CN205363141U - Little welding system of stand robot - Google Patents
Little welding system of stand robot Download PDFInfo
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- CN205363141U CN205363141U CN201520859197.4U CN201520859197U CN205363141U CN 205363141 U CN205363141 U CN 205363141U CN 201520859197 U CN201520859197 U CN 201520859197U CN 205363141 U CN205363141 U CN 205363141U
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Abstract
The utility model discloses a little welding system of stand robot, the on -line screen storage device comprises a base, the setting is and be equipped with welder's robot on the base, big rotary mechanism and control system, big rotary mechanism's the other station that is equipped with of side, be equipped with on the station and press from both sides anchor clamps rotary mechanism tight and the rotatable weld workpiece of treating, big rotary mechanism drives the station and does the spinning movement under control system's control, anchor clamps rotary mechanism is including relative first anchor clamps and the second anchor clamps that set up at gyration crossbeam both ends, first anchor clamps and second anchor clamps will treat that the weld workpiece both ends press from both sides tightly and do spinning movement messenger work piece angle and finely tune under anchor clamps servo motor's drive, the utility model discloses in big rotary mechanism can freely overturn, first anchor clamps can be to work piece angular adjustment, can adjust the angle of treating weld workpiece and robot in a flexible way, the robot can remove welder in a flexible way under the drive of swing arm, improved the accurate nature of welding, the duplex position is reduced and is adorned a time of unloading the piece, has guaranteed the welded continuity, has improved work efficiency.
Description
Technical field
This utility model relates to lift appliance technical field, particularly to a kind of post robot welding system.
Background technology
Along with the development of society, self is demanded continuous lifting by people, adds the market raising to the demand of lift product, and existing production technology and the mode of production seriously can not meet the market demand to production capacity.
Current post welding manner conjugates just with an axle or need not conjugate and realizes welding, pickup mode is mainly by artificial pickup, and speed is comparatively slow, current post welding mainly adopts the mode of human weld, welding efficiency is relatively low, the mode manually carrying out upper and lower pieces is adopted to add working strength, the cost of manpower constantly raises currently on the market, this kind of mode of production causes the waste of bigger restriction and human cost for the long term growth of enterprise, need to carry out process modification and lifting means percent of automatization, reduce the expenditure of human cost and alleviate the labor intensity of operating personnel, improve operational security.
Utility model content
Task of the present utility model is to provide and a kind of free coordinating robot can carry out double with the soldering angle of workpiece or three stations weld, and the problem that when utilizing the post robot welding system of robot automatic part picking and carrying to solve human weld, welding efficiency is low and human cost is high.
This utility model is achieved through the following technical solutions utility model purpose:
Post robot welding system, including base, it is arranged on base and equipped with the robot of welding gun, big rotating mechanism and control system, it is provided with station by big rotating mechanism side, described station is provided with the clamp rotating mechanism of clamping rotatable workpiece to be welded, and big rotating mechanism drives station to do spinning movement under control of the control system.
Big rotating mechanism includes revolution crossbeam and the crossbeam rotary servovalve motor being connected with revolution crossbeam, and crossbeam rotary servovalve motor drives revolution crossbeam to rotate；Clamp rotating mechanism includes the first fixture and the second fixture that are oppositely arranged on revolution crossbeam homonymy two ends, first fixture is provided with fixture servomotor, the first holder and the first rotating shaft, first holder is connected by the first rotating shaft and fixture servomotor are fixing, second fixture is provided with the second holder and the second rotating shaft, the first holder and the second holder and by workpiece two ends to be welded clamping and does spinning movement under the driving of fixture servomotor；Robot includes robot base, and robot base is flexibly connected with swing arm one end, and the swing arm other end is hinged with welding gun.
Further, described big rotating mechanism is additionally provided with reductor, revolution crossbeam rotating shaft and ring flange, revolution crossbeam rotating shaft is connected with described crossbeam rotary servovalve motor through reductor, described revolution crossbeam is connected with revolution crossbeam rotating shaft by ring flange, thus, revolution crossbeam rotating shaft rotates thus driving revolution crossbeam axis of rotation under the driving of crossbeam rotary servovalve motor and the first reductor, clamp rotating mechanism thus can be driven to rotate and to realize deflection welding, ensure that the seriality of welding, revolution crossbeam is connected with revolution crossbeam rotating shaft by ring flange simultaneously, have only to dismounting ring flange can revolution crossbeam be replaced, maintenance and replacing are all very convenient.
Further, described first fixture is additionally provided with reductor, the first eyelet bolt, the first contiguous block and disk is installed, first contiguous block one end arranges the screw matched with the first eyelet bolt, the other end is fixing with described first holder to be connected, installing disk one side be fixed on the first rotating shaft and be connected with described fixture servomotor by the second reductor, another side is connected by the first eyelet bolt and the first holder.Described second fixture is additionally provided with bracing frame, the second contiguous block and the second eyelet bolt, second contiguous block one end arranges the screw matched with the second eyelet bolt, the other end is fixing with described second holder to be connected, bracing frame is fixing with described second rotating shaft to be connected, and the second contiguous block is connected by the second eyelet bolt with bracing frame.
Further, described first contiguous block and the second contiguous block partial center line all respectively is connected on the seat surface of the first holder and the second holder, thus, it is possible to reserve enough areas to arrange the aperture matched with workpiece on the seat surface of the first holder and the second holder to clamp workpiece.
Further, described clamp mechanism is two groups or three groups, thus, it is possible to arrange station according to welding needs.
Preferably, described clamp mechanism is two groups, is symmetricly set on described revolution crossbeam both sides, thus, it is possible to carry out Double-station welding, saves and changes the time that workpiece carries out waiting and ensure that the seriality of welding, improve work efficiency.
Further, the clear gunlock structure being arranged side by side with described robot is also included, thus, it is possible to be carried out in time guaranteeing welding quality to the welding gun in robot.
Further; being equipped with protective cover and cover plate on described big rotating mechanism, the first fixture and the second fixture, thus, protective cover makes whole welder longer service life; if cover plate can be opened when device goes wrong, and the parts in device are overhauled, greatly facilitate the maintenance of device.
Further, described base is fixed on the ground by detent mechanism, detent mechanism includes location pedestal, locating piece and alignment pin, being respectively provided with, on location pedestal and locating piece, the pin-and-hole matched with alignment pin, locating piece is fixed on below base, and location pedestal fixes on the ground, thus, detent mechanism of only need to dismantling just can move whole device easily.
The post robot welding system that this utility model provides, first, big rotating mechanism can freely overturn and make welding post move to robot side, little rotating shaft on first fixture simultaneously rotates and can workpiece angle be finely tuned again, it is beneficial to robot to weld with best angle, whole device can extremely flexibly regulate workpiece soldering angle in welding process, owing to switching mechanism broad in the middle can reduce the time of piece installing inloading part, ensure that the seriality of welding, substantially increase work efficiency；Secondly, servomotor and reductor is adopted to control rotating speed so that mechanism alternation angle is freely stable.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of embodiment of this utility model；
Fig. 2 is the profile of the first fixture in Fig. 1；
Fig. 3 is the profile of the second fixture in Fig. 1；
Fig. 4 is the profile of big rotating mechanism in Fig. 1；
Wherein: 1-base, 2-robot, the big rotating mechanism of 3-, 4-turns round crossbeam, 5-crossbeam rotary servovalve motor, 6-the first reductor, 7-turns round crossbeam rotating shaft, 8-ring flange, 9-the first fixture, 10-fixture servomotor, 11-the first holder, 12-the first rotating shaft, 13-the second reductor, 14-the first eyelet bolt, 15-the first contiguous block, 16-installs disk, 17-the second fixture, 18-the second holder, 19-the second rotating shaft, 20-robot base, 21-swing arm, 22-welding gun, 23-bracing frame, 24-the second contiguous block, 25-the second eyelet bolt, the clear gunlock structure of 26-, 27-protective cover, 28-cover plate, 29-positions pedestal, 30-locating piece, 31-alignment pin.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiment of the present utility model is described in further detail.
From Fig. 1 to Fig. 4, post robot welding system, including base 1, it is arranged on base 1 and equipped with the robot 2 of welding gun 22, big rotating mechanism 3 and control system, it is provided with station by the side of big rotating mechanism 3, station is provided with the clamp rotating mechanism of clamping rotatable workpiece to be welded, and big rotating mechanism 3 drives station to do spinning movement under control of the control system.Wherein, big rotating mechanism 3 includes revolution crossbeam 4 and the crossbeam rotary servovalve motor 5 being connected with revolution crossbeam 4, it is additionally provided with the first reductor 6, revolution crossbeam rotating shaft 7 and ring flange 8, revolution crossbeam rotating shaft 7 is connected with crossbeam rotary servovalve motor 5 through the first reductor 6, crossbeam rotary servovalve motor 5 drives revolution crossbeam 4 to rotate, revolution crossbeam 4 is connected with revolution crossbeam rotating shaft 7 by ring flange 8, revolution crossbeam rotating shaft 7 rotates thus driving revolution crossbeam rotating shaft 7 to rotate under the driving of crossbeam rotary servovalve motor 5 and the first reductor 6, clamp rotating mechanism thus can be driven to rotate and to realize deflection welding, ensure that the seriality of welding, improve welding efficiency.
nullBy Fig. 1、Fig. 2 and Fig. 3 is known，Clamp rotating mechanism is fixed on the side of big rotating mechanism 3，Clamp rotating mechanism includes being oppositely arranged on the first fixture 9 and the second fixture 17 turning round crossbeam 4 homonymy two ends in big rotating mechanism 3，First fixture 9 is provided with fixture servomotor 10、First holder 11 and the first rotating shaft 12，First holder 11 is connected by the first rotating shaft 12 is fixing with fixture servomotor 10，First fixture 9 is additionally provided with the second reductor 13、First eyelet bolt 14、First contiguous block 15 and installation disk 16，First contiguous block 15 one end arranges the screw matched with the first eyelet bolt 14，The other end and the first fixing connection of holder 11，Disk 16 one side is installed be fixed on the first rotating shaft 12 and be connected with fixture servomotor 10 by the second reductor 13，Another side is connected with the first holder 11 by the first eyelet bolt 14；Second fixture 17 is provided with the second holder 18 and the second rotating shaft 19, it is additionally provided with bracing frame the 23, second contiguous block 24 and the second eyelet bolt 25, second contiguous block 24 one end arranges the screw matched with the second eyelet bolt 25, the other end and the second fixing connection of holder 18, bracing frame 23 is fixing with the second rotating shaft 19 to be connected, second contiguous block 24 is connected by the second eyelet bolt 25 with bracing frame 23, and the first holder 11 and the second holder 18 by workpiece two ends to be welded clamping and do spinning movement under the driving of fixture servomotor 10.
The aperture matched with workpiece to reserve enough areas to arrange on the seat surface of the first holder 11 and the second holder 18 is to clamp workpiece, and the first contiguous block 15 and the second contiguous block 24 partial center line all respectively are connected on the seat surface of the first holder 11 and the second holder 18.
In the present embodiment, clamp mechanism is two groups, is symmetricly set on the both sides of revolution crossbeam 4, naturally it is also possible to need to be set to clamp mechanism three groups according to welding.
Robot 2 includes robot base 20, robot base 20 is flexibly connected with one end of swing arm 21, the other end of swing arm 21 is hinged with welding gun 22, robot 2 can require over swing arm 21 according to weldment and move welding gun 22 and adjust soldering angle further, simultaneously need the welding gun 22 in robot 2 is carried out in time in order to ensure welding quality, base 1 is additionally provided with and robot 2 clear gunlock structure 26 side by side.
In order to facilitate apparatus for examination and repair; big rotating mechanism the 3, first fixture 9 and the second fixture 17 are equipped with cover plate 28 to open cover plate 28 at any time and parts are overhauled; simultaneously for extending the service life of whole welder, big rotating mechanism the 3, first fixture 9 and the second fixture 17 are also equipped with protective cover 27.
Base 1 is fixed on the ground by detent mechanism, detent mechanism includes location pedestal 29, locating piece 30 and alignment pin 31, and location pedestal 29 and locating piece 30 are respectively provided with the pin-and-hole matched with alignment pin 31, locating piece 30 is fixed on below base 1, and location pedestal 29 fixes on the ground.
nullDuring welding，First workpiece is remotely from the fixture station of robot 2，After first holder 11 and the second holder 17 clamp workpiece，Revolution crossbeam rotating shaft 7 turns over turnback to the fixture station below robot 2 under the driving of crossbeam rotary servovalve motor 5，The first rotating shaft 12 on first fixture 9 can rotate under the driving of fixture servomotor 10 and regulate workpiece soldering angle further，When robot 2 carries out weld job，Its welding gun 22 can also move to guarantee that workpiece is welded by robot 2 under best angle under the drive of swing arm 21，After having welded，Revolution crossbeam rotating shaft 7 is driven by crossbeam rotary servovalve motor 5 and turns over turnback to outside station，Now，First holder 11 and the second holder 17 are opened，Then handgrip gets off to grab workpiece automatic transport to bin，Complete the welding of an operation.
Above-described is only embodiments more of the present utility model, for the person of ordinary skill of the art, under the premise creating design without departing from this utility model, it is also possible to making some deformation and improvement, these broadly fall into protection domain of the present utility model.
Claims (10)
1. post robot welding system, it is characterized in that: described post robot welding system includes base (1), is arranged on base (1) above and equipped with the robot (2) of welding gun (22), big rotating mechanism (3) and control system, it is provided with station by big rotating mechanism (3) side, described station is provided with the clamp rotating mechanism of clamping rotatable workpiece to be welded, and big rotating mechanism (3) drives station to do spinning movement under control of the control system.
2. post robot welding system according to claim 1, it is characterized in that: described big rotating mechanism (3) includes revolution crossbeam (4) and crossbeam revolution power servomotor (5) being connected with revolution crossbeam (4), and crossbeam rotary servovalve motor (5) drives revolution crossbeam (4) to rotate；
Described clamp rotating mechanism includes the first fixture (9) and the second fixture (17) that are oppositely arranged on revolution crossbeam (4) homonymy two ends, first fixture (9) is provided with fixture servomotor (10), first holder (11) and the first rotating shaft (12), first holder (11) is connected by the first rotating shaft (12) and fixture servomotor (10) are fixing, second fixture (17) is provided with the second holder (18) and the second rotating shaft (19), first holder (11) and the second holder (18) by workpiece two ends to be welded clamping and do spinning movement under the driving of fixture servomotor (10)；
Described robot (2) includes robot base (20), and robot base (20) is flexibly connected with swing arm (21) one end, and swing arm (21) other end is hinged with welding gun (22).
3. post robot welding system according to claim 1, it is characterized in that: described big rotating mechanism is additionally provided with the first reductor (6), revolution crossbeam rotating shaft (7) and ring flange (8), revolution crossbeam rotating shaft (7) is connected with described crossbeam rotary servovalve motor (5) through the first reductor (6), and described revolution crossbeam (4) is connected with revolution crossbeam rotating shaft (7) by ring flange (8).
4. post robot welding system according to claim 2, it is characterized in that: described first fixture is additionally provided with the second reductor (13), first eyelet bolt (14), first contiguous block (15) and installation disk (16), first contiguous block (15) one end arranges the screw matched with the first eyelet bolt (14), the other end is fixing with described first holder (11) to be connected, installation disk (16) one side is fixed on the first rotating shaft (12) and above and is connected with described fixture servomotor (10) by the second reductor (13), another side is connected with the first holder (11) by the first eyelet bolt (14)；Described second fixture (17) is additionally provided with bracing frame (23), the second contiguous block (24) and the second eyelet bolt (25), second contiguous block (24) one end arranges the screw matched with the second eyelet bolt (25), the other end is fixing with described second holder (18) to be connected, bracing frame (23) is fixing with described second rotating shaft (19) to be connected, and the second contiguous block (24) is connected by the second eyelet bolt (25) with bracing frame (23).
5. post robot welding system according to claim 4, it is characterised in that: described first contiguous block (15) and the second contiguous block (24) partial center line all respectively are connected on the seat surface of the first holder (11) and the second holder (18).
6. post robot welding system according to claim 5, it is characterised in that: described clamp mechanism is two groups, is symmetricly set on described revolution crossbeam (4) both sides.
7. post robot welding system according to claim 1, it is characterised in that: described clamp mechanism is two groups or three groups.
8. post robot welding system according to claim 1, it is characterised in that: described post robot welding system also includes the clear gunlock structure (26) being arranged side by side with described robot (2).
9. post robot welding system according to claim 2, it is characterised in that: described big rotating mechanism (3), the first fixture (9) and the second fixture (17) are equipped with protective cover (27) and cover plate (28).
10. the post robot welding system according to claim 1-8 any one claim, it is characterized in that: described base (1) is fixed on the ground by detent mechanism, detent mechanism includes location pedestal (29), locating piece (30) and alignment pin (31), location pedestal (29) and locating piece (30) are respectively provided with the pin-and-hole matched with alignment pin (31), locating piece (30) is fixed on base (1) below, and location pedestal (29) fixes on the ground.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520859197.4U CN205363141U (en) | 2015-10-29 | 2015-10-29 | Little welding system of stand robot |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520859197.4U CN205363141U (en) | 2015-10-29 | 2015-10-29 | Little welding system of stand robot |
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| CN205363141U true CN205363141U (en) | 2016-07-06 |
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| CN201520859197.4U Active CN205363141U (en) | 2015-10-29 | 2015-10-29 | Little welding system of stand robot |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106002061A (en) * | 2016-07-13 | 2016-10-12 | 徐州华恒机器人***有限公司 | Dual-position pneumatic positioner and production equipment employing same |
| CN106258794A (en) * | 2016-08-31 | 2017-01-04 | 张玉华 | A kind of column robot automatically |
| CN106426284A (en) * | 2016-09-20 | 2017-02-22 | 安徽欢颜机器人有限公司 | Tool clamp overturning platform |
| CN106563885A (en) * | 2016-08-31 | 2017-04-19 | 厦门思尔特机器人***股份公司 | Processing device for piston rod of oil cylinder |
| CN106735810A (en) * | 2016-12-25 | 2017-05-31 | 无锡塔尔基热交换器科技有限公司 | Automatic butt-welding device |
| CN106975885A (en) * | 2017-03-21 | 2017-07-25 | 重庆宏协承汽车部件有限公司 | A kind of automobile buffer beam automatic welding tooling |
| CN107470843A (en) * | 2017-10-24 | 2017-12-15 | 深圳诺基业科技有限公司 | A kind of reverse welding positioner of three axles double |
| CN107627068A (en) * | 2017-11-14 | 2018-01-26 | 海安交睿机器人科技有限公司 | A kind of special positioner of welding for carrying out station rotary switching |
| CN108237303A (en) * | 2017-01-22 | 2018-07-03 | 珠海启世机械设备股份有限公司 | A kind of steel rail narrow gap electric arc rail welding machine and its welding method |
| CN108436374A (en) * | 2018-05-28 | 2018-08-24 | 华翔翔能电气股份有限公司 | Oil tank of transformer automatic welding positioner |
| CN109396605A (en) * | 2018-11-23 | 2019-03-01 | 苏州奥曼恩自动化科技有限公司 | A kind of fixture fixing device and arc-welding work station |
| CN109807531A (en) * | 2019-03-18 | 2019-05-28 | 陈正明 | A kind of Intelligent welding installing mechanism |
| CN112756897A (en) * | 2021-01-25 | 2021-05-07 | 珠海瑞凌焊接自动化有限公司 | Plate spring seat welding device |
| CN113418867A (en) * | 2021-07-05 | 2021-09-21 | 成都中嘉微视科技有限公司 | Gantry synchronous swinging mechanism |
| CN116944788A (en) * | 2023-09-21 | 2023-10-27 | 今创集团股份有限公司 | Multi-angle splice welding tool for special-shaped clamping arm and application method thereof |
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- 2015-10-29 CN CN201520859197.4U patent/CN205363141U/en active Active
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106002061A (en) * | 2016-07-13 | 2016-10-12 | 徐州华恒机器人***有限公司 | Dual-position pneumatic positioner and production equipment employing same |
| CN106258794A (en) * | 2016-08-31 | 2017-01-04 | 张玉华 | A kind of column robot automatically |
| CN106563885A (en) * | 2016-08-31 | 2017-04-19 | 厦门思尔特机器人***股份公司 | Processing device for piston rod of oil cylinder |
| CN106258794B (en) * | 2016-08-31 | 2019-08-09 | 墙煌新材料股份有限公司 | A kind of automatic column robot |
| CN106426284A (en) * | 2016-09-20 | 2017-02-22 | 安徽欢颜机器人有限公司 | Tool clamp overturning platform |
| CN106735810A (en) * | 2016-12-25 | 2017-05-31 | 无锡塔尔基热交换器科技有限公司 | Automatic butt-welding device |
| CN108237303B (en) * | 2017-01-22 | 2023-12-12 | 珠海启世机械设备股份有限公司 | Rail narrow-gap arc welding machine and welding method thereof |
| CN108237303A (en) * | 2017-01-22 | 2018-07-03 | 珠海启世机械设备股份有限公司 | A kind of steel rail narrow gap electric arc rail welding machine and its welding method |
| CN106975885A (en) * | 2017-03-21 | 2017-07-25 | 重庆宏协承汽车部件有限公司 | A kind of automobile buffer beam automatic welding tooling |
| CN107470843A (en) * | 2017-10-24 | 2017-12-15 | 深圳诺基业科技有限公司 | A kind of reverse welding positioner of three axles double |
| CN107627068B (en) * | 2017-11-14 | 2024-03-29 | 海安交睿机器人科技有限公司 | Welding positioner capable of performing station rotation switching |
| CN107627068A (en) * | 2017-11-14 | 2018-01-26 | 海安交睿机器人科技有限公司 | A kind of special positioner of welding for carrying out station rotary switching |
| CN108436374A (en) * | 2018-05-28 | 2018-08-24 | 华翔翔能电气股份有限公司 | Oil tank of transformer automatic welding positioner |
| CN109396605A (en) * | 2018-11-23 | 2019-03-01 | 苏州奥曼恩自动化科技有限公司 | A kind of fixture fixing device and arc-welding work station |
| CN109396605B (en) * | 2018-11-23 | 2023-12-26 | 苏州若晨自动化设备有限公司 | Clamp fixing device and arc welding workstation |
| CN109807531A (en) * | 2019-03-18 | 2019-05-28 | 陈正明 | A kind of Intelligent welding installing mechanism |
| CN112756897A (en) * | 2021-01-25 | 2021-05-07 | 珠海瑞凌焊接自动化有限公司 | Plate spring seat welding device |
| CN113418867A (en) * | 2021-07-05 | 2021-09-21 | 成都中嘉微视科技有限公司 | Gantry synchronous swinging mechanism |
| CN113418867B (en) * | 2021-07-05 | 2023-10-10 | 成都中嘉微视科技有限公司 | Gantry synchronous swinging mechanism |
| CN116944788A (en) * | 2023-09-21 | 2023-10-27 | 今创集团股份有限公司 | Multi-angle splice welding tool for special-shaped clamping arm and application method thereof |
| CN116944788B (en) * | 2023-09-21 | 2023-11-28 | 今创集团股份有限公司 | Multi-angle splice welding tool for special-shaped clamping arm and application method thereof |
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| C56 | Change in the name or address of the patentee | ||
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Address after: No. 67 meisui Industrial Park 510760 Guangdong city of Guangzhou province Luogang District East Road No. 1 Grand View Patentee after: Guangzhou Ruisong intelligent Polytron Technologies Inc Address before: 510760 Guangdong Province, Guangzhou City Development Zone East Road No. 67 Grand View Avenue Dongpeng Patentee before: GUANGZHOU RUISONG TECHNOLOGY CO., LTD. |