CN205380408U - Welding of casing blast pipe and integrative device of automatic brushing on compressor - Google Patents
Welding of casing blast pipe and integrative device of automatic brushing on compressor Download PDFInfo
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- CN205380408U CN205380408U CN201620095212.7U CN201620095212U CN205380408U CN 205380408 U CN205380408 U CN 205380408U CN 201620095212 U CN201620095212 U CN 201620095212U CN 205380408 U CN205380408 U CN 205380408U
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- scratch brushing
- welding
- workpiece
- preheating
- compressor
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Abstract
The utility model discloses a welding of casing blast pipe and integrative device of automatic brushing on compressor, including the frame, set up station dial mechanism, work piece preheating device, work piece welding set and work piece brushing device in the frame, work piece preheating device, work piece welding set and work piece brushing device are located different stations respectively, are provided with in frame both sides to be used for controlling station dial mechanism and to open the electrical control box who stops with work piece preheating device, work piece welding set, work piece brushing device cooperation intermittent type. The utility model discloses a carousel mode processing will be preheated, welding process and brushing technology integrates as an organic wholely, and the automation mechanized operation has reduced operator's operation requirement, operates more conveniently and has reduced manual work for production efficiency and product stability are higher.
Description
Technical field
This utility model relates to upper shell of compressor manufacture field, particularly to a kind of upper shell of compressor exhaustor welding and automatic scratch brushing integrated device.
Background technology
Traditional welding to upper shell of compressor exhaustor adopts manual soldering, also needs it is carried out scratch brushing after welding.And scratch brushing is with to weld be two procedures, separately performed in existing technology, and two procedures requires that operator to have higher operant skill, and skill set requirements is high, operation is many, causes that production efficiency is low.
Utility model content
Main purpose of the present utility model is to provide a kind of upper shell of compressor exhaustor welding and automatic scratch brushing integrated device, it is intended to scratch brushing technique and welding procedure is integrated, automation mechanized operation, reduces manual work, improves production efficiency.
nullThe utility model proposes a kind of upper shell of compressor exhaustor welding and automatic scratch brushing integrated device，Including frame、It is arranged on the station dial mechanism in described frame、It is arranged on the workpiece preheating device in described frame、Workpiece welder and workpiece scratch brushing device，The rotating disk of described station dial mechanism is evenly arranged with around axle center multiple workpiece for placing workpiece and places position，The positioning seat being provided with on position for workpiece location is placed at described workpiece，Described workpiece preheating device、Described workpiece welder and described workpiece scratch brushing device lay respectively on different station，The pre-hot junction of described workpiece preheating device、The welding ends of workpiece welder、The scratch brushing end of described workpiece scratch brushing device is all relative to the workpiece position to be processed that the described workpiece going to corresponding station is placed on position，It is provided with in described frame both sides for controlling described station dial mechanism and described workpiece preheating device、Described workpiece welder、Described workpiece scratch brushing device coordinates the electric control box of interval start and stop.
Preferably, described workpiece preheating device includes preheating installing rack, it is vertically installed at the preheating cylinder on described preheating installing rack, preheating welding gun, welding gun fixed block is used in preheating slide track component and preheating, the first track that described preheating slide track component includes being vertically installed on described preheating installing rack and the first sliding part along described first slide, described preheating welding gun fixed block is connected fixing with described first sliding part by the first coupling block, described preheating welding gun is connected fixing with described preheating welding gun fixed block, described preheating cylinder is arranged on above described first track, the promote-side of described preheating cylinder is connected with described first coupling block.
Preferably, described workpiece welder includes welding installing rack, it is vertically installed at the welding cylinder on described welding installing rack, welding torch, welding slide track component and welding torch fixed block, the second track that described welding slide track component includes being vertically installed on described welding installing rack and the second sliding part along described second slide, described welding torch fixed block is connected fixing with described second sliding part by the second coupling block, described welding torch is connected fixing with described welding torch fixed block, described welding cylinder is arranged on above described second track, the promote-side of described welding cylinder is connected with described second coupling block.
nullPreferably，Described workpiece scratch brushing device includes scratch brushing body frame structure、Scratch brushing motor、By the motor-driven scratch brushing shaft assembly of described scratch brushing、Work-sheet pressing assembly、Scratch brushing side plate、Scratch brushing base plate、Vertical slide rail assembly、Horizontal slide rail assembly、Vertical cylinder device and horizontal air cylinder device，Described vertical slide rail assembly is arranged on the side of described scratch brushing body frame structure，Described vertical slide rail assembly includes the vertical track being vertically installed on the side of described scratch brushing body frame structure and the vertical slide slided along described vertical track，Described scratch brushing side plate is connected fixing with described vertical slide，Described scratch brushing motor and described scratch brushing shaft assembly are arranged on described scratch brushing side plate，Described vertical cylinder device is vertically installed on described scratch brushing body frame structure，The promote-side of described vertical cylinder device is connected with described scratch brushing side plate by vertical belt moving part，Described vertical cylinder device drives described scratch brushing side plate to do along described vertical track and vertically slides up and down；Described scratch brushing base plate is arranged on the lower section of described scratch brushing body frame structure, described horizontal slide rail assembly is arranged on described scratch brushing base plate, described horizontal slide rail assembly includes the horizontal rail being transversely mounted on described scratch brushing base plate and the horizontal sliders slided along described horizontal rail, described scratch brushing body frame structure is fastened in described horizontal sliders, described horizontal air cylinder device lateral is arranged on described scratch brushing base plate, the promote-side of described horizontal air cylinder device is connected with described scratch brushing body frame structure by transverse belt moving part, described horizontal air cylinder device drives described scratch brushing body frame structure to do along described horizontal rail and laterally horizontally slips；Described Work-sheet pressing assembly is arranged on described scratch brushing base plate, corresponding with the position of described scratch brushing shaft assembly.
Preferably, described Work-sheet pressing assembly includes support and Work-sheet pressing cylinder, and described support is fastened on the front side of described scratch brushing base plate, and described Work-sheet pressing cylinder is installed on the bracket, is positioned on the face relative with described scratch brushing shaft assembly position.
Preferably, described station dial mechanism is 12 station turnplate mechanisms, is provided with 12 described workpiece and places position.
Preferably, described positioning seat is adaptive with upper shell of compressor, it is provided with the locating dowel corresponding with the position, position, hole to be processed on upper shell of compressor, described locating dowel is adaptive with workpiece to be welded, upper shell of compressor covers on positioning seat, workpiece to be welded is enclosed within described locating dowel, makes workpiece to be welded be positioned at the corresponding Kong Weizhong to be processed on upper shell of compressor.
A kind of upper shell of compressor exhaustor of the present utility model welding has the beneficial effect that with automatic scratch brushing integrated device
This utility model is provided with station dial mechanism, workpiece preheating device, workpiece welder and workpiece scratch brushing device, employing carousel mode is processed, preheating, welding procedure and scratch brushing process integration are integrated, automation mechanized operation, reduce the operation requirement of operator, operate more convenient and decrease manual work so that production efficiency and product stability are higher.
Accompanying drawing explanation
Fig. 1 is the structural representation of upper shell of compressor exhaustor of the present utility model welding and automatic scratch brushing integrated device；
Fig. 2 is the top view of upper shell of compressor exhaustor of the present utility model welding and the station dial mechanism of automatic scratch brushing integrated device；
Fig. 3 is the structural representation of upper shell of compressor exhaustor of the present utility model welding and the workpiece welder of automatic scratch brushing integrated device；
Fig. 4 is the structural representation of upper shell of compressor exhaustor of the present utility model welding and the workpiece scratch brushing device of automatic scratch brushing integrated device.
The realization of this utility model purpose, functional characteristics and advantage will in conjunction with the embodiments, are described further with reference to accompanying drawing.
Detailed description of the invention
Should be appreciated that specific embodiment described herein is only in order to explain this utility model, be not used to limit this utility model.
Referring to figs. 1 through Fig. 4, it is proposed to an embodiment of upper shell of compressor exhaustor of the present utility model welding and automatic scratch brushing integrated device:
A kind of upper shell of compressor exhaustor welding and automatic scratch brushing integrated device, including frame 10, the station dial mechanism being arranged in frame 10, the workpiece preheating device being arranged in frame 10, workpiece welder and workpiece scratch brushing device.Station dial mechanism is 12 station turnplate mechanisms, including rotating disk 30 and turntable rotation mechanism 32, rotating disk 30 is evenly arranged with around axle center 12 workpiece for placing workpiece and places position 31.The positioning seat being provided with on position 31 for workpiece location is placed at workpiece.Positioning seat is adaptive with upper shell of compressor, is provided with the locating dowel corresponding with the position, position, hole to be processed on upper shell of compressor, and locating dowel is adaptive with workpiece to be welded.During work, upper shell of compressor is covered on positioning seat, workpiece to be welded is enclosed within locating dowel, so that workpiece to be welded is positioned at the corresponding Kong Weizhong to be processed on upper shell of compressor, turns to preheating station, welding post, scratch brushing station, cooling station followed by rotating disk 30.
Workpiece preheating device is positioned on preheating station, workpiece welder is positioned on welding post, workpiece scratch brushing device is positioned at scratch brushing station, the pre-hot junction of workpiece preheating device, the welding ends of workpiece welder, workpiece scratch brushing device scratch brushing end all relative to the workpiece position to be processed that the workpiece going to corresponding station is placed on position 31.Be provided with the electric control box 20 coordinating interval start and stop for controlling station dial mechanism with workpiece preheating device, workpiece welder, workpiece scratch brushing device in frame 10 both sides, the action request of equipment is controlled by electric control box 20.
Preheating cylinder 43, preheating welding gun 41, preheating slide track component and the preheating welding gun fixed block 42 that workpiece preheating device includes preheating installing rack 40, is vertically installed on preheating installing rack 40.Preheating slide track component includes the first track 44 being vertically installed on preheating installing rack 40 and the first sliding part 45 slided along the first track 44, and preheating welding gun fixed block 42 is connected fixing with the first sliding part 45 by the first coupling block.Preheating welding gun 41 is fastened on the lower surface of preheating welding gun fixed block 42, and preheating is with the operation end of welding gun 41 down.Preheating cylinder 43 is arranged on above the first track 44, and the preheating promote-side of cylinder 43 is connected with the first coupling block.Preheating welding gun 41 is driven to rise, decline by preheating cylinder 43.
Welding cylinder 53, welding torch 51, welding slide track component and the welding torch fixed block 52 that workpiece welder includes welding installing rack 50, is vertically installed on welding installing rack 50.Welding slide track component includes the second track 54 being vertically installed on welding installing rack 50 and the second sliding part 55 slided along the second track 54, and welding torch fixed block 52 is connected fixing with the second sliding part 55 by the second coupling block.Welding torch 51 is fastened on the lower surface of welding torch fixed block 52, and the operation end of welding torch 51 is down.Welding cylinder 53 is arranged on above the second track 54, and the welding promote-side of cylinder 53 is connected with the second coupling block.Welding torch 51 is driven to rise, decline by welding cylinder 53.
Workpiece scratch brushing device includes scratch brushing body frame structure 60, scratch brushing motor 62, scratch brushing motor 62 the scratch brushing shaft assembly 61 driven, Work-sheet pressing assembly, scratch brushing side plate 63, scratch brushing base plate 65, vertical slide rail assembly 64, horizontal slide rail assembly 66, vertical cylinder device 67 and horizontal air cylinder device 68.Vertical slide rail assembly 64 is arranged on the vertical leading flank of scratch brushing body frame structure 60.Vertical slide rail assembly 64 includes the vertical track being vertically installed on the leading flank of scratch brushing body frame structure 60 and the vertical slide slided along vertical track being arranged on vertical track, vertical track is provided with two, lay respectively at the left and right sides of the side of scratch brushing body frame structure 60, the vertical track of every side is provided with two vertical slide.The back side of scratch brushing side plate 63 is connected fixing with vertical slide, and scratch brushing motor 62 and scratch brushing shaft assembly 61 are arranged on before scratch brushing side plate 63.Vertical cylinder device 67 is vertically installed on scratch brushing body frame structure 60, and the promote-side of vertical cylinder device 67 is connected with scratch brushing side plate 63 by vertical belt moving part, drives scratch brushing side plate 63 to do along vertical track by vertical cylinder device 67 and vertically slides up and down.Scratch brushing base plate 65 is arranged on the lower section of scratch brushing body frame structure 60, and Work-sheet pressing assembly is arranged on scratch brushing base plate 65.Work-sheet pressing assembly includes support 69 and Work-sheet pressing cylinder 70, support 69 is fastened on the front side of scratch brushing base plate 65, Work-sheet pressing cylinder 70 is arranged on support 69, and Work-sheet pressing cylinder 70 is positioned on the face relative with scratch brushing shaft assembly 61 position, treats scratch brushing workpiece for compression.Scratch brushing shaft assembly 61 includes scratch brushing axle bed and scratch brushing axle, and scratch brushing axle bed is fastened on scratch brushing side plate 63, and scratch brushing axle is mounted vertically on scratch brushing axle bed.Scratch brushing motor 62 drives scratch brushing axle to rotate.During work, vertical cylinder device 67 drives scratch brushing side plate 63 to do along vertical track and vertically slides up and down, thus realizing automatically moving up and down of scratch brushing axle, it is achieved the scratch brushing up and down automatically to product.
Horizontal slide rail assembly 66 is arranged on scratch brushing base plate 65.Horizontal slide rail assembly 66 includes the horizontal rail being transversely mounted on scratch brushing base plate 65 and the horizontal sliders slided along horizontal rail, horizontal rail is provided with two, lay respectively at scratch brushing base plate 65 both sides, front and back above, the vertical horizontal rail of every side is provided with two horizontal sliders.Scratch brushing body frame structure 60 is fastened in horizontal sliders, horizontal air cylinder device 68 is transversely mounted on scratch brushing base plate 65, the promote-side of horizontal air cylinder device 68 is connected with scratch brushing body frame structure 60 by transverse belt moving part, drives scratch brushing body frame structure 60 to do along horizontal rail by horizontal air cylinder device 68 and laterally horizontally slips.During work, horizontal air cylinder device 68 drives scratch brushing body frame structure 60 to do and laterally horizontally slips, thus realizing automatically moving left and right of scratch brushing axle, it is achieved the automatic left and right scratch brushing to product.During the work of scratch brushing device, scratch brushing motor 62 rotates and drives scratch brushing axle to rotate, and then the promote-side of vertical cylinder device 67 declines (arrival adjusting position), and then horizontal air cylinder device 68 action is to station, and workpiece is carried out scratch brushing.During end-of-job, horizontal air cylinder device 68 returns to original position, and then vertical cylinder device 67 rises to original position, and scratch brushing motor 62 stops.
During equipment work, the first workpiece that workpiece is put rotating disk 30 by operator is placed on position 31, and then workpiece forwards preheating station to along with rotating disk 30, preheats with cylinder 43 action, driving preheating welding gun 41 to decline, preheating welding gun 41 preheats facing to the relevant position on workpiece；After having preheated, workpiece goes to welding post, welding cylinder 53 action again along with rotating disk 30, drives welding torch 51 to decline, welds facing to the relevant position on workpiece；After having welded, workpiece goes to scratch brushing station followed by rotating disk 30 and carries out scratch brushing；Scratch brushing complete after then through the natural cooling of several stations, be turning finally to the position starting to put workpiece most, then by operator, the workpiece after machining taken out；As a circulation.Preheating, welding, scratch brushing are all simultaneously actions after rotating disk 30 stops, and non-interference, ruly carry out.The action request of equipment, by electrical control, has significantly high reliability and stability.This utility model adopts rotating disk 30 mode to process, and preheating, welding procedure and scratch brushing process integration is integrated, automation mechanized operation, reduces the operation requirement of operator, operates more convenient and decrease manual work so that production efficiency and product stability are higher.
The foregoing is only preferred embodiment of the present utility model; not thereby the scope of the claims of the present utility model is limited; every equivalent structure transformation utilizing this utility model description and accompanying drawing content to make; or directly or indirectly it is used in other relevant technical fields, all in like manner include in scope of patent protection of the present utility model.
Claims (7)
- null1. a upper shell of compressor exhaustor welding and automatic scratch brushing integrated device，It is characterized in that，Including frame、It is arranged on the station dial mechanism in described frame、It is arranged on the workpiece preheating device in described frame、Workpiece welder and workpiece scratch brushing device，The rotating disk of described station dial mechanism is evenly arranged with around axle center multiple workpiece for placing workpiece and places position，The positioning seat being provided with on position for workpiece location is placed at described workpiece，Described workpiece preheating device、Described workpiece welder and described workpiece scratch brushing device lay respectively on different station，The pre-hot junction of described workpiece preheating device、The welding ends of workpiece welder、The scratch brushing end of described workpiece scratch brushing device is all relative to the workpiece position to be processed that the described workpiece going to corresponding station is placed on position，It is provided with in described frame both sides for controlling described station dial mechanism and described workpiece preheating device、Described workpiece welder、Described workpiece scratch brushing device coordinates the electric control box of interval start and stop.
- 2. upper shell of compressor exhaustor according to claim 1 welding and automatic scratch brushing integrated device, it is characterized in that, described workpiece preheating device includes preheating installing rack, it is vertically installed at the preheating cylinder on described preheating installing rack, preheating welding gun, welding gun fixed block is used in preheating slide track component and preheating, the first track that described preheating slide track component includes being vertically installed on described preheating installing rack and the first sliding part along described first slide, described preheating welding gun fixed block is connected fixing with described first sliding part by the first coupling block, described preheating welding gun is connected fixing with described preheating welding gun fixed block, described preheating cylinder is arranged on above described first track, the promote-side of described preheating cylinder is connected with described first coupling block.
- 3. upper shell of compressor exhaustor according to claim 1 welding and automatic scratch brushing integrated device, it is characterized in that, described workpiece welder includes welding installing rack, it is vertically installed at the welding cylinder on described welding installing rack, welding torch, welding slide track component and welding torch fixed block, the second track that described welding slide track component includes being vertically installed on described welding installing rack and the second sliding part along described second slide, described welding torch fixed block is connected fixing with described second sliding part by the second coupling block, described welding torch is connected fixing with described welding torch fixed block, described welding cylinder is arranged on above described second track, the promote-side of described welding cylinder is connected with described second coupling block.
- null4. upper shell of compressor exhaustor according to claim 1 welding and automatic scratch brushing integrated device，It is characterized in that，Described workpiece scratch brushing device includes scratch brushing body frame structure、Scratch brushing motor、By the motor-driven scratch brushing shaft assembly of described scratch brushing、Work-sheet pressing assembly、Scratch brushing side plate、Scratch brushing base plate、Vertical slide rail assembly、Horizontal slide rail assembly、Vertical cylinder device and horizontal air cylinder device，Described vertical slide rail assembly is arranged on the side of described scratch brushing body frame structure，Described vertical slide rail assembly includes the vertical track being vertically installed on the side of described scratch brushing body frame structure and the vertical slide slided along described vertical track，Described scratch brushing side plate is connected fixing with described vertical slide，Described scratch brushing motor and described scratch brushing shaft assembly are arranged on described scratch brushing side plate，Described vertical cylinder device is vertically installed on described scratch brushing body frame structure，The promote-side of described vertical cylinder device is connected with described scratch brushing side plate by vertical belt moving part，Described vertical cylinder device drives described scratch brushing side plate to do along described vertical track and vertically slides up and down；Described scratch brushing base plate is arranged on the lower section of described scratch brushing body frame structure, described horizontal slide rail assembly is arranged on described scratch brushing base plate, described horizontal slide rail assembly includes the horizontal rail being transversely mounted on described scratch brushing base plate and the horizontal sliders slided along described horizontal rail, described scratch brushing body frame structure is fastened in described horizontal sliders, described horizontal air cylinder device lateral is arranged on described scratch brushing base plate, the promote-side of described horizontal air cylinder device is connected with described scratch brushing body frame structure by transverse belt moving part, described horizontal air cylinder device drives described scratch brushing body frame structure to do along described horizontal rail and laterally horizontally slips；Described Work-sheet pressing assembly is arranged on described scratch brushing base plate, corresponding with the position of described scratch brushing shaft assembly.
- 5. upper shell of compressor exhaustor according to claim 4 welding and automatic scratch brushing integrated device, it is characterized in that, described Work-sheet pressing assembly includes support and Work-sheet pressing cylinder, described support is fastened on the front side of described scratch brushing base plate, described Work-sheet pressing cylinder is installed on the bracket, is positioned on the face relative with described scratch brushing shaft assembly position.
- 6. upper shell of compressor exhaustor according to claim 1 welding and automatic scratch brushing integrated device, it is characterised in that described station dial mechanism is 12 station turnplate mechanisms, is provided with 12 described workpiece and places position.
- 7. upper shell of compressor exhaustor according to claim 1 welding and automatic scratch brushing integrated device, it is characterized in that, described positioning seat is adaptive with upper shell of compressor, it is provided with the locating dowel corresponding with the position, position, hole to be processed on upper shell of compressor, described locating dowel is adaptive with workpiece to be welded, upper shell of compressor covers on positioning seat, and workpiece to be welded is enclosed within described locating dowel, makes workpiece to be welded be positioned at the corresponding Kong Weizhong to be processed on upper shell of compressor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620095212.7U CN205380408U (en) | 2016-01-29 | 2016-01-29 | Welding of casing blast pipe and integrative device of automatic brushing on compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620095212.7U CN205380408U (en) | 2016-01-29 | 2016-01-29 | Welding of casing blast pipe and integrative device of automatic brushing on compressor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205380408U true CN205380408U (en) | 2016-07-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620095212.7U Expired - Fee Related CN205380408U (en) | 2016-01-29 | 2016-01-29 | Welding of casing blast pipe and integrative device of automatic brushing on compressor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205380408U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109332945A (en) * | 2018-08-27 | 2019-02-15 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | A kind of compressor housing top cover welded tube equipment |
| CN113059139A (en) * | 2021-04-15 | 2021-07-02 | 嘉兴四通车轮股份有限公司 | Brake drum heating device and heating process |
-
2016
- 2016-01-29 CN CN201620095212.7U patent/CN205380408U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109332945A (en) * | 2018-08-27 | 2019-02-15 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | A kind of compressor housing top cover welded tube equipment |
| CN109332945B (en) * | 2018-08-27 | 2024-03-12 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | Compressor housing top cap welded tube equipment |
| CN113059139A (en) * | 2021-04-15 | 2021-07-02 | 嘉兴四通车轮股份有限公司 | Brake drum heating device and heating process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160713 Termination date: 20210129 |