through rollers to be alternately soaked and rolled (extruded) for 3-10 times, and the process conditions are as follows: the pH value of the shrink-proof treatment liquid is 7-10.5, and the temperature is 40-50 ℃; the rolling liquid ratio of the belt is 60-150%; the process conveying speed is 3-15 m/min (preferably 3-8 m/min), and the total time of infiltration and rolling is 1-5 min;
2) Washing with water: conveying the treated wool tops into 1-4 clear water tanks for washing for multiple times under the action of a roller to remove residual biological enzyme activators and enzyme preparations and prevent the wool from being eroded continuously;
3) inactivation of protease: quickly passing the washed wool tops through a hot water tank at 85-95 ℃ or a solution containing 0.1-1 g/L of hydrogen peroxide, and inactivating the protease which is not completely washed away;
4) softening treatment: soaking the wool tops subjected to inactivation treatment in a groove of a conventional wool smoothing agent or an organic silicon softening agent for general softening treatment to improve the hand feeling of the wool fabric;
5) dehydrating and drying;
the shrink-proof treatment liquid mainly comprises:
the concentration of the tri-substituted organic phosphine is 1-10 g/L
Calcium chloride with concentration of 0.3-2 g/L
Protease with a concentration of 0.5-5 g/L
The balance of water
The tri-substituted organic phosphine is as follows: at least one of tris (3-hydroxypropyl) phosphine, tris (3-carboxypropyl) phosphine, tris (2-hydroxyethyl) phosphine, and tris (4-carboxybutyl) phosphine.
In another preferred embodiment, the soaking and rolling operations can be repeated a plurality of times, for example 3-10 times.
In the present invention, the total time of the soaking and rolling treatment is not particularly limited, and is usually 0.5 to 20 minutes, preferably 1 to 10 minutes, and more preferably 1 to 5 minutes.
The utility model only needs very short total time of the soaking/rolling operation, which is because the chlorine-free descaling shrink-proof treatment agent of the utility model can descale with high efficiency and almost without damage.
In another preferred embodiment, the chlorine-free shrink-proofing process is continuous, wherein the speed of transport in the continuous process may be 0.5-20 m/min, preferably 1-10 m/min.
In a preferred embodiment of the present invention, the treatment process comprises:
1) shrink-proof treatment: and (3) carrying out scale stripping treatment on wool tops under the action of a protease integrated catalytic system. Under the condition that each wool top has no tension, the wool tops are flattened side by side, conveyed into a high-efficiency catalytic system composed of protease, a water-soluble aliphatic tri-substituted organic phosphine biological enzyme activator and an inorganic salt catalyst at a constant speed through a roller, or a conventional nonionic surfactant can be added as an auxiliary penetrating agent, the pH value is 7-10.5, the temperature of the catalytic system is 40-50 ℃, after the wool tops are completely soaked (the soaking speed and the exchange speed of wool fibers and surrounding treatment liquid can be accelerated through equipment such as a suction roller), the wool tops are extruded through the roller action, and the liquid carrying rate is 60-150%. And then conveying the wool tops into a catalytic system at the temperature of 40-50 ℃, extruding the wool tops through a roller after soaking, repeatedly padding, controlling the process speed at 3-15 m/min (optionally 3-8 m/min), carrying out padding for 3-10 times in treatment fluid of the same integrated catalytic system under the same treatment condition according to the difference of wool counts and product quality requirements, and finally conveying the wool tops to subsequent related treatment tanks to achieve the continuous automatic effect.
2) And (5) washing with water. And (3) conveying the treated wool tops into 1-4 clear water tanks for washing for multiple times under the action of a roller to remove residual biological enzyme activators and enzyme preparations and prevent the wool from being eroded continuously.
3) And (4) inactivating the protease. And (3) uniformly and quickly passing the wool tops cleaned in the second step through a boiling water tank or a solution containing 0-1 g/L of hydrogen peroxide. To inactivate proteases that are not completely washed away.
4) And (6) softening. The wool tops after inactivation treatment are soaked in a conventional wool smoothing agent or an organic silicon softening agent (namely, in the groove type softening treatment, universal softening treatment is carried out, and the softening agent is hydrogen-containing silicone oil, amino silicone oil, modified silicone oil or emulsion thereof) so as to improve the hand feeling of the wool fabric.
5) Dehydrating and drying (by conventional method).
Chlorine-free wool top/wool product
The utility model also provides a use the chlorine-free shrink-proof treatment process obtains, hardly has or does not have the remaining shrink-proof chlorine-free wool top/wool goods of organochlorine.
As used herein, the term "etofencin" or "etofencin" product "refers to a shrink-resistant chlorine-free wool top/wool product that is obtained with the chlorine-free shrink-proof treatment process of the present invention with little or no organic chlorine residue.
The wool top or wool product (i.e. the affin product) treated by the chlorine-free treatment of the present invention has excellent properties, including (but not limited to):
(a) high scale layer removal rate: the treated wool product has a wool top scale removal rate of 80-100%, preferably 90-100%, more preferably 95-100%, such as 99-100%, compared to the wool product to be treated.
(b) Low shrinkage: the absolute value of the shrinkage of the treated wool product compared to the wool product to be treated is less than or equal to 10%, preferably less than or equal to 8%, preferably less than or equal to 6%, more preferably less than or equal to 5%, most preferably less than or equal to 3%, wherein the determination method is the International wool Secretariat TWC.TM31 test method.
(c) High strength retention: after the shrink-proof treatment method is used for treatment, compared with the wool product to be treated, the strength of the treated wool product is kept to be more than or equal to 80%, preferably more than or equal to 82%, and more preferably more than or equal to 84%.
(d) High elongation retention: after the shrink-proof treatment method is used for treatment, compared with the wool product to be treated, the elongation of the treated wool product is kept to be more than or equal to 70%, preferably more than or equal to 75%, and more preferably more than or equal to 80%.
(e) Excellent wetting and permeability properties: the drip diffusion time (GB/T21655.1-2008) is increased from not less than 10 minutes before treatment to not more than 10 seconds.
Mechanisms and advantages of treatment apparatus
To facilitate understanding of the present invention, the inventors provide the following mechanism. However, it should be understood that the present invention is not limited by this mechanism.
In the utility model, the protease mainly has the function of degrading scales on the surface of the wool fiber through hydrolysis; on one hand, the water-soluble aliphatic tri-substituted organic phosphine can quickly reduce a large number of disulfide bonds in scales and activate reaction substrates through the unique effect of the water-soluble aliphatic tri-substituted organic phosphine on disulfide bonds in wool, so that the reaction of protease and wool macromolecules is facilitated, on the other hand, the water-soluble aliphatic tri-substituted organic phosphine has a good stabilizing effect on the activity of the protease, the reduction of the activity of the protease in an integrated catalytic system can be effectively reduced, and meanwhile, the catalytic effect of the protease can be further activated, so that the quick reaction effect is generated. In addition, the main function of the inorganic salt catalyst is to further activate the protease; and the main function of the surfactant is to assist the treatment fluid to be wetted and penetrated on the surface of the wool fiber as soon as possible.
In the utility model, multiple padding or repeated padding is also the necessary condition for realizing the rapid process. In the repeated padding process, the rapid contact and action of the protease and the activating agent with the surface of the wool fiber are forcibly realized, and simultaneously, the cleaning of reactants and hydrolysis products is facilitated, and the further proceeding of the reaction is facilitated.
Compared with the prior art, the utility model has the following main advantages:
(1) is environment-friendly, and does not adopt chlorine-containing organic matters or chlorine. The high-efficiency catalytic system mainly comprising protease and an activator with a water-soluble organic phosphine structure is used as a treating fluid to finish wool, the synergistic effect of the protease and the activator is utilized to achieve the mercerizing shrink-proof continuous processing of the chlorine-free wool tops, no toxic and harmful substances are generated in the treatment process, the pollution of the chlorinated mercerizing to the environment is fundamentally solved, the concept of ecological spinning is met, and the environmental pollution is not caused
(2) The equipment is simple to operate and easy to control.
(3) High processing efficiency and high processing speed. Compared with the known shrink-proof process by protease method, the treatment speed of the utility model is high, the shrink-proof treatment of wool can be completed within 1-5 min, and the mechanical property of the wool is ensured within an acceptable range.
(4) Is suitable for large-scale production. The utility model discloses technology requires lowly to equipment, but the serialization operation is favorable to realizing the industrial production.
The present invention will be further described with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. The experimental procedures, in which specific conditions are not noted in the following examples, are generally carried out according to conventional conditions or according to conditions recommended by the manufacturers. Unless otherwise indicated, percentages and parts are by weight.
The reagents mentioned in the examples are not specifically indicated, and are all commercially available.
The treatment fluid of the utility model is prepared by weighing protease, water-soluble aliphatic tri-substituted organic phosphine compound, inorganic salt and surfactant according to the amount of the main formula and preparing by a general mass concentration (g/L) preparation method. The organic phosphine compounds are all produced by Tianjin coastal oriental science and technology limited.
In examples 1 to 5, chlorine-free shrink-proofing treatment equipment shown in FIG. 1 was used.
Example 1
In this example, a continuous quintuple padding process was used to perform chlorine-free shrink-proofing on wool tops.
The specification of the whole wool tops to be treated is 70. The process comprises the following steps:
a first groove: and (5) padding the treatment fluid. The tank is a suction drum (type) washing tank (universal device) with the width of 1 meter, the volume of 360 liters and the circumference of one meter, an automatic heating device (universal device) is arranged in the suction drum tank, an efficient catalytic solution mainly comprising 3g/L of alkaline protease (alkali protease) and 3g/L of tris (3-hydroxypropyl) phosphine (adding 1g/L of nonionic surfactant JFC) is filled, the pH is 9 (taking disodium hydrogen phosphate and sodium dihydrogen phosphate as pH regulators), and the temperature is controlled to be 50 ℃.
The wool tops are evenly laid on a leather roller side by side and enter treatment fluid at a constant speed of 8 m/min, so that the wool tops are completely wetted, and the appearance of each fiber in the wool tops is ensured to be evenly and thoroughly treated; pressurizing the wool tops by a pressurizing roller to ensure that the mangling rate of the wool tops is about 135 percent; the wool tops with enzyme solution were then fed into a second treatment tank at a rate of 8 m/min. 15 seconds are consumed from the time when the wool tops enter the first tank treatment liquid to the time when the wool tops enter the second tank treatment liquid.
A second groove: and (5) padding the treatment fluid. As well as the first slot.
A third groove: and (5) padding the treatment fluid. As well as the first slot.
A fourth groove: and (5) padding the treatment fluid. As well as the first slot.
A fifth groove: and (5) padding the treatment fluid. As well as the first slot. From the start of the first slot to the end of the fifth slot, it took 15 seconds × 5 seconds to 75 seconds.
A sixth groove: and (5) washing with water. And (3) rolling and washing the wool tops to clean the reagents, enzymes and degraded products attached to the surfaces of the wool fibers, wherein the water temperature is normal temperature and the pH value is 7.0.
A seventh groove: and (5) washing for the second time. The same as the sixth groove.
An eighth groove: and (3) washing at high temperature to play a role in enzyme inactivation and prevent subsequent wool fibers from being continuously eroded, wherein the temperature is 95 ℃ and the time is 15 seconds.
A ninth groove: the wool fibers are softened by conventional softening treatment to achieve a softening effect and improve hand feeling. Then the wool tops are dehydrated and dried conventionally (for example, the drying process condition is that the drying temperature is 70-90 ℃ and the drying time is 3-10 minutes).
The speed of the process is 8 m/min, and the treatment solution is padded for 5 times. The scale stripping effect of the wool fiber treated by the process is sufficient (about 99-100%).
Compared with the wool before treatment, the strength of the wool treated by the process is kept at 85%, and the elongation is kept at 83%.
The wool treated by the process has the following test result of 5 multiplied by 5A according to the test method of TWC.TM31 of International wool Secretarium: -4.86%.
The chlorine content of the treated wool was measured, and as a result, no residual chlorine-containing component (organic matter) was detected.
Example 2
In this example, a continuous process of six-fold padding was used to perform chlorine-free shrink-proofing on wool tops.
The specification of the full-wool tops to be treated is 56. The process comprises the following steps:
a first groove: and (5) padding the treatment fluid. The tank is a suction drum tank with the width of 1 meter, the volume of 360 liters and the circumference of one meter, an automatic heating device is arranged in the suction drum tank, a high-efficiency catalytic solution containing 3g/L of alkaline protease and 3g/L of tris (3-hydroxypropyl) phosphine is filled in the suction drum tank, the pH value is 10.5, and the temperature is controlled to be 50 ℃.
The wool tops are evenly laid on a leather roller side by side and enter the treatment fluid at a constant speed of 3.8 m/min, so that the wool tops are completely wetted, and the appearance of each fiber in the wool tops is ensured to be evenly and thoroughly treated; pressurizing the wool tops by a pressurizing roller to ensure that the mangling rate of the wool tops is 130%; the wool tops with enzyme solution were then fed into a second treatment tank at a rate of 3.8 m/min. 31.5 seconds are consumed from the time when the wool tops enter the first tank treatment liquid to the time when the wool tops enter the second tank treatment liquid.
A second groove: and (5) padding the treatment fluid. As well as the first slot.
A third groove: and (5) padding the treatment fluid. As well as the first slot.
A fourth groove: and (5) padding the treatment fluid. As well as the first slot.
A fifth groove: and (5) padding the treatment fluid. As well as the first slot.
A sixth groove: and (5) padding the treatment fluid. As well as the first slot. From the start of the first slot to the end of the sixth slot, it took 31.5 seconds × 6 to 189 seconds.
A seventh groove: and (5) washing with water. And (3) rolling and washing wool tops to clean reagents, enzymes and degradation products attached to the surfaces of the wool fibers, wherein the water temperature is normal temperature, and the PH is 7.0.
An eighth groove: and (5) washing for the second time. The same as the seventh groove.
A ninth groove: and (3) washing at high temperature to play a role in enzyme inactivation and prevent subsequent wool fibers from being continuously eroded, wherein the temperature is 95 ℃ and the time is 15 seconds.
A tenth groove: wool tops are padded with 20g/L wool softener solution, so that wool fibers are softened to achieve a softening effect, and the hand feeling is improved. The temperature of the softening agent solution is 40 ℃, the pH value is 7.0, and the time is 15 seconds. And then dehydrating and drying the wool tops.
The speed of the process is 3.8 m/min, and the treatment solution is padded for 6 times. The scale stripping effect of the wool fiber treated by the process is sufficient (about 99-100%).
Compared with the wool before treatment, the strength of the wool treated by the process is kept 83%, and the elongation is kept 72%.
The wool treated by the process has the following test result of 5 multiplied by 5A according to the test method of TWC.TM31 of International wool Secretarium: -3.82%.
The chlorine content of the treated wool was measured, and as a result, no residual chlorine-containing component (organic matter) was detected.
Example 3
In this example, a continuous quintuple padding process was used to perform chlorine-free shrink-proofing on wool tops.
The specification of the whole wool tops to be treated is 90. The process comprises the following steps:
a first groove: and (5) padding the treatment fluid. The tank is a suction drum tank with the width of 1 meter, the volume of 360 liters and the circumference of one meter, an automatic heating device is arranged in the suction drum tank, a high-efficiency catalytic solution of 3g/L of alkaline protease, 3g/L of tri (3-carboxypropyl) phosphine and 0.3g/L of anhydrous calcium chloride (adding 1g/L of nonionic surfactant JFC) is filled in the tank, the pH value is 8.5 (adjusting the pH value by using a proper amount of sodium carbonate or sodium hydroxide solution), and the temperature is controlled to be 50 ℃.
The wool tops are evenly laid on a leather roller side by side and enter the treatment fluid at a constant speed of 3.8 m/min, so that the wool tops are completely wetted, and the appearance of each fiber in the wool tops is ensured to be evenly and thoroughly treated; pressurizing the wool tops by a pressurizing roller to ensure that the mangling rate of the wool tops is 130%; the wool tops with enzyme solution were then fed into a second treatment tank at a rate of 3.8 m/min. 31.5 seconds are consumed from the time when the wool tops enter the first tank treatment liquid to the time when the wool tops enter the second tank treatment liquid.
A second groove: and (5) padding the treatment fluid. As well as the first slot.
A third groove: and (5) padding the treatment fluid. As well as the first slot.
A fourth groove: and (5) padding the treatment fluid. As well as the first slot.
A fifth groove: and (5) padding the treatment fluid. As well as the first slot. From the start of the first slot to the end of the fifth slot, the time taken was 31.5 seconds × 5 to about 158 seconds.
A sixth groove: and (5) washing with water. And (3) rolling and washing the wool tops to clean the reagents, enzymes and degraded products attached to the surfaces of the wool fibers, wherein the water temperature is normal temperature and the pH value is 7.0.
A seventh groove: and (5) washing for the second time. The same as the sixth groove.
An eighth groove: and (3) washing at high temperature to play a role in enzyme inactivation and prevent subsequent wool fibers from being continuously eroded, wherein the temperature is 95 ℃ and the time is 15 seconds.
A ninth groove: wool tops are padded with 20g/L wool softener solution, so that wool fibers are softened to achieve a softening effect, and the hand feeling is improved. The temperature of the softening agent solution is 40 ℃, the pH value is 6.0, and the time is 15 seconds. And then dehydrating and drying the wool tops.
The speed of the process is 3.8 m/min, and the treatment solution is padded for 5 times. The scale stripping effect of the wool fiber treated by the process is sufficient (about 99-100%).
Compared with the wool before treatment, the strength of the wool treated by the process is maintained at 81%, and the elongation is maintained at 80%.
The wool treated by the process has the following test result of 5 multiplied by 5A according to the test method of TWC.TM31 of International wool Secretarium: -2.98%.
The chlorine content of the treated wool was measured, and as a result, no residual chlorine-containing component (organic matter) was detected.
Example 4
In this example, a continuous quintuple padding process was used to perform chlorine-free shrink-proofing on wool tops.
The specification of the full-wool tops to be treated is 80. The process comprises the following steps:
a first groove: and (5) padding the treatment fluid. The tank is a suction drum tank with the width of 1 meter, the volume of 360 liters and the circumference of one meter, an automatic heating device is arranged in the suction drum tank, a high-efficiency catalytic solution mainly containing 3g/L of alkaline protease, 3g/L of tri (2-hydroxyethyl) phosphine and 0.3g/L of anhydrous calcium chloride (adding 1g/L of nonionic surfactant JFC) is filled, the pH value is 7.5, and the temperature is controlled to be 50 ℃.
The wool tops are evenly laid on a leather roller side by side and enter the treatment fluid at a constant speed of 4.5 m/min, so that the wool tops are completely wetted, and the appearance of each fiber in the wool tops is ensured to be evenly and thoroughly treated; pressurizing the wool tops by a pressurizing roller to ensure that the mangling rate of the wool tops is 130%; the wool tops with enzyme solution were then fed into a second treatment tank at a rate of 4.5 m/min. 26.7 seconds are spent from the entry of the wool tops into the first tank treatment liquid to the entry of the wool tops into the second tank treatment liquid.
A second groove: and (5) padding the treatment fluid. As well as the first slot.
A third groove: and (5) padding the treatment fluid. As well as the first slot.
A fourth groove: and (5) padding the treatment fluid. As well as the first slot.
A fifth groove: and (5) padding the treatment fluid. As well as the first slot. Starting from the first slot to the end of the fifth slot, it took 26.7 seconds × 5 to about 134 seconds.
A sixth groove: and (5) washing with water. And (3) rolling and washing the wool tops to clean the reagents, enzymes and degraded products attached to the surfaces of the wool fibers, wherein the water temperature is normal temperature and the pH value is 7.0.
A seventh groove: and (5) washing for the second time. The same as the sixth groove.
An eighth groove: and (3) washing at high temperature to play a role in enzyme inactivation and prevent subsequent wool fibers from being continuously eroded, wherein the temperature is 95 ℃ and the time is 15 seconds.
A ninth groove: wool tops are padded with 20g/L wool softener solution, so that wool fibers are softened to achieve a softening effect, and the hand feeling is improved. The temperature of the softening agent solution is 40 ℃, the pH value is 6.0, and the time is 15 seconds. And then dehydrating and drying the wool tops.
The speed of the process is 4.5 m/min, and the treatment solution is padded for 5 times. The scale stripping effect of the wool fiber treated by the process is sufficient (about 99-100%).
Compared with the wool before treatment, the strength of the wool treated by the process is kept at 82%, and the elongation is kept at 81%.
The wool treated by the process has the following test result of 5 multiplied by 5A according to the test method of TWC.TM31 of International wool Secretarium: -3.56%.
Example 5
In this example, a continuous process of seven-pad padding was used to perform chlorine-free shrink-proofing on wool tops.
The specification of the full-wool tops to be treated is 70. The process comprises the following steps:
a first groove: and (5) padding the treatment fluid. The tank is a suction drum tank with the width of 1 meter, the volume of 360 liters and the circumference of one meter, an automatic heating device is arranged in the suction drum tank, high-efficiency catalytic solution mainly containing 2g/L of alkaline protease, 3g/L of tri (4-carboxybutyl) phosphine and 0.3g/L of anhydrous calcium chloride (optional: adding 1g/L of nonionic surfactant JFC or anionic surfactant) is filled, the pH value is 8, and the temperature is controlled to be 50 ℃.
The wool tops are evenly laid on a leather roller side by side and enter treatment fluid at a constant speed of 6 m/min, so that the wool tops are completely wetted, and the appearance of each fiber in the wool tops is ensured to be evenly and thoroughly treated; pressurizing the wool tops by a pressurizing roller to ensure that the mangling rate of the wool tops is 130%; the wool tops with enzyme solution were then fed into a second treatment tank at a rate of 6 m/min. It takes 20 seconds from the entry of the wool tops into the first tank treatment liquid to the entry into the second tank treatment liquid.
A second groove: and (5) padding the treatment fluid. As well as the first slot.
A third groove: and (5) padding the treatment fluid. As well as the first slot.
A fourth groove: and (5) padding the treatment fluid. As well as the first slot.
A fifth groove: and (5) padding the treatment fluid. As well as the first slot.
A sixth groove: and (5) padding the treatment fluid. As well as the first slot.
A seventh groove: and (5) padding the treatment fluid. As well as the first slot. From the start of the first slot to the end of the seventh slot, it took 20 seconds × 7 to 140 seconds.
An eighth groove: and (5) washing with water. And (3) rolling and washing the wool tops to clean the reagents, enzymes and degraded products attached to the surfaces of the wool fibers, wherein the water temperature is normal temperature and the pH value is 7.0.
A ninth groove: and (5) washing for the second time. The same as the eighth groove.
A tenth groove: and (3) washing at high temperature to play a role in enzyme inactivation and prevent subsequent wool fibers from being continuously eroded, wherein the temperature is 95 ℃ and the time is 15 seconds.
An eleventh groove: wool tops are padded with 20g/L wool softener solution, so that wool fibers are softened to achieve a softening effect, and the hand feeling is improved. The temperature of the softening agent solution is 40 ℃, the pH value is 6.0, and the time is 15 seconds. And then dehydrating and drying the wool tops.
The speed of the process is 6 m/min, and the treatment solution is padded for 7 times. The scale stripping effect of the wool fiber treated by the process is sufficient (about 99-100%).
Compared with the wool before treatment, the strength of the wool treated by the process is kept at 82%, and the elongation is kept at 80%.
The wool treated by the process has the following test result of 5 multiplied by 5A according to the test method of TWC.TM31 of International wool Secretarium: -3.01%.
Example 6
In this example, a fourfold pad continuous process was used to perform chlorine-free shrink-proofing on wool products.
The product to be treated is a wool product (serge). The method comprises the following steps:
the method comprises the following steps of padding protease integrated catalytic treatment fluid by using four groups of Kroy deepim reaction boxes (each group is 1.5 m deep, 1.8 m wide and 0.4 m thick), wherein the treatment fluid mainly comprises the following components: 1.8g/L of alkaline protease, 3.0g/L of tri (4-carboxybutyl) phosphine biological enzyme activator and 0.3g/L of anhydrous calcium chloride (and also can be added with nonionic surfactant JFC1g/L) high-efficiency catalytic solution, the pH value is 7.5, and the temperature is controlled to be 50 ℃. Sequentially feeding the serge to be treated into four groups of Kroy deepim reaction boxes, performing quadruple padding treatment for 2 minutes at a constant speed of 6 meters per minute, controlling the liquid carrying rate between each group at 100%, and then performing water washing, inactivation, softening and drying treatment.
After the treatment, the wool product not only has good shrink-proof performance, but also has greatly improved wetting and penetrating performance, and the dripping water diffusion time (according to GB/T21655.1-2008) is improved to be less than or equal to 10 seconds from more than or equal to 10 minutes before the treatment.
Comparative example 1
Treatment by soaking
The descaling shrink-proof treatment is carried out by adopting a conventional soaking method, and the method comprises the following steps:
the wool tops (70 pieces, 20g) were soaked in the soaking solution sufficiently for 20 minutes or 60 minutes (50 ℃). After the soaking treatment, the post-treatment was carried out by a conventional method (similar to example 1) including 3 times of water washing, then enzyme inactivation treatment and softening treatment, and finally dehydration and drying.
Wherein, the formula of the soaking treatment liquid is as follows: 3g/L of alkaline protease (alkali protease), 1g/L of nonionic surfactant JFC (pH 8.5) and water as a solvent.
The results show that when the soaking time was 20 minutes, the descaling of part of the wool was insufficient. When the soaking time is 60 minutes, the desquamation effect of the wool is basically uniform, but the condition that the desquamation of the wool is insufficient exists in a small amount of wool. This indicates that the soaking process is not suitable for mass production due to long time consumption and non-uniform treatment effect.
Comparative example 2
Soaking-steaming treatment
The comparative example uses a conventional batch type, and the descaling and shrink-proof treatment is carried out by a soaking-steaming method. The method comprises the following steps:
wool tops (70 counts, 20g) were thoroughly soaked in a soaking solution (50 ℃, mangle ratio 120%), presoaked for about 1 minute, and then steamed (50 ℃) in a steaming box for 25 minutes, during which steaming solution (same composition as the soaking solution) was replenished at 5, 10, 15 and 20 minutes. The soak-steam treatment took 26 minutes.
After the soaking-steaming treatment, the post-treatment was carried out by a conventional method (similar to example 1) including 3 times of water washing, then enzyme inactivation treatment and softening treatment, and finally dehydration and drying.
The formulation of the soak solution was similar to that of the soak solution of example 1, but the soak solution did not contain tris (3-hydroxypropyl) phosphine. Namely, the formula is as follows: 3g/L of alkaline protease (alkal i protease) and 3g/L of nonionic surfactant JFC1 g/L.
As a result:
after the wool is subjected to the shrink-proof treatment, the sharp corners of the scales on the surface of the wool are basically all cut off. But the uniformity is poor, wherein the surface scales of the thinner wool are fuzzy, and the thicker wool scale layer is very thin, which shows that the treatment process has better stripping effect on the fine wool scales than on the thicker wool.
The strength of the treated fiber is 10.34cN, and the strength retention rate is 83.25%; the elongation was 32.30% and the elongation retention was 64.77%. This shows that the wool treated by this process can meet the requirements of shrinkproof, the loss of breaking strength is in acceptable range, but the loss of elongation is relatively large.
Furthermore, the whole soaking-steaming treatment took as long as 26 minutes, and the treatment effect was much inferior to examples 1 to 5. On the contrary, the total time of the multiple padding in examples 1 to 5 of the present invention was very short (5 minutes or less, preferably 3 minutes or less), and the descaling effect was more uniform and the shrinkproof property was more excellent.
The utility model has the outstanding characteristics of chlorine-free, quick continuous processing to reach and replace chlorination shrink-proof method completely, improve the not enough of exclusive use protease biological treatment technology, perfect protease biological treatment method, finally reach the optimal treatment effect, improve the purpose of full hair product quality.
All documents mentioned in this application are incorporated by reference into this application as if each were individually incorporated by reference. Furthermore, it should be understood that various changes and modifications of the present invention may be made by those skilled in the art after reading the above teachings of the present invention, and these equivalents also fall within the scope of the appended claims.

Claims (10)

1. An apparatus for shrink-proofing a chlorine-free wool top or wool product, comprising:
the multi-padding device comprises n independent padding devices which are continuously arranged, wherein each padding device comprises a soaking tank and a rolling roller, the soaking tank is used for placing shrink-proof treatment liquid for chlorine-free shrink-proof treatment, so that wool tops or wool products to be treated are soaked in the treatment liquid; the rolling rollers are used for rolling soaked wool tops or wool products, and the wool tops or wool products after being rolled by the upstream rolling rollers sequentially enter a soaking groove and rolling rollers of a downstream padding device so as to repeat soaking and rolling treatment, wherein n is a positive integer of 2-20;
a washing device for washing the padded wool tops or wool products to form washed wool tops or wool products;
the enzyme inactivation device is used for carrying out alkaline inactivation treatment on the residual protease in the washed wool tops or wool products to form enzyme-inactivated wool tops or wool products;
optionally a softening device for softening the enzyme-inactivated wool tops or wool products to form softened wool tops or wool products; and
And an optional dryer for drying the soft-treated wool tops or wool products obtained in the previous step.
2. The shrink-proof treatment apparatus according to claim 1, wherein one or more auxiliary padding devices are further provided between or after the respective padding devices of the multiple padding apparatus, the respective auxiliary padding devices independently comprising an auxiliary padding tank and an auxiliary rolling roller, wherein an auxiliary treatment liquid is placed in the auxiliary padding tank.
3. The shrink-resistant treatment apparatus according to claim 1, wherein the multiple padding device, the water washing device, the enzyme inactivation device, the optional softening treatment device and the optional dryer are arranged in sequence.
4. The shrink-resistant process kit of claim 2 wherein the auxiliary soaking tank is an enzyme treatment tank.
5. The shrink-resistant process kit of claim 2 wherein the enzyme treatment tank is located after the 2 nd, 3 rd, 4 th or 5 th padding mangle.
6. The shrink-resistant treatment device of claim 1 wherein n is 3, 4, 5, 6, 7, 8, 9, or 10.
7. The shrink-resistant treatment apparatus according to claim 1 wherein the steeping cistern is a suction drum wash tank.
8. The shrink-resistant treatment apparatus according to claim 1 wherein the padding devices are identical in shape and size.
9. The shrink-resistant treatment apparatus according to claim 1, wherein each immersion tank is independently provided with a heating device or a temperature control device.
10. The shrinkproof treatment apparatus of claim 1 wherein the water washing means comprises m water washers, wherein m is a positive integer of 1 to 10.
CN201620120865.6U 2016-02-15 2016-02-15 A equipment that is used for former no chlorine shrink resistant who foresees goods of wool Expired - Fee Related CN205501618U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106757921A (en) * 2016-11-15 2017-05-31 天津工业大学 A kind of continuous quick kiering equipment of biology enzyme for cotton fiber yarn fabric
CN108660773A (en) * 2018-04-28 2018-10-16 天津工业大学 A kind of decrement mellowing method and equipment for matte wool product
CN110331593A (en) * 2019-07-12 2019-10-15 常熟市新光毛条处理有限公司 A kind of quick Antishrinking method of wool tops
CN115613360A (en) * 2021-07-15 2023-01-17 上海信诺展创纱业有限公司 Anti-pilling treatment agent for wool and method for preparing anti-pilling wool by using anti-pilling treatment agent

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106757921A (en) * 2016-11-15 2017-05-31 天津工业大学 A kind of continuous quick kiering equipment of biology enzyme for cotton fiber yarn fabric
CN108660773A (en) * 2018-04-28 2018-10-16 天津工业大学 A kind of decrement mellowing method and equipment for matte wool product
CN110331593A (en) * 2019-07-12 2019-10-15 常熟市新光毛条处理有限公司 A kind of quick Antishrinking method of wool tops
CN115613360A (en) * 2021-07-15 2023-01-17 上海信诺展创纱业有限公司 Anti-pilling treatment agent for wool and method for preparing anti-pilling wool by using anti-pilling treatment agent

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