CN205394107U - Portable disc type tool magazine of integrated form and manipulator comprehensive properties detection device - Google Patents
Portable disc type tool magazine of integrated form and manipulator comprehensive properties detection device Download PDFInfo
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- CN205394107U CN205394107U CN201620199227.8U CN201620199227U CN205394107U CN 205394107 U CN205394107 U CN 205394107U CN 201620199227 U CN201620199227 U CN 201620199227U CN 205394107 U CN205394107 U CN 205394107U
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Abstract
The utility model discloses a portable disc type tool magazine of integrated form and manipulator comprehensive properties detection device, including portable automobile body, control system, measuring device, demonstration and memory system, demonstration and memory system include that the industrial computer shows and communications facilities with outside, detect the device and include that tool magazine comprehensive properties measuring device, manipulator comprehensive properties detect device, 24V D. C. Regulated power supply and data collection card, and the signal output interface of each capability test sensor links to each other with data collection card's input, the manipulator performance that includes control system detects pushbutton control district, testing arrangement power control district, tool magazine performance detection pushbutton control district, binding post, auxiliary relay for control of manipulator comprehensive properties detects the signal break -make of device and each sensor of tool magazine comprehensive properties measuring device. The utility model discloses can detect performances such as the motor electric current of digit control machine tool tool magazine and manipulator, voltage, temperature, manipulator vibrations.
Description
Technical field
This utility model relates to a kind of detection device for combination property being applied on Digit Control Machine Tool disc type tool magazine and mechanical hand, more precisely, this utility model relates to a kind of integrated portable device that can Digit Control Machine Tool disc type tool magazine current of electric, voltage, temperature, cutterhead vibration and mechanical hand current of electric, voltage, temperature, mechanical hand vibration, the inlet pressure of cylinder of forging a knife and pressure of working off one's feeling vent one's spleen be detected.
Background technology
Digit Control Machine Tool is the basis improving country's manufacture level and equipment, is the important symbol weighing a National Industrial prosperity level, overall national strength.Disc type tool magazine and mechanical hand are as a kind of a kind of device providing and storing up cutter and tool changing in automatization's course of processing, it is mainly used on the equipment such as machining center, change tradition with the artificially main mode of production, by programme-control, various different process requirements can be completed, such as milling, boring, bore hole, tapping etc., processing time-histories is greatly shortened, reduces production cost.Along with the development of process technology, the combination property of process equipment be it is also proposed higher requirement.The performance parameter of disc type tool magazine and mechanical hand is detected, obtain its various characteristic parameter information when normal condition and malfunction, the precision Decline law avoiding fault generation, reduction failure-frequency and research disc type tool magazine and mechanical hand is significant, and this is also the important technological means improving disc type tool magazine and mechanical hand reliability level and whole aircraft reliability level simultaneously.
The device for detecting performance of existing disc type tool magazine and mechanical hand has a lot, and its principle installs various kinds of sensors additional mainly by disc type tool magazine and mechanical hand, gathers its some performance parameter.This have the advantage that and can measure required performance parameter targetedly, but building of its pilot system is relatively complicated, site environment is complicated mixed and disorderly, and it is generally the pilot system of solidification, so motility and convenience are poor, particularly need when changing test object again to build a whole set of pilot system, affect efficiency and the precision of detection.It is thus desirable to research and develop a kind of integrated disc type tool magazine and mechanical hand device for detecting performance, it is possible to convenient, fast, comprehensively and accurately the combination property of disc type tool magazine and mechanical hand is detected.
Summary of the invention
The problem existing for combination property detection being prior art and carrying out disc type tool magazine and mechanical hand to be solved in the utility model, there is provided the removable disc type tool magazine of a kind of integrated form and mechanical hand detection device for combination property, it is possible to numerical control machine tool changer current of electric, voltage, temperature, cutterhead vibration and mechanical hand current of electric, voltage, temperature, mechanical hand vibration, the inlet pressure of cylinder of forging a knife and pressure of working off one's feeling vent one's spleen are detected.
For solving above-mentioned technical problem, this utility model adopts the following technical scheme that realization:
The removable disc type tool magazine of a kind of integrated form and mechanical hand detection device for combination property, including portable car body, control system, detection device, display and storage system；Described display and storage system include the industrial computer being arranged on portable vehicle body and the outside display being arranged on outside portable car body and communication apparatus, and industrial computer is connected by cable with display and external communications equipment；Described detection device includes tool magazine combination property detection device, mechanical hand combination property detection device, 24V D.C. regulated power supply and data collecting card, tool magazine combination property detection device and mechanical hand combination property detection device include multiple performance test sensor respectively, all properties test sensor is powered by 24V D.C. regulated power supply, and the signal output interface of each sensor is connected with the input of data collecting card；Described control system includes mechanical hand performance detection button control district, test installation's power source control zone, tool magazine performance detection button control district, binding post, multiple auxiliary reclays, test installation's power source control zone includes test installation's power source switch, test installation's power source switchs one end and is connected with the positive pole of 220V alternating current power supply, the other end is connected with the electrode input end of 24V D.C. regulated power supply, mechanical hand performance detection button control district includes multiple press button, for controlling the signal break-make of the mechanical hand combination property detection each sensor of device, tool magazine performance detection button control district also includes multiple press button, for controlling the signal break-make of the tool magazine combination property detection each sensor of device, multiple press buttones in multiple auxiliary reclays corresponding mechanical hand performance detection button control district and tool magazine performance detection button control district respectively.
The removable disc type tool magazine of described a kind of integrated form and mechanical hand detection device for combination property, tool magazine combination property detection device specifically includes a mutual inductance type current sensor, a number Hall-type voltage sensor, a number SMD temperature sensor, a number three-dimensional wireless vibration sensor, inlet pressure transmitter, outlet pressure transmitter, described mechanical hand combination property detection device specifically includes No. two three-dimensional wireless vibration sensors, No. two SMD temperature sensors, No. two Hall-type voltage sensors, No. two mutual inductance type current sensors, above sensor is powered by 24V D.C. regulated power supply, and each signal output interface of sensor is connected with the input of data collecting card.
The removable disc type tool magazine of described a kind of integrated form and mechanical hand detection device for combination property, mechanical hand performance detection button control district include mechanical hand performance entirely select switch, mechanical hand current of electric switch, mechanical hand electric moter voltage switch, mechanical hand motor temperature switch, mechanical hand vibroswitch, described tool magazine performance detection button control district include tool magazine performance entirely select switch, tool magazine current of electric switch, tool magazine electric moter voltage switch, tool magazine motor temperature switch, tool magazine vibroswitch, tool magazine inlet pressure switch and tool magazine work off one's feeling vent one's spleen and compress switch；Tool magazine performance selects switch one end to be connected with the cathode output end of 24V D.C. regulated power supply entirely, and the other end is connected with connecting terminal block；Mechanical hand performance selects switch one end to be connected with the cathode output end of 24V D.C. regulated power supply entirely, and the other end is connected with connecting terminal block；Tool magazine current of electric switch, tool magazine electric moter voltage switch, tool magazine motor temperature switch, tool magazine vibroswitch, tool magazine inlet pressure switch one end compressed switch of working off one's feeling vent one's spleen with tool magazine and are connected to the coil of auxiliary reclay KA7 with auxiliary reclay KA2 respectively, the other end is connected with connecting terminal block, and auxiliary reclay KA2 is connected to the other end of the coil of auxiliary reclay KA7 and the com mouth of 24V D.C. regulated power supply；Mechanical hand current of electric switch, mechanical hand electric moter voltage switch, mechanical hand motor temperature switch are connected to the coil of auxiliary reclay KA12 with auxiliary reclay KA9 respectively with one end of mechanical hand vibroswitch, the other end is connected with connecting terminal block, and auxiliary reclay KA9 is connected to the other end of the coil of auxiliary reclay KA12 and the cathode output end of 24V D.C. regulated power supply；Coil one end of auxiliary reclay KA1 is connected with the com mouth of 24V D.C. regulated power supply, and the other end is connected with connecting terminal block；The normally opened contact of auxiliary reclay KA1 is connected to one end of the normally-closed contact of auxiliary reclay KA7 with auxiliary reclay KA2 respectively, auxiliary reclay KA2 to the normally-closed contact of auxiliary reclay KA7 the other end respectively with a mutual inductance type current sensor, Hall-type voltage sensor, SMD temperature sensor, three-dimensional wireless vibration sensor, inlet pressure transmitter, outlet pressure transmitter the positive pole of supply input interface be connected；Coil one end of auxiliary reclay KA8 is connected with the cathode output end of 24V D.C. regulated power supply, and the other end is connected with connecting terminal block；The normally opened contact of auxiliary reclay KA8 is connected respectively at one end of auxiliary reclay KA9 to the normally-closed contact of auxiliary reclay KA12, auxiliary reclay KA9 to the normally-closed contact of auxiliary reclay KA12 the other end respectively with No. two three-dimensional wireless vibration sensors, No. two SMD temperature sensors, No. two Hall-type voltage sensors, No. two mutual inductance type current sensors the positive pole of supply input interface be connected.
The removable disc type tool magazine of described a kind of integrated form and mechanical hand detection device for combination property, outside display and the communication apparatus of display and storage system include display, mouse, keyboard, circumscribed USB interface, and display, keyboard, mouse and circumscribed USB interface are arranged on the upper surface of moving body.
The removable disc type tool magazine of described a kind of integrated form and mechanical hand detection device for combination property, portable vehicle bottom has the roller of 4 strap brake pin-and-holes, portable car body is each side welded with 1 moving handle, and before and after portable car body, both sides are each provided with 1 fan double-open type chamber door；Described mechanical hand performance detection button control district, test installation's power source control zone, tool magazine performance detection button control district each press button be installed in the upper surface of moving body；Each sensor of described tool magazine combination property detection device and mechanical hand combination property detection device is both placed in portable vehicle body.
The removable disc type tool magazine of described a kind of integrated form and mechanical hand detection device for combination property, the roller of strap brake pin-and-hole is arranged on the bottom of portable car body by support and bolt, roller and support are connected by rotating shaft, uniform multiple brake pin-and-holes on the end face of roller, brake pin-and-hole can carry out pin connection by split pin.
Compared with prior art the beneficial effects of the utility model are:
1. conventional disc type tool magazine and mechanical integrated device for detecting performance are concluded and are become one by the removable disc type tool magazine of integrated form described in the utility model and mechanical hand detection device for combination property, the classification that can detect performance is more, only can need to be detected the multiple performance parameter of tool magazine and mechanical hand easily by push-botton operation, it is achieved that with surveying with stopping.
2. each ingredient is solidificated in moving body inside and adds upper roller bottom moving body by the removable disc type tool magazine of integrated form described in the utility model and mechanical hand detection device for combination property, detecting device is enable to move easily, eliminate the installing/dismounting work of repetition, substantially increase on different tool magazines and mechanical hand, carry out performance detection efficiency and precision.
3. the removable disc type tool magazine of integrated form described in the utility model and mechanical hand detection device for combination property can carry out automatically running for a long time in the state of no worker monitor, labor intensity can be reduced, and it is applicable to disc type tool magazine and the mechanical hand of various model, embody operability and the multifunctionality of this device.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, this utility model is further described:
Fig. 1 is the structural representation testing object disc type tool magazine and mechanical hand of the removable disc type tool magazine of integrated form described in the utility model and mechanical hand detection device for combination property；
Fig. 2 is the front view testing object disc type tool magazine and mechanical hand of the removable disc type tool magazine of integrated form described in the utility model and mechanical hand detection device for combination property；
Fig. 3 is the axonometric projection graph of the removable disc type tool magazine of integrated form described in the utility model and mechanical hand detection device for combination property；
Fig. 4 is the schematic diagram of the guidance panel of the removable disc type tool magazine of integrated form described in the utility model and mechanical hand detection device for combination property；
Fig. 5 is the schematic diagram of the internal structure of the removable disc type tool magazine of integrated form described in the utility model and mechanical hand detection device for combination property；
Fig. 6 is the elementary diagram of the removable disc type tool magazine of integrated form described in the utility model and mechanical hand detection device for combination property；
Fig. 7 is the partial enlarged drawing at the elementary diagram E place of the removable disc type tool magazine of integrated form described in the utility model and mechanical hand detection device for combination property；
Fig. 8 is the schematic diagram of the roller of the strap brake pin-and-hole of the removable disc type tool magazine of integrated form described in the utility model and mechanical hand detection device for combination property；
Fig. 9 is the schematic diagram of the brake split pin of the removable disc type tool magazine of integrated form described in the utility model and mechanical hand detection device for combination property.
nullIn figure: 1. mechanical hand motor，2. tool magazine motor，3. disc type tool magazine，4. forge a knife back cutter cylinder，5. mechanical hand，6. handle of a knife，7. cutter，8. roller，9. portable car body，10. moving handle，11. tool magazine performance detection button control district，12. test installation's power source control zone，13. mechanical hand performance detection button control district，14. display，15. mouse，16. keyboard，17. front double-open type chamber door，18. circumscribed USB communication port，19. industrial computer，20. a mutual inductance type current sensor，21. a Hall-type voltage sensor，22. a SMD temperature sensor，23. a three-dimensional wireless vibration sensor，24. inlet pressure transmitter，25. outlet pressure transmitter，26. dividing plate，27. hook，28. No. two three-dimensional wireless vibration sensors，29. No. two SMD temperature sensors，30. No. two Hall-type voltage sensors，31. No. two mutual inductance type current sensors，32. circuit support plate，33.24V D.C. regulated power supply，34. auxiliary reclay coil，35. data collecting card，36. auxiliary reclay contact，37. connecting terminal block，38. press button (symbol is S1-S12)，39. brake pin-and-hole，40. rolling wheel support，41. connecting bolt，42. roller shaft，43. split pin.
Detailed description of the invention
Below in conjunction with accompanying drawing, the technical solution of the utility model is explained in detail:
One, technical basis of the present utility model
The structure of disc type tool magazine and arm-and-hand system can describe as follows: as tested system of the present utility model, although the model of disc type tool magazine mechanical hand is numerous, but its function and principle are essentially identical: all include storage cutter and two functions of tool changing, and by the programme-control of establishment in digital control system.Consult Fig. 1, disc type tool magazine and mechanical hand and mainly include disc type tool magazine 3 and 5 two assemblies of mechanical hand.Consult Fig. 1, disc type tool magazine 3 is used for providing storage cutter position, each disc type tool magazine 3 provides n storage cutter position, each storage cutter position all has a broach shell, namely there is n broach shell, driving broach shell to rotate around the center of circle of disc type tool magazine 3 under the control of the program that tool magazine motor 2 can be worked out in digital control system, namely broach shell position on disc type tool magazine 3 circumference is variable, and palette knife set is fixing in its axial direction.Consult Fig. 2, a handle of a knife 6 can be stored in each broach shell, each handle of a knife can be installed a cutter 7, under the control of the program that disc type tool magazine 3 can be worked out in digital control system, selecting properly cutter is also positioned, namely in digital control system under the control of the program of establishment, handle of a knife 6 to be changed and the cutter 7 be with thereof turn to the indentation, there of disc type tool magazine 3 shell along with broach shell around the center of circle of disc type tool magazine 3, broach shell is rotated down 90 ° around the trunnion axis being fixed on broach shell one end under power of the forging a knife effect of cutter cylinder 4 of forging a knife back afterwards, make broach shell and be in the state shown in Fig. 2 with handle of a knife 6 and the cutter 7 be with thereof, namely tool change position it is in.Consult Fig. 1 and Fig. 2, mechanical hand 5 is a centrosymmetric assembly, two ends are respectively arranged with a claw, for tool changing, under the control of the program that it can work out in digital control system, driven by mechanical hand motor 1 and drive mechanism, realizing movement vertically and the rotation of the symmetrical centre around its centrosymmetric structure, mechanical hand 5 can by the handle of a knife 6 being in tool change position in disc type tool magazine 1 and the cutter 7 being with thereof and the handle of a knife being in main shaft of numerical control machine tool position and the Tool changeover being with thereof by the combination of above-mentioned action.After Tool changeover, broach shell returning under cutter power effect with the handle of a knife after exchange and cutter half-twist on the horizontal axis being fixed on broach shell one end of being with thereof at cutter cylinder 4 of forging a knife back
The application scenario of disc type tool magazine and mechanical hand: it is less that the disc type tool magazine 3 of disc type tool magazine and mechanical hand stores up cutter position quantity n, number of cutters can be held 20～30, so, disc type mechanical hand tool magazine is typically used on the miniature numerical control lathes such as small size vertical machining center having.
Disc type tool magazine and the concrete structure of mechanical hand, action, as known technology, are not repeated by disc type tool magazine and mechanical hand at this.
In the present embodiment, the BT40 disc type tool magazine and the mechanical hand that produce with Dalian Gaojin Numerical Control Group Corp., Ltd. are tested object the most and are introduced, storage cutter position quantity n is equal to 24, angle between the line in the center of circle of each adjacent broach shell and disc type tool magazine 1 be 15 ° (360 ° divided by 24), tool changing angle γ is 75 °.In embodiment, it is applied on the VDF1000E type machining center that Dalian Machine Tool produces for this disc type mechanical hand tool magazine.
Principle of the present utility model is soluble as follows: experiment proves, disc type tool magazine and mechanical hand are when breaking down, the electric current of tool magazine motor, voltage, temperature, the signals such as the vibration of tool magazine or the signal such as the inlet pressure of cutter cylinder of forging a knife back and outlet air pressure have significant change, the vibration of the electric current of mechanical hand motor, voltage, temperature or mechanical hand have significant change.So, in this utility model, select mutual inductance type current sensor, Hall-type voltage sensor, SMD temperature sensor, three-dimensional wireless vibration sensor, inlet pressure transmitter, outlet pressure transmitter that the above-mentioned performance signals of tool magazine is detected, select mutual inductance type current sensor, Hall-type voltage sensor, SMD temperature sensor, three-dimensional wireless vibration sensor, above-mentioned performance signals to mechanical hand to detect.It is described below in detail.
Two, concrete structure of the present utility model
The removable disc type tool magazine of integrated form described in the utility model and mechanical hand detection device for combination property are made up of portable car body, control system, detection device, display and 4 parts of storage system.
Consulting Fig. 3, described portable car body 9 is rectangle shell structure, and bottom has the roller 8 of 4 strap brake pin-and-holes, portable car body 9 to be each side welded with 1 moving handle 10, and before and after portable car body 9, both sides are each provided with 1 fan double-open type chamber door 17.
Consulting Fig. 8 and Fig. 9, the roller 8 of described strap brake pin-and-hole is arranged on the bottom of portable car body 9 by rolling wheel support 40 and connecting bolt 41.Roller 8 and rolling wheel support 40 are connected by roller shaft 42.Uniform 5 brake pin-and-holes 39 on the end face of roller 8, brake pin-and-hole 39 and split pin 43 can carry out pin connection, thus realizing brake function.
Consult Fig. 3, Fig. 4 and Fig. 5, described display and storage system 4 to include display 14, mouse 15, keyboard 16, circumscribed USB interface 18 and industrial computer 19 and form.Industrial computer 19 is placed in the inside of portable car body 9；Display 14, keyboard 15, mouse 16 and circumscribed USB interface 18 are arranged on the upper surface of moving body, and are connected by cable with industrial computer 19.
Consulting Fig. 5, Fig. 6 and Fig. 7, described detection device includes the data collecting card 35 of tool magazine combination property detection device, mechanical hand combination property detection device, 24V D.C. regulated power supply 33 and 32 passage.Tool magazine combination property detection device includes 20, Hall-type voltage sensor of a mutual inductance type current sensor 21, SMD temperature sensor 22, three-dimensional wireless vibration sensor 23, inlet pressure transmitter 24, an outlet pressure transmitter 25, above six sensors are powered by 24V D.C. regulated power supply 33 by binding post a, b of connecting terminal block 37, and each sensor signal output interface is connected with the input of data collecting card 35 respectively through binding post c, d, e, f, g, h of connecting terminal block 37.When not working, six sensors are by linking up with 27 inside hanging on portable car body 9.Mechanical hand combination property detection device includes the SMD temperature sensor of No. two three-dimensional wireless vibration sensors 28, two 30, No. two mutual inductance type current sensors 31 of 29, No. two Hall-type voltage sensors, above four sensors are powered by 24V D.C. regulated power supply 33 by binding post m, n of connecting terminal block 37, and the signal output interface of each sensor is connected with the input of data collecting card 35 by binding post i, j, k, l of connecting terminal block 37.When not working, four sensors hang on dividing plate 26 each through hook 27, and dividing plate 26 is connected with portable car body 9 inwall by bolt.It is internal that 24V D.C. regulated power supply 33 is arranged on portable car body 9 by screw, by 220V alternating current to its power supply.The outfan of data collecting card 35 is connected with industrial computer 19 by the interface in industrial computer 19.
Consulting Fig. 4, Fig. 5, Fig. 6 and Fig. 7, described control system includes mechanical hand performance detection button control district 11, test installation's power source control zone 12, tool magazine performance detection button control district 13, multiple auxiliary reclay (each auxiliary reclay is made up of), circuit support plate 32 and connecting terminal block 37 (having 32 binding posts) auxiliary reclay coil 34 and auxiliary reclay contact 36.
Described mechanical hand performance detection button control district 11 has 5 press buttones, is that mechanical hand performance selects switch (press button S2), mechanical hand current of electric switch (press button S9), mechanical hand electric moter voltage switch (press button S10), mechanical hand motor temperature switch (press button S11), mechanical hand vibroswitch (press button S12) entirely respectively.Press button S2 one end is connected with the cathode output end of 24V D.C. regulated power supply 33, the binding post of the other end and connecting terminal block 37It is connected；One end of press button S9 to S12 is connected with the coil of auxiliary reclay KA9 to KA12 respectively, the binding post of the other end and connecting terminal block 37Being connected, the other end of the coil of auxiliary reclay KA9 to KA12 is connected with the com mouth of 24V D.C. regulated power supply 33.
There is 1 test installation's power source switch (press button S0) described test installation's power source control zone 12.Press button S0 one end is connected with the positive pole of 220V alternating current power supply, and the other end is connected with the electrode input end of 24V D.C. regulated power supply 33.
Described tool magazine performance detection button control district 13 has 7 press buttones, is that tool magazine performance selects switch (press button S1), tool magazine current of electric switch (press button S3), tool magazine electric moter voltage switch (press button S4), tool magazine motor temperature switch (press button S5), tool magazine vibroswitch (press button S6), tool magazine inlet pressure to switch (press button S7) entirely and tool magazine is worked off one's feeling vent one's spleen compress switch (press button S8) respectively.Press button S1 one end is connected with the cathode output end of 24V D.C. regulated power supply 33, and 1. the other end is connected with the binding post of connecting terminal block 37；One end of press button S3-S8 is connected with the coil of auxiliary reclay KA2-KA7 respectively, and 1. the other end is connected with the binding post of connecting terminal block 37, and the other end of the coil of auxiliary reclay KA2-KA7 is connected with the com mouth of 24V D.C. regulated power supply 33.
Coil one end of described auxiliary reclay KA1 is connected with the com mouth of 24V D.C. regulated power supply 33, and 1. the other end is connected with the binding post of connecting terminal block 37.The normally opened contact of auxiliary reclay KA1 is connected with one end of the normally-closed contact of auxiliary reclay KA2 to KA7 respectively, the other end of the normally-closed contact of auxiliary reclay KA2 to KA7 respectively with 20, Hall-type voltage sensor of a mutual inductance type current sensor, 22, three-dimensional wireless vibration sensor 23 of 21, SMD temperature sensor, inlet pressure transmitter 24, outlet pressure transmitter 25 the positive pole of supply input interface be connected.Coil one end of auxiliary reclay KA8 is connected with the com mouth of 24V D.C. regulated power supply 33, the binding post of another section and connecting terminal block 37It is connected.The normally opened contact of auxiliary reclay KA8 is connected respectively at one end of the normally-closed contact of auxiliary reclay KA9 to KA12, and the other end of the normally-closed contact of auxiliary reclay KA9 to KA12 is connected with the positive pole of the supply input interface of the SMD temperature sensor of No. two three-dimensional wireless vibration sensors 28, two 30, No. two mutual inductance type current sensors 31 of 29, No. two Hall-type voltage sensors respectively.
Described press button is arranged on the upper surface of moving body 9, and circuit support plate 32 is fixed on the right side of portable car body 9 inside, 24V D.C. regulated power supply 33.Described connecting terminal block 37, press button 38, auxiliary reclay are all connected in circuit support plate by diagramatic way.
Three, workflow of the present utility model
Use workflow during this utility model can describe as follows:
1. detection device is installed
First, described integrated form Movable tool magazine and mechanical hand detection device for combination property being moved near tested tool magazine, distance to guarantee that detection device can be arranged on tool magazine smoothly, after choosing position, split pin 43 is inserted brake pin-and-hole 39 and brakes.Then, consult Fig. 1 and Fig. 5, the signal according to required detection, choose required detection device, be installed in the correspondence position of test object.Described mutual inductance type current sensor 20 installation method is a certain phase line semicircle orifice through a mutual inductance type current sensor 20 of the three-phase power line by tool magazine motor 2.Described Hall-type voltage sensor 21 installation method is a certain phase line of the three-phase power line by tool magazine motor 2 and zero line connects respectively at positive pole and the negative pole of a Hall-type voltage sensor 21.Described SMD temperature sensor 22 installation method is that the surface blend compounds band placing it in tool magazine motor 2 is fixed.The installation method of a described three-dimensional wireless vibration sensor 23 is for be adsorbed on tool magazine front center position by its magnetic probe, and radio receiver is placed in the scope of transmission of wireless signals distance.Described inlet pressure transmitter 24 is arranged in the air inlet pipeline of cutter cylinder 4 of forging a knife back.Described outlet pressure transmitter 25 is arranged in the outlet pipe of cutter cylinder 4 of forging a knife back.No. two described mutual inductance type current sensor 31 installation methods are a certain phase line semicircle orifice through No. two mutual inductance type current sensors 31 of the three-phase power line by mechanical hand motor 1.No. two described Hall-type voltage sensor 30 installation methods are a certain phase line of the three-phase power line by mechanical hand motor 1 and zero line connects respectively at positive pole and the negative pole of No. two Hall-type voltage sensors 30.No. two described SMD temperature sensor 29 installation methods are that the surface blend compounds band placing it in mechanical hand motor 1 is fixed.The installation method of No. two described three-dimensional wireless vibration sensors 28 is the center that its magnetic probe is adsorbed on mechanical hand claw lower surface, and radio receiver is placed in the scope of transmission of wireless signals distance.
2. gather signal
Consulting Fig. 4 and Fig. 6, sensor starts to gather signal by control system after installing.First the press button S0 (test installation's power source) of test installation's power source control zone 12 is pressed.Then, if desired gather the signal such as the electric current of tool magazine motor, voltage, temperature, the vibration of tool magazine and the inlet pressure of cutter cylinder of forging a knife back and outlet air pressure, then press the press button S1 (full choosing) of tool magazine performance detection control zone 13；If some signal that need not gather in above-mentioned signal, then press the button of middle these signals of control of tool magazine performance detection control zone 13.Such as want that the signal gathered is the electric current of tool magazine motor, voltage, then operation order is for pressing the button switch S1 (full choosing), presses the button switch S5 (motor temperature), press button S6 (tool magazine vibration), press button S7 (inlet pressure) and press button S8 (outlet air pressure).Consult Fig. 6, its circuit theory is: when after the press button S1 (full choosing) of the press button S0 (test installation's power source) and tool magazine performance detection control zone 13 that press test installation's power source control zone 12, the coil of auxiliary reclay KA1 obtains electric, the normally opened contact Guan Bi of auxiliary reclay KA1, six detection devices all obtain normal power supply and start working；After pressing the button switch S5 (motor temperature), press button S6 (tool magazine vibration), press button S7 (inlet pressure) and press button S8 (outlet air pressure), auxiliary reclay KA4, KA5, KA6 and KA7 coil obtain electric, auxiliary reclay KA4, KA5, KA6 and KA7 normally-closed contact disconnect, SMD temperature sensor 22, three-way vibration sensor 23, an inlet pressure sensor 24 and pressure sensor 25 of working off one's feeling vent one's spleen cannot obtain normal power supply and quit work.In like manner, the if desired signal such as the vibration of the electric current of collection machinery torch machine, voltage, temperature and mechanical hand, then press the press button S2 (full choosing) of mechanical hand performance detection control zone 11；If some signal that need not gather in above-mentioned signal, then press the button of middle these signals of control of mechanical hand performance detection control zone 11.Such as want that the signal gathered is the electric current of mechanical hand motor, voltage, then operation order is for pressing the button switch S2 (full choosing), presses the button switch S11 (motor temperature) and press button S12 (mechanical hand vibration).Consult Fig. 6, its circuit theory is: when after the press button S2 (full choosing) of the press button S0 (test installation's power source) and tool magazine performance detection control zone 11 that press test installation's power source control zone 12, the coil of auxiliary reclay KA8 obtains electric, the normally opened contact Guan Bi of auxiliary reclay KA8, six detection devices all obtain normal power supply and start working；After pressing the button switch S11 (motor temperature) and press button S12 (mechanical hand vibration), the coil of auxiliary reclay KA11 and KA12 obtains electric, the normally-closed contact of auxiliary reclay KA11 and KA12 disconnects, No. two SMD temperature sensors 29, three-way vibration sensor 28 cannot obtain normal power supply and quit work.
3. display and storage data
Consult 4, after signal starts to gather, open the software kit of data collecting card on computer, observable or preserve signal collected waveform in display 14, it is possible to data file derived by circumscribed USB interface.
4. close power supply and arrange equipment
After use, first shut down computer and first cut-off push button S1-S12 is in the button of Guan Bi, secondly cut-off push button S0, then 24V D.C. regulated power supply 33 is broken from 220V alternating current, and used sensor is put back on the hook 27 hanging these sensors, finally close industrial computer 19, split pin 43 is extracted from brake pin-and-hole 39 releasing brake.
Detailed description of the invention described in this utility model be for the ease of these those skilled in the art it will be appreciated that and application this utility model, this utility model is the embodiment of a kind of optimization, a kind of preferably concrete technical scheme in other words conj.or perhaps, it is only applicable to a range of different model, the combination property detection of various sizes of disc type tool magazine and mechanical hand, different model outside scope, the combination property detection of various sizes of disc type tool magazine and mechanical hand, basic technical scheme is constant, but the specifications and models of parts used by it will change therewith, selection standard such as various sensors, the model etc. of auxiliary reclay, therefore this utility model is not limited to implement the description of this kind of more specific technical scheme.If relevant technical staff makes the equivalent structure change or various amendment that need not move through creative work in protection domain of the present utility model when adhering to this utility model basic technical scheme.
Claims (6)
1. the removable disc type tool magazine of integrated form and mechanical hand detection device for combination property, it is characterised in that include portable car body, control system, detection device, display and storage system；Described display and storage system include the industrial computer being arranged on portable vehicle body and the outside display being arranged on outside portable car body and communication apparatus, and industrial computer is connected by cable with display and external communications equipment；Described detection device includes tool magazine combination property detection device, mechanical hand combination property detection device, 24V D.C. regulated power supply and data collecting card, tool magazine combination property detection device and mechanical hand combination property detection device include multiple performance test sensor respectively, all properties test sensor is powered by 24V D.C. regulated power supply, and the signal output interface of each sensor is connected with the input of data collecting card；Described control system includes mechanical hand performance detection button control district, test installation's power source control zone, tool magazine performance detection button control district, binding post, multiple auxiliary reclays, test installation's power source control zone includes test installation's power source switch, test installation's power source switchs one end and is connected with the positive pole of 220V alternating current power supply, the other end is connected with the electrode input end of 24V D.C. regulated power supply, mechanical hand performance detection button control district includes multiple press button, for controlling the signal break-make of the mechanical hand combination property detection each sensor of device, tool magazine performance detection button control district also includes multiple press button, for controlling the signal break-make of the tool magazine combination property detection each sensor of device, multiple press buttones in multiple auxiliary reclays corresponding mechanical hand performance detection button control district and tool magazine performance detection button control district respectively.
2. the removable disc type tool magazine of a kind of integrated form as claimed in claim 1 and mechanical hand detection device for combination property, it is characterized in that, described tool magazine combination property detection device specifically includes a mutual inductance type current sensor, a number Hall-type voltage sensor, a number SMD temperature sensor, a number three-dimensional wireless vibration sensor, inlet pressure transmitter, outlet pressure transmitter, described mechanical hand combination property detection device specifically includes No. two three-dimensional wireless vibration sensors, No. two SMD temperature sensors, No. two Hall-type voltage sensors, No. two mutual inductance type current sensors, above sensor is powered by 24V D.C. regulated power supply, and each signal output interface of sensor is connected with the input of data collecting card.
3. the removable disc type tool magazine of a kind of integrated form as claimed in claim 2 and mechanical hand detection device for combination property, it is characterized in that, described mechanical hand performance detection button control district includes mechanical hand performance and entirely selects switch, mechanical hand current of electric switch, mechanical hand electric moter voltage switch, mechanical hand motor temperature switch, mechanical hand vibroswitch；Described tool magazine performance detection button control district includes tool magazine performance and entirely selects switch, tool magazine current of electric switch, tool magazine electric moter voltage switch, tool magazine motor temperature switch, tool magazine vibroswitch, tool magazine inlet pressure switch and tool magazine to work off one's feeling vent one's spleen and compress switch；Tool magazine performance selects switch one end to be connected with the cathode output end of 24V D.C. regulated power supply entirely, and the other end is connected with connecting terminal block；Mechanical hand performance selects switch one end to be connected with the cathode output end of 24V D.C. regulated power supply entirely, and the other end is connected with connecting terminal block；Tool magazine current of electric switch, tool magazine electric moter voltage switch, tool magazine motor temperature switch, tool magazine vibroswitch, tool magazine inlet pressure switch one end compressed switch of working off one's feeling vent one's spleen with tool magazine and are connected to the coil of auxiliary reclay KA7 with auxiliary reclay KA2 respectively, the other end is connected with connecting terminal block, and auxiliary reclay KA2 is connected to the other end of the coil of auxiliary reclay KA7 and the com mouth of 24V D.C. regulated power supply；Mechanical hand current of electric switch, mechanical hand electric moter voltage switch, mechanical hand motor temperature switch are connected to the coil of auxiliary reclay KA12 with auxiliary reclay KA9 respectively with one end of mechanical hand vibroswitch, the other end is connected with connecting terminal block, and auxiliary reclay KA9 is connected to the other end of the coil of auxiliary reclay KA12 and the cathode output end of 24V D.C. regulated power supply；Coil one end of auxiliary reclay KA1 is connected with the com mouth of 24V D.C. regulated power supply, and the other end is connected with connecting terminal block；The normally opened contact of auxiliary reclay KA1 is connected to one end of the normally-closed contact of auxiliary reclay KA7 with auxiliary reclay KA2 respectively, auxiliary reclay KA2 to the normally-closed contact of auxiliary reclay KA7 the other end respectively with a mutual inductance type current sensor, Hall-type voltage sensor, SMD temperature sensor, three-dimensional wireless vibration sensor, inlet pressure transmitter, outlet pressure transmitter the positive pole of supply input interface be connected；Coil one end of auxiliary reclay KA8 is connected with the cathode output end of 24V D.C. regulated power supply, and the other end is connected with connecting terminal block；The normally opened contact of auxiliary reclay KA8 is connected respectively at one end of auxiliary reclay KA9 to the normally-closed contact of auxiliary reclay KA12, auxiliary reclay KA9 to the normally-closed contact of auxiliary reclay KA12 the other end respectively with No. two three-dimensional wireless vibration sensors, No. two SMD temperature sensors, No. two Hall-type voltage sensors, No. two mutual inductance type current sensors the positive pole of supply input interface be connected.
4. the removable disc type tool magazine of a kind of integrated form as claimed in claim 1 and mechanical hand detection device for combination property, it is characterized in that, outside display and the communication apparatus of described display and storage system include display, mouse, keyboard, circumscribed USB interface, and display, keyboard, mouse and circumscribed USB interface are arranged on the upper surface of moving body.
5. the removable disc type tool magazine of a kind of integrated form as claimed in claim 1 and mechanical hand detection device for combination property, it is characterized in that, described portable vehicle bottom has the roller of 4 strap brake pin-and-holes, portable car body is each side welded with 1 moving handle, and before and after portable car body, both sides are each provided with 1 fan double-open type chamber door；Described mechanical hand performance detection button control district, test installation's power source control zone, tool magazine performance detection button control district each press button be installed in the upper surface of moving body；Each sensor of described tool magazine combination property detection device and mechanical hand combination property detection device is both placed in portable vehicle body.
6. the removable disc type tool magazine of a kind of integrated form as claimed in claim 5 and mechanical hand detection device for combination property, it is characterized in that, the roller of described strap brake pin-and-hole is arranged on the bottom of portable car body by support and bolt, roller and support are connected by rotating shaft, uniform multiple brake pin-and-holes on the end face of roller, brake pin-and-hole can carry out pin connection by split pin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620199227.8U CN205394107U (en) | 2016-03-16 | 2016-03-16 | Portable disc type tool magazine of integrated form and manipulator comprehensive properties detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620199227.8U CN205394107U (en) | 2016-03-16 | 2016-03-16 | Portable disc type tool magazine of integrated form and manipulator comprehensive properties detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205394107U true CN205394107U (en) | 2016-07-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620199227.8U Withdrawn - After Issue CN205394107U (en) | 2016-03-16 | 2016-03-16 | Portable disc type tool magazine of integrated form and manipulator comprehensive properties detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205394107U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105563198A (en) * | 2016-03-16 | 2016-05-11 | 吉林大学 | Integrated movable disc type tool storehouse and mechanical arm comprehensive performance detecting device |
| CN106514433A (en) * | 2016-12-19 | 2017-03-22 | 吉林大学 | Reliability test method and state monitoring system for chain tool magazine |
-
2016
- 2016-03-16 CN CN201620199227.8U patent/CN205394107U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105563198A (en) * | 2016-03-16 | 2016-05-11 | 吉林大学 | Integrated movable disc type tool storehouse and mechanical arm comprehensive performance detecting device |
| CN106514433A (en) * | 2016-12-19 | 2017-03-22 | 吉林大学 | Reliability test method and state monitoring system for chain tool magazine |
| CN106514433B (en) * | 2016-12-19 | 2018-08-17 | 吉林大学 | A kind of magazine reliability test method and condition monitoring system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160727 Effective date of abandoning: 20171020 |