CN105563198A - Integrated movable disc type tool storehouse and mechanical arm comprehensive performance detecting device - Google Patents
Integrated movable disc type tool storehouse and mechanical arm comprehensive performance detecting device Download PDFInfo
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- CN105563198A CN105563198A CN201610147453.6A CN201610147453A CN105563198A CN 105563198 A CN105563198 A CN 105563198A CN 201610147453 A CN201610147453 A CN 201610147453A CN 105563198 A CN105563198 A CN 105563198A
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- tool magazine
- manipulator
- auxiliary reclay
- switch
- sensor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/157—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
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- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
The invention discloses an integrated movable disc type tool storehouse and mechanical arm comprehensive performance detecting device. The integrated movable disc type tool storehouse and mechanical arm comprehensive performance detecting device comprises a movable type car body, a control system, a detection component and a display and storage system; the display and storage system comprises an industrial control machine and an external display and communication device; the detection component comprises a tool storehouse comprehensive performance detecting component, a mechanical arm comprehensive performance detecting, a 24V direct-current voltage-stabilizing power source and a data collection cards, wherein signal output interfaces of performance test sensors are connected with the input end of the data collection card; the control system comprises a mechanical arm performance detecting button control area, a test device power source control area, a tool storehouse performance detection button control area, a connection terminal and an intermediate relay and is used for controlling signals of the sensors of the mechanical arm comprehensive performance detecting component and the tool storehouse comprehensive performance detecting component to be on and off; and the integrated movable disc type tool storehouse and mechanical arm comprehensive performance detecting device can be used for detecting properties of motor current, voltage, temperature, mechanical arm vibration and the like
Description
Technical field
The present invention relates to a kind of detection device for combination property be applied on Digit Control Machine Tool disc type tool magazine and manipulator, or rather, the present invention relates to and a kind ofly integrated portablely can compress into the inlet pressure of Digit Control Machine Tool disc type tool magazine current of electric, voltage, temperature, cutterhead vibration and manipulator current of electric, voltage, temperature, manipulator vibration, cylinder of forging a knife and working off one's feeling vent one's spleen the device that row detects.
Background technology
Digit Control Machine Tool is the basis of improving national manufacture level and equipment, is the important symbol of the flourishing level of measurement National Industrial, overall national strength.Disc type tool magazine and manipulator provide in automation process as a kind of a kind of device storing up cutter and tool changing, be mainly used on the equipment such as machining center, change tradition with the artificially main mode of production, by programme-control, various different process requirements can be completed, as milling, boring, bore hole, tapping etc., significantly shorten processing time-histories, reduce production cost.Along with the development of process technology, higher requirement be it is also proposed to the combination property of process equipment.The performance parameter of disc type tool magazine and manipulator is detected, obtain its various characteristic parameter information when normal condition and malfunction, the precision Decline law that failure-frequency and research disc type tool magazine and manipulator occurring avoiding fault, reducing is significant, and this is also the important technological means improving disc type tool magazine and manipulator reliability level and whole aircraft reliability level simultaneously.
The device for detecting performance of existing disc type tool magazine and manipulator has a lot, and its principle mainly by installing various kinds of sensors additional on disc type tool magazine and manipulator, gathers its some performance parameter.The advantage done like this is can measure required performance parameter targetedly, but building of its pilot system is comparatively loaded down with trivial details, site environment is complicated mixed and disorderly, and be generally the pilot system of solidification, so flexibility and convenience poor, particularly need the pilot system of the whole series again to build when changing tested object, the efficiency that impact detects and precision.Therefore need research and development a kind of integrated disc type tool magazine and manipulator device for detecting performance, can convenient, fast, comprehensively and accurately the combination property of disc type tool magazine and manipulator is detected.
Summary of the invention
The problem existing for inspect on colligated-function being prior art and carrying out disc type tool magazine and manipulator to be solved by this invention, the removable disc type tool magazine of a kind of integrated form and manipulator detection device for combination property are provided, row can be compressed into the inlet pressure and working off one's feeling vent one's spleen of numerical control machine tool changer current of electric, voltage, temperature, cutterhead vibration and manipulator current of electric, voltage, temperature, manipulator vibration, cylinder of forging a knife and detect.
For solving the problems of the technologies described above, the present invention adopts following technical scheme to realize:
A kind of removable disc type tool magazine of integrated form and manipulator detection device for combination property, comprise portable car body, control system, detection means, display and storage system, described display and storage system comprise the industrial computer being arranged on portable vehicle body and the outside being arranged on portable car body outside shows and communication apparatus, and industrial computer is connected by cable with display and external communications equipment, described detection means comprises tool magazine inspect on colligated-function device, manipulator inspect on colligated-function device, 24V D.C. regulated power supply and data collecting card, tool magazine inspect on colligated-function device and manipulator inspect on colligated-function device comprise multiple performance test sensor respectively, all properties testing sensor is powered by 24V D.C. regulated power supply, and the signal output interface of each sensor is connected with the input of data collecting card, described control system comprises manipulator Performance Detection button control district, testing arrangement Energy control district, tool magazine Performance Detection button control district, binding post, multiple auxiliary reclay, testing arrangement Energy control district comprises testing arrangement power switch, testing arrangement power switch one end is connected with the positive pole of 220V AC power, the other end is connected with the electrode input end of 24V D.C. regulated power supply, manipulator Performance Detection button control district comprises multiple press button, for controlling the signal break-make of each sensor of manipulator inspect on colligated-function device, tool magazine Performance Detection button control district also comprises multiple press button, for controlling the signal break-make of each sensor of tool magazine inspect on colligated-function device, multiple press buttones in multiple auxiliary reclay corresponding manipulator Performance Detection button control district of difference and tool magazine Performance Detection button control district.
The described removable disc type tool magazine of a kind of integrated form and manipulator detection device for combination property, storehouse inspect on colligated-function device specifically comprises a mutual inductance type current sensor, a Hall-type voltage sensor, a SMD temperature sensor, a three-dimensional wireless vibration sensor, inlet pressure transmitter, outlet pressure transmitter, described manipulator inspect on colligated-function device specifically comprises No. two three-dimensional wireless vibration sensors, No. two SMD temperature sensors, No. two Hall-type voltage sensors, No. two mutual inductance type current sensors, power by 24V D.C. regulated power supply with upper sensor, and the signal output interface of each sensor is connected with the input of data collecting card.
The described removable disc type tool magazine of a kind of integrated form and manipulator detection device for combination property, manipulator Performance Detection button control district comprises manipulator performance and entirely selects switch, manipulator current of electric switch, manipulator electric moter voltage switch, manipulator motor temperature switch, manipulator vibroswitch, and described tool magazine Performance Detection button control district comprises tool magazine performance and entirely selects switch, tool magazine current of electric switch, tool magazine electric moter voltage switch, tool magazine motor temperature switch, tool magazine vibroswitch, tool magazine inlet pressure switch and tool magazine to work off one's feeling vent one's spleen to compress switch; Tool magazine performance selects switch one end to be connected with the cathode output end of 24V D.C. regulated power supply entirely, and the other end is connected with connecting terminal block; Manipulator performance selects switch one end to be connected with the cathode output end of 24V D.C. regulated power supply entirely, and the other end is connected with connecting terminal block; Tool magazine current of electric switch, tool magazine electric moter voltage switch, tool magazine motor temperature switch, tool magazine vibroswitch, tool magazine inlet pressure switch and tool magazine one end compressed switch of working off one's feeling vent one's spleen is connected to the coil of auxiliary reclay KA7 with auxiliary reclay KA2 respectively, the other end is connected with connecting terminal block, and auxiliary reclay KA2 is connected to the other end of the coil of auxiliary reclay KA7 and the com mouth of 24V D.C. regulated power supply; Manipulator current of electric switch, manipulator electric moter voltage switch, manipulator motor temperature switch are connected to the coil of auxiliary reclay KA12 with auxiliary reclay KA9 respectively with one end of manipulator vibroswitch, the other end is connected with connecting terminal block, and auxiliary reclay KA9 is connected to the other end of the coil of auxiliary reclay KA12 with the cathode output end of 24V D.C. regulated power supply; Coil one end of auxiliary reclay KA1 is connected with the com mouth of 24V D.C. regulated power supply, and the other end is connected with connecting terminal block; The normally opened contact of auxiliary reclay KA1 is connected to one end of the normally-closed contact of auxiliary reclay KA7 with auxiliary reclay KA2 respectively, and auxiliary reclay KA2 is connected with the positive pole of the power supply input interface of a mutual inductance type current sensor, Hall-type voltage sensor, SMD temperature sensor, three-dimensional wireless vibration sensor, inlet pressure transmitter, outlet pressure transmitter respectively to the other end of the normally-closed contact of auxiliary reclay KA7; Coil one end of auxiliary reclay KA8 is connected with the cathode output end of 24V D.C. regulated power supply, and the other end is connected with connecting terminal block; The normally opened contact of auxiliary reclay KA8 is connected to one end of the normally-closed contact of auxiliary reclay KA12 respectively at auxiliary reclay KA9, and auxiliary reclay KA9 is connected with the positive pole of the power supply input interface of No. two three-dimensional wireless vibration sensors, No. two SMD temperature sensors, No. two Hall-type voltage sensors, No. two mutual inductance type current sensors respectively to the other end of the normally-closed contact of auxiliary reclay KA12.
The described removable disc type tool magazine of a kind of integrated form and manipulator detection device for combination property, the outside display of display and storage system and communication apparatus comprise display, mouse, keyboard, circumscribed USB interface, and display, keyboard, mouse and circumscribed USB interface are arranged on the upper surface of moving body.
The described removable disc type tool magazine of a kind of integrated form and manipulator detection device for combination property, portable vehicle bottom has the roller of 4 strap brake pin-and-holes, portable car body is each side welded with 1 moving handle, and before and after portable car body, both sides are respectively provided with 1 fan double-open type chamber door; Each press button in described manipulator Performance Detection button control district, testing arrangement Energy control district, tool magazine Performance Detection button control district is installed in the upper surface of moving body; Each sensor of described tool magazine inspect on colligated-function device and manipulator inspect on colligated-function device is all placed on portable vehicle body.
The described removable disc type tool magazine of a kind of integrated form and manipulator detection device for combination property, the roller of strap brake pin-and-hole is arranged on the bottom of portable car body by support and bolt, roller is connected by rotating shaft with support, uniform multiple brake pin-and-hole on the end face of roller, brake pin-and-hole carries out pin connection by split pin.
Compared with prior art the invention has the beneficial effects as follows:
1. conventional disc type tool magazine and mechanical integrated device for detecting performance are concluded and are become one by the removable disc type tool magazine of integrated form of the present invention and manipulator detection device for combination property, can the classification of detection perform more, only need can being detected the multiple performance parameter of tool magazine and manipulator by push-botton operation easily, achieving with survey with stopping.
2. each part is solidificated in moving body inside and adds upper roller bottom moving body by the removable disc type tool magazine of integrated form of the present invention and manipulator detection device for combination property, checkout gear is moved easily, eliminate the installing/dismounting work of repetition, substantially increase the efficiency and precision of on different tool magazine and manipulator, carrying out Performance Detection.
3. the removable disc type tool magazine of integrated form of the present invention and manipulator detection device for combination property can carry out automatically running for a long time in the state of no worker monitor, labour intensity can be reduced, and be applicable to disc type tool magazine and the manipulator of various model, embody operability and the multifunctionality of this device.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further illustrated:
Fig. 1 is the tested object disc type tool magazine of the removable disc type tool magazine of integrated form of the present invention and manipulator detection device for combination property and the structural representation of manipulator;
Fig. 2 is the tested object disc type tool magazine of the removable disc type tool magazine of integrated form of the present invention and manipulator detection device for combination property and the front view of manipulator;
Fig. 3 is the axonometric projection graph of the removable disc type tool magazine of integrated form of the present invention and manipulator detection device for combination property;
Fig. 4 is the schematic diagram of the guidance panel of the removable disc type tool magazine of integrated form of the present invention and manipulator detection device for combination property;
Fig. 5 is the schematic diagram of the internal structure of the removable disc type tool magazine of integrated form of the present invention and manipulator detection device for combination property;
Fig. 6 is the elementary diagram of the removable disc type tool magazine of integrated form of the present invention and manipulator detection device for combination property;
Fig. 7 is the partial enlarged drawing at the elementary diagram E place of the removable disc type tool magazine of integrated form of the present invention and manipulator detection device for combination property;
Fig. 8 is the schematic diagram of the roller of the strap brake pin-and-hole of the removable disc type tool magazine of integrated form of the present invention and manipulator detection device for combination property;
Fig. 9 is the schematic diagram of the brake split pin of the removable disc type tool magazine of integrated form of the present invention and manipulator detection device for combination property.
In figure: 1. manipulator motor, 2. tool magazine motor, 3. disc type tool magazine, 4. to forge a knife back cutter cylinder, 5. manipulator, 6. handle of a knife, 7. cutter, 8. roller, 9. portable car body, 10. moving handle, 11. tool magazine Performance Detection button control districts, 12. testing arrangement Energy control districts, 13. manipulator Performance Detection button control districts, 14. displays, 15. mouses, 16. keyboards, double-open type chamber door before 17., 18. circumscribed USB communication ports, 19. industrial computers, No. 20. mutual inductance type current sensors, No. 21. Hall-type voltage sensors, No. 22. SMD temperature sensors, No. 23. three-dimensional wireless vibration sensors, 24. inlet pressure transmitters, 25. outlet pressure transmitters, 26. dividing plates, 27. hooks, 28. No. two three-dimensional wireless vibration sensors, 29. No. two SMD temperature sensors, 30. No. two Hall-type voltage sensors, 31. No. two mutual inductance type current sensors, 32. circuit support plates, 33.24V D.C. regulated power supply, 34. auxiliary reclay coils, 35. data collecting cards, 36. auxiliary reclay contacts, 37. connecting terminal blocks, 38. press buttones (symbol is S1-S12), 39. brake pin-and-holes, 40. rolling wheel supports, 41. connecting bolts, 42. roller shafts, 43. split pins.
Detailed description of the invention
Below in conjunction with accompanying drawing, technical scheme of the present invention is explained in detail:
One, technical basis of the present invention
The structure of disc type tool magazine and arm-and-hand system can be described below: as tested system of the present invention, although the model of disc type tool magazine manipulator is numerous, but its function and principle are substantially identical: all comprise storage cutter and tool changing two functions, and by the programme-control worked out in digital control system.Consult Fig. 1, disc type tool magazine and manipulator mainly comprise disc type tool magazine 3 and manipulator 5 two assemblies.Consult Fig. 1, disc type tool magazine 3 is for providing storage cutter position, each disc type tool magazine 3 provides n to store up cutter position, each storage cutter position all has a broach shell, namely n broach shell is had, drive broach shell to rotate around the center of circle of disc type tool magazine 3 under the control of the program that tool magazine motor 2 can be worked out in digital control system, namely broach shell is variable in disc type tool magazine 3 position circumferentially, and palette knife cover is fixing in its axial direction.Consult Fig. 2, a handle of a knife 6 can be stored in each broach shell, each handle of a knife can be installed a cutter 7, under the control of the program that disc type tool magazine 3 can be worked out in digital control system, selecting properly cutter is also located, under the control of the program namely worked out in digital control system, handle of a knife 6 to be changed and with cutter 7 to turn to the indentation, there of disc type tool magazine 3 shell around the center of circle of disc type tool magazine 3 along with broach shell, broach shell is rotated down 90 ° around the trunnion axis being fixed on broach shell one end under power of the forging a knife effect of cutter cylinder 4 of forging a knife back afterwards, make broach shell and with handle of a knife 6 and with cutter 7 be in the state shown in Fig. 2, namely tool change position is in.Consult Fig. 1 and Fig. 2, manipulator 5 is centrosymmetric assemblies, respectively there is a claw at two ends, for tool changing, under the control of the program that it can work out in digital control system, driven by manipulator motor 1 and transmission mechanism, realize the rotation of movement vertically and the symmetrical centre around its centrosymmetric structure, manipulator 5 by the combination of above-mentioned action can by be in disc type tool magazine 1 tool change position handle of a knife 6 and with cutter 7 be in main shaft of numerical control machine tool position handle of a knife and with Tool changeover.After Tool changeover, broach shell cutter cylinder 4 of forging a knife back return under the effect of cutter power with the handle of a knife after exchanging and with cutter half-twist on the horizontal axis being fixed on broach shell one end
The application scenario of disc type tool magazine and manipulator: it is less that the disc type tool magazine 3 of disc type tool magazine and manipulator stores up cutter position quantity n, number of cutters can be held 20 ~ 30, so disc type manipulator tool magazine is applied on the miniature numerical control lathes such as small size vertical machining center having usually.
Disc type tool magazine and manipulator, as known technology, do not repeat in this concrete structure to disc type tool magazine and manipulator, action.
In the present embodiment, the BT40 disc type tool magazine produced with Dalian Gaojin Numerical Control Group Corp., Ltd. and manipulator the most tested object are introduced, storage cutter position quantity n equals 24, angle between the line in the center of circle of each adjacent broach shell and disc type tool magazine 1 be 15 ° (360 ° divided by 24), tool changing angle γ is 75 °.In embodiment, be applied in for this disc type manipulator tool magazine on the VDF1000E type machining center of Dalian Machine Tool production.
Principle of the present invention is soluble as follows: experiment proves, disc type tool magazine and manipulator are when breaking down, the electric current of tool magazine motor, voltage, temperature, the signals such as the signals such as the vibration of tool magazine or the inlet pressure of cutter cylinder of forging a knife back and outlet air pressure have significant change, the vibration of the electric current of manipulator motor, voltage, temperature or manipulator have significant change.So, in the present invention, select mutual inductance type current sensor, Hall-type voltage sensor, SMD temperature sensor, three-dimensional wireless vibration sensor, inlet pressure transmitter, the above-mentioned performance signals of outlet pressure transmitter to tool magazine to detect, select mutual inductance type current sensor, Hall-type voltage sensor, SMD temperature sensor, three-dimensional wireless vibration sensor, the above-mentioned performance signals of manipulator is detected.Be described below in detail.
Two, concrete structure of the present invention
The removable disc type tool magazine of integrated form of the present invention and manipulator detection device for combination property are made up of portable car body, control system, detection means, display and storage system 4 parts.
Consult Fig. 3, described portable car body 9 is rectangle shell structure, and the roller 8 of 4 strap brake pin-and-holes is arranged at bottom, and portable car body 9 is each side welded with 1 moving handle 10, and before and after portable car body 9, both sides are respectively provided with 1 fan double-open type chamber door 17.
Consult Fig. 8 and Fig. 9, the roller 8 of described strap brake pin-and-hole is arranged on the bottom of portable car body 9 by rolling wheel support 40 and connecting bolt 41.Roller 8 is connected by roller shaft 42 with rolling wheel support 40.Uniform 5 brake pin-and-holes 39 on the end face of roller 8, brake pin-and-hole 39 and split pin 43 can carry out pin connection, thus realize brake function.
Consult Fig. 3, Fig. 4 and Fig. 5, described display and storage system 4 comprise display 14, mouse 15, keyboard 16, and circumscribed USB interface 18 and industrial computer 19 form.Industrial computer 19 is placed in the inside of portable car body 9; Display 14, keyboard 15, mouse 16 and circumscribed USB interface 18 are arranged on the upper surface of moving body, and are connected by cable with industrial computer 19.
Consult Fig. 5, Fig. 6 and Fig. 7, described detection means comprises the data collecting card 35 of tool magazine inspect on colligated-function device, manipulator inspect on colligated-function device, 24V D.C. regulated power supply 33 and 32 passage.Tool magazine inspect on colligated-function device comprises a mutual inductance type current sensor 20, Hall-type voltage sensor 21, SMD temperature sensor 22, three-dimensional wireless vibration sensor 23, inlet pressure transmitter 24, an outlet pressure transmitter 25, above six sensors are powered by 24V D.C. regulated power supply 33 by binding post a, b of connecting terminal block 37, and each sensor signal output interface is connected with the input of data collecting card 35 respectively by binding post c, d, e, f, g, h of connecting terminal block 37.When not working, six sensors hang on the inside of portable car body 9 by hook 27.Manipulator inspect on colligated-function device comprises the SMD temperature sensor of No. 28, two, No. two three-dimensional wireless vibration sensors 29, No. two Hall-type voltage sensors 30, No. two mutual inductance type current sensors 31, above four sensors are powered by 24V D.C. regulated power supply 33 by binding post m, n of connecting terminal block 37, and the signal output interface of each sensor is connected with the input of data collecting card 35 by binding post i, j, k, l of connecting terminal block 37.When not working, four sensors all hang on dividing plate 26 by hook 27, and dividing plate 26 is connected with portable car body 9 inwall by bolt.It is inner that 24V D.C. regulated power supply 33 is arranged on portable car body 9 by screw, powered to it by 220V alternating current.The output of data collecting card 35 is connected with industrial computer 19 by the interface in industrial computer 19.
Consult Fig. 4, Fig. 5, Fig. 6 and Fig. 7, described control system comprises manipulator Performance Detection button control district 11, testing arrangement Energy control district 12, tool magazine Performance Detection button control district 13, multiple auxiliary reclay (each auxiliary reclay is made up of auxiliary reclay coil 34 and auxiliary reclay contact 36), circuit support plate 32 and connecting terminal block 37 (having 32 binding posts).
Described manipulator Performance Detection button control district 11 has 5 press buttones, is that manipulator performance selects switch (press button S2), manipulator current of electric switch (press button S9), manipulator electric moter voltage switch (press button S10), manipulator motor temperature switch (press button S11), manipulator vibroswitch (press button S12) entirely respectively.Press button S2 one end is connected with the cathode output end of 24V D.C. regulated power supply 33, the binding post of the other end and connecting terminal block 37
be connected; One end of press button S9 to S12 is connected with the coil of auxiliary reclay KA9 to KA12 respectively, the binding post of the other end and connecting terminal block 37
be connected, the other end of the coil of auxiliary reclay KA9 to KA12 is connected with the com mouth of 24V D.C. regulated power supply 33.
There is 1 testing arrangement power switch (press button S0) in described testing arrangement Energy control district 12.Press button S0 one end is connected with the positive pole of 220V AC power, and the other end is connected with the electrode input end of 24V D.C. regulated power supply 33.
Described tool magazine Performance Detection button control district 13 has 7 press buttones, is that tool magazine performance selects switch (press button S1), tool magazine current of electric switch (press button S3), tool magazine electric moter voltage switch (press button S4), tool magazine motor temperature switch (press button S5), tool magazine vibroswitch (press button S6), tool magazine inlet pressure switch (press button S7) and tool magazine to work off one's feeling vent one's spleen compress switch (press button S8) entirely respectively.Press button S1 one end is connected with the cathode output end of 24V D.C. regulated power supply 33, and 1. the other end is connected with the binding post of connecting terminal block 37; One end of press button S3-S8 is connected with the coil of auxiliary reclay KA2-KA7 respectively, and 1. the other end is connected with the binding post of connecting terminal block 37, and the other end of the coil of auxiliary reclay KA2-KA7 is connected with the com mouth of 24V D.C. regulated power supply 33.
Coil one end of described auxiliary reclay KA1 is connected with the com mouth of 24V D.C. regulated power supply 33, and 1. the other end is connected with the binding post of connecting terminal block 37.The normally opened contact of auxiliary reclay KA1 is connected with one end of the normally-closed contact of auxiliary reclay KA2 to KA7 respectively, and the other end of the normally-closed contact of auxiliary reclay KA2 to KA7 is connected with the positive pole of the power supply input interface of a mutual inductance type current sensor 20, Hall-type voltage sensor 21, SMD temperature sensor 22, three-dimensional wireless vibration sensor 23, inlet pressure transmitter 24, outlet pressure transmitter 25 respectively.Coil one end of auxiliary reclay KA8 is connected with the com mouth of 24V D.C. regulated power supply 33, the binding post of another section and connecting terminal block 37
be connected.The normally opened contact of auxiliary reclay KA8 is connected respectively at one end of the normally-closed contact of auxiliary reclay KA9 to KA12, and the other end of the normally-closed contact of auxiliary reclay KA9 to KA12 is connected with the positive pole of the power supply input interface of the SMD temperature sensor of No. 28, two, No. two three-dimensional wireless vibration sensors 29, No. two Hall-type voltage sensors 30, No. two mutual inductance type current sensors 31 respectively.
Described press button is arranged on the upper surface of moving body 9, and circuit support plate 32 is fixed on the right side of portable car body 9 inside, 24V D.C. regulated power supply 33.Described connecting terminal block 37, press button 38, auxiliary reclay are all connected in circuit support plate by diagramatic way.
Three, workflow of the present invention
Workflow when using of the present invention can be described below:
1. detection means is installed
First, move near tested tool magazine by described integrated form Movable tool magazine and manipulator detection device for combination property, distance will guarantee that detection means can be arranged on tool magazine smoothly, after choosing position, split pin 43 is inserted brake pin-and-hole 39 and brakes.Then, consult Fig. 1 and Fig. 5, according to the signal of required detection, choose required detection means, be arranged on the correspondence position of tested object.Described mutual inductance type current sensor 20 installation method is by the semicircle orifice of a certain phase line of the three-phase power line of tool magazine motor 2 through a mutual inductance type current sensor 20.Described Hall-type voltage sensor 21 installation method is a certain phase line of the three-phase power line of tool magazine motor 2 and zero line connected respectively at the positive pole of a Hall-type voltage sensor 21 and negative pole.Described No. one SMD temperature sensor 22 installation method is that the surperficial blend compounds band placing it in tool magazine motor 2 is fixed.The installation method of a described three-dimensional wireless vibration sensor 23 is for be adsorbed on tool magazine front center position by its magnetic probe, and radio receiver is placed in the scope of transmission of wireless signals distance.Described inlet pressure transmitter 24 is arranged on forges a knife back in the air inlet pipeline of cutter cylinder 4.Described outlet pressure transmitter 25 is arranged on forges a knife back in the outlet pipe of cutter cylinder 4.No. two described mutual inductance type current sensor 31 installation methods are by the semicircle orifice of a certain phase line of the three-phase power line of manipulator motor 1 through No. two mutual inductance type current sensors 31.No. two described Hall-type voltage sensor 30 installation methods are a certain phase line of the three-phase power line of manipulator motor 1 and zero line connected respectively at the positive pole of No. two Hall-type voltage sensors 30 and negative pole.Described No. two SMD temperature sensor 29 installation methods are that the surperficial blend compounds band placing it in manipulator motor 1 is fixed.The installation method of No. two described three-dimensional wireless vibration sensors 28 is the center its magnetic probe being adsorbed on manipulator claw lower surface, and radio receiver is placed in the scope of transmission of wireless signals distance.
2. collection signal
Consult Fig. 4 and Fig. 6, after sensor installs, start collection signal by control system.First the press button S0 (testing arrangement power supply) in testing arrangement Energy control district 12 is pressed.Then, if desired gather electric current, voltage, the temperature of tool magazine motor, the vibration of tool magazine and the signal such as the inlet pressure of cutter cylinder of forging a knife back and outlet air pressure, then press the press button S1 (entirely selecting) of tool magazine Performance Detection control zone 13; Gather some signal in above-mentioned signal if do not need, then press the button of middle these signals of control of tool magazine Performance Detection control zone 13.Such as want that the signal gathered is electric current, the voltage of tool magazine motor, then operating sequence is for pressing the button switch S 1 (entirely selecting), presses the button switch S 5 (motor temperature), press button S6 (tool magazine vibration), press button S7 (inlet pressure) and press button S8 (outlet air pressure).Consult Fig. 6, its circuit theory is: after the press button S1 (entirely selecting) of the press button S0 (testing arrangement power supply) and tool magazine Performance Detection control zone 13 that press testing arrangement Energy control district 12, the coil of auxiliary reclay KA1 obtains electric, the normally opened contact of auxiliary reclay KA1 closes, and six detection means all obtain normal power supply and start working; After pressing the button switch S 5 (motor temperature), press button S6 (tool magazine vibration), press button S7 (inlet pressure) and press button S8 (outlet air pressure), the coil of auxiliary reclay KA4, KA5, KA6 and KA7 obtains electric, the normally-closed contact of auxiliary reclay KA4, KA5, KA6 and KA7 disconnects, and SMD temperature sensor 22, three-way vibration sensor 23, an inlet pressure sensor 24 and pressure sensor 25 of working off one's feeling vent one's spleen cannot obtain normal power supply and quit work.In like manner, if desired the signal such as vibration of the electric current of collection machinery torch machine, voltage, temperature and manipulator, then press the press button S2 (entirely selecting) of manipulator Performance Detection control zone 11; Gather some signal in above-mentioned signal if do not need, then press the button of middle these signals of control of manipulator Performance Detection control zone 11.Such as want that the signal gathered is electric current, the voltage of manipulator motor, then operating sequence is for pressing the button switch S 2 (entirely selecting), presses the button switch S 11 (motor temperature) and press button S12 (manipulator vibration).Consult Fig. 6, its circuit theory is: after the press button S2 (entirely selecting) of the press button S0 (testing arrangement power supply) and tool magazine Performance Detection control zone 11 that press testing arrangement Energy control district 12, the coil of auxiliary reclay KA8 obtains electric, the normally opened contact of auxiliary reclay KA8 closes, and six detection means all obtain normal power supply and start working; After pressing the button switch S 11 (motor temperature) and press button S12 (manipulator vibration), the coil of auxiliary reclay KA11 and KA12 obtains electric, the normally-closed contact of auxiliary reclay KA11 and KA12 disconnects, No. two SMD temperature sensors 29, three-way vibration sensor 28 cannot obtain normal power supply and quit work.
3. display and storage data
Consult 4, after signal starts to gather, open the software kit of data collecting card on computer, observable or preserve signal collected waveform in display 14, also derives data file by circumscribed USB interface.
4. powered-down arrange equipment
After finishing using, first shut down computer in first cut-off push button S1-S12 and be in closed button, secondly cut-off push button S0, then 24V D.C. regulated power supply 33 is broken from 220V alternating current, and used sensor is put back on the hook 27 of these sensors of suspension, finally close industrial computer 19, split pin 43 is extracted from brake pin-and-hole 39 and removes brake.
Detailed description of the invention described in the present invention can understand and apply the invention for the ease of these those skilled in the art, the present invention is a kind of embodiment of optimization, a kind of preferably concrete technical scheme in other words conj.or perhaps, it is only applicable to the different model in certain limit, the disc type tool magazine of different size and the inspect on colligated-function of manipulator, different model outside scope, the disc type tool magazine of different size and the inspect on colligated-function of manipulator, basic technical scheme is constant, but the specifications and models of its parts used will change thereupon, as the choice criteria of various sensor, the model etc. of auxiliary reclay, therefore the invention is not restricted to the description implementing this kind of more specific technical scheme.Do not need through the equivalent structure change of creative work or various amendment all in protection scope of the present invention if relevant technical staff makes when adhering to basic technical scheme of the present invention.
Claims (6)
1. the removable disc type tool magazine of integrated form and a manipulator detection device for combination property, is characterized in that, comprises portable car body, control system, detection means, display and storage system, described display and storage system comprise the industrial computer being arranged on portable vehicle body and the outside being arranged on portable car body outside shows and communication apparatus, and industrial computer is connected by cable with display and external communications equipment, described detection means comprises tool magazine inspect on colligated-function device, manipulator inspect on colligated-function device, 24V D.C. regulated power supply and data collecting card, tool magazine inspect on colligated-function device and manipulator inspect on colligated-function device comprise multiple performance test sensor respectively, all properties testing sensor is powered by 24V D.C. regulated power supply, and the signal output interface of each sensor is connected with the input of data collecting card, described control system comprises manipulator Performance Detection button control district, testing arrangement Energy control district, tool magazine Performance Detection button control district, binding post, multiple auxiliary reclay, testing arrangement Energy control district comprises testing arrangement power switch, testing arrangement power switch one end is connected with the positive pole of 220V AC power, the other end is connected with the electrode input end of 24V D.C. regulated power supply, manipulator Performance Detection button control district comprises multiple press button, for controlling the signal break-make of each sensor of manipulator inspect on colligated-function device, tool magazine Performance Detection button control district also comprises multiple press button, for controlling the signal break-make of each sensor of tool magazine inspect on colligated-function device, multiple press buttones in multiple auxiliary reclay corresponding manipulator Performance Detection button control district of difference and tool magazine Performance Detection button control district.
2. the removable disc type tool magazine of a kind of integrated form as claimed in claim 1 and manipulator detection device for combination property, it is characterized in that, described storehouse inspect on colligated-function device specifically comprises a mutual inductance type current sensor, a Hall-type voltage sensor, a SMD temperature sensor, a three-dimensional wireless vibration sensor, inlet pressure transmitter, outlet pressure transmitter, described manipulator inspect on colligated-function device specifically comprises No. two three-dimensional wireless vibration sensors, No. two SMD temperature sensors, No. two Hall-type voltage sensors, No. two mutual inductance type current sensors, power by 24V D.C. regulated power supply with upper sensor, and the signal output interface of each sensor is connected with the input of data collecting card.
3. the removable disc type tool magazine of a kind of integrated form as claimed in claim 2 and manipulator detection device for combination property, it is characterized in that, described manipulator Performance Detection button control district comprises manipulator performance and entirely selects switch, manipulator current of electric switch, manipulator electric moter voltage switch, manipulator motor temperature switch, manipulator vibroswitch; Described tool magazine Performance Detection button control district comprises tool magazine performance and entirely selects switch, tool magazine current of electric switch, tool magazine electric moter voltage switch, tool magazine motor temperature switch, tool magazine vibroswitch, tool magazine inlet pressure switch and tool magazine to work off one's feeling vent one's spleen to compress switch; Tool magazine performance selects switch one end to be connected with the cathode output end of 24V D.C. regulated power supply entirely, and the other end is connected with connecting terminal block; Manipulator performance selects switch one end to be connected with the cathode output end of 24V D.C. regulated power supply entirely, and the other end is connected with connecting terminal block; Tool magazine current of electric switch, tool magazine electric moter voltage switch, tool magazine motor temperature switch, tool magazine vibroswitch, tool magazine inlet pressure switch and tool magazine one end compressed switch of working off one's feeling vent one's spleen is connected to the coil of auxiliary reclay KA7 with auxiliary reclay KA2 respectively, the other end is connected with connecting terminal block, and auxiliary reclay KA2 is connected to the other end of the coil of auxiliary reclay KA7 and the com mouth of 24V D.C. regulated power supply; Manipulator current of electric switch, manipulator electric moter voltage switch, manipulator motor temperature switch are connected to the coil of auxiliary reclay KA12 with auxiliary reclay KA9 respectively with one end of manipulator vibroswitch, the other end is connected with connecting terminal block, and auxiliary reclay KA9 is connected to the other end of the coil of auxiliary reclay KA12 with the cathode output end of 24V D.C. regulated power supply; Coil one end of auxiliary reclay KA1 is connected with the com mouth of 24V D.C. regulated power supply, and the other end is connected with connecting terminal block; The normally opened contact of auxiliary reclay KA1 is connected to one end of the normally-closed contact of auxiliary reclay KA7 with auxiliary reclay KA2 respectively, and auxiliary reclay KA2 is connected with the positive pole of the power supply input interface of a mutual inductance type current sensor, Hall-type voltage sensor, SMD temperature sensor, three-dimensional wireless vibration sensor, inlet pressure transmitter, outlet pressure transmitter respectively to the other end of the normally-closed contact of auxiliary reclay KA7; Coil one end of auxiliary reclay KA8 is connected with the cathode output end of 24V D.C. regulated power supply, and the other end is connected with connecting terminal block; The normally opened contact of auxiliary reclay KA8 is connected to one end of the normally-closed contact of auxiliary reclay KA12 respectively at auxiliary reclay KA9, and auxiliary reclay KA9 is connected with the positive pole of the power supply input interface of No. two three-dimensional wireless vibration sensors, No. two SMD temperature sensors, No. two Hall-type voltage sensors, No. two mutual inductance type current sensors respectively to the other end of the normally-closed contact of auxiliary reclay KA12.
4. the removable disc type tool magazine of a kind of integrated form as claimed in claim 1 and manipulator detection device for combination property, it is characterized in that, the outside display of described display and storage system and communication apparatus comprise display, mouse, keyboard, circumscribed USB interface, and display, keyboard, mouse and circumscribed USB interface are arranged on the upper surface of moving body.
5. the removable disc type tool magazine of a kind of integrated form as claimed in claim 1 and manipulator detection device for combination property, it is characterized in that, described portable vehicle bottom has the roller of 4 strap brake pin-and-holes, portable car body is each side welded with 1 moving handle, and before and after portable car body, both sides are respectively provided with 1 fan double-open type chamber door; Each press button in described manipulator Performance Detection button control district, testing arrangement Energy control district, tool magazine Performance Detection button control district is installed in the upper surface of moving body; Each sensor of described tool magazine inspect on colligated-function device and manipulator inspect on colligated-function device is all placed on portable vehicle body.
6. the removable disc type tool magazine of a kind of integrated form as claimed in claim 5 and manipulator detection device for combination property, it is characterized in that, the roller of described strap brake pin-and-hole is arranged on the bottom of portable car body by support and bolt, roller is connected by rotating shaft with support, uniform multiple brake pin-and-hole on the end face of roller, brake pin-and-hole carries out pin connection by split pin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610147453.6A CN105563198B (en) | 2016-03-16 | 2016-03-16 | A kind of integrated form may move disc type tool magazine and manipulator detection device for combination property |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201610147453.6A CN105563198B (en) | 2016-03-16 | 2016-03-16 | A kind of integrated form may move disc type tool magazine and manipulator detection device for combination property |
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| Publication Number | Publication Date |
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| CN105563198A true CN105563198A (en) | 2016-05-11 |
| CN105563198B CN105563198B (en) | 2017-10-20 |
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| CN201610147453.6A Expired - Fee Related CN105563198B (en) | 2016-03-16 | 2016-03-16 | A kind of integrated form may move disc type tool magazine and manipulator detection device for combination property |
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| CN108481063A (en) * | 2018-03-14 | 2018-09-04 | 珠海汉迪自动化设备有限公司 | Rotate the control method and its system of tool magazine |
| CN111360572A (en) * | 2020-03-31 | 2020-07-03 | 新代科技(苏州)有限公司 | Tool magazine control system and control method thereof |
| CN113523870A (en) * | 2021-07-30 | 2021-10-22 | 新代科技(苏州)有限公司 | Machining tool replacing device and control method thereof |
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|---|---|
| CN105563198B (en) | 2017-10-20 |
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