CN205293179U - Well lamp automatic packaging machine's directional diverging device of bulb - Google Patents

Abstract

The utility model provides a well lamp automatic packaging machine's directional diverging device of bulb, belongs to the auto -parts field, and including directional slide, the shunt parts the slide on the left side, parts the slide on the right side, pendulum rod, cylinder, directional smooth to installing in the frame, the shunt install directional slide with part the slide on the left side and part handing -over department of slide on the right side, part the left side that the slide is located the shunt on the left side, part right side structure that the slide is located the shunt on the right side and part the slide on the left side the same, pendulum rod one end install in the lower extreme pivot of shunt the piston rod hinge of the other end and cylinder, the cylinder install in the frame, have lamp automatic packaging machine's in can realizing the directional reposition of redundant personnel function of bulb, and then realize the automatic packing of lamp in the car, reduce intensity of labour, improvement work efficiency's characteristics.

Description

A kind of bulb direction splitter device of middle lamp automatic packaging machine

Technical field

The invention belongs to auto parts machinery field, particularly to the bulb direction splitter device of a kind of middle lamp automatic packaging machine of lamp packaging in automobile.

Background technology

In automobile, lamp is the bulb being applied on automobile and other vehicles for indication signal, for instance steering indicating light, the bulb of brake lamp, the middle lamp of indication of the present invention refers to that the automobile and motorcycle meeting national Specification turns to brake common bulb, this bulb is pear-shaped bulb (such as Fig. 1), including cell-shell, lamp holder, the wick within cell-shell, the industry is called middle lamp, this bulb is in process of production, it is necessary to packed by finished product bulb, then as merchandise sales, current manner of packing adopts carton package mostly, its principle is to insert in paperboard (such as Fig. 2) by the cap part of bulb, each paperboard has 10 holes for inserting bulb, insert (such as Fig. 5) after bulb and will install the flanging of the paperboard periphery of bulb along flanging alignment lamp holder direction bending (such as Fig. 3), it is loaded into packing box (such as Fig. 4) again, the state loading packing box is that Lamp bulb case is upwards (such as Fig. 6), again the bottom of packing box and upper cover are closed, it is the formation of complete packaging (such as Fig. 7), owing to middle lamp bulb shapes is irregular, existing packing method is all adopt bulb manually inserts paperboard one by one, again paperboard flanging is loaded packing box, manually bottom and the upper cover of packing box are closed, owing to middle lamp produces the most automatization of equipment, volume of production is big, hand-filling needs a large amount of personnel, labor intensity is big, inefficiency, be not suitable for automated production and management.

Summary of the invention

For the problems referred to above that lamp packaging in existing automobile exists, the present invention proposes lamp automatic packaging machine in one, it is characterized in that: include bulb automatic charging device, bulb direction splitter device, bulb feeding controls device, paperboard storage device, card paper conveyer, be installed paper device, bulb is installed paper positioner, bulb paperboard carrying device, bulb paperboard feeder, carton lower cover picking-up device, bulb paperboard boxing device, carton lower cover closing device, carton lower cover fitting apparatus, paper box lid side lid apparatus for bending, paper box lid is lid apparatus for bending just, paper box lid is lid flange fixing installation just, paper box lid is lid crimping unit just, paper box lid is lid flush mounting just, frame, carton clamping device, control system, rotating table system, carton unloads device, carton carrying device, actuating device, carton stores and feeder,Described bulb automatic charging device is arranged on the machine front end, is connected with bulb direction splitter device; Described bulb direction splitter device is arranged on bulb automatic charging device and bulb feeding controls between device, and is connected with bulb automatic charging device and bulb feeding control device respectively; Described bulb feeding controls device and is arranged on bulb direction splitter device and bulb is installed between paper positioner, and is connected respectively at the bulb direction splitter device paper positioner that is installed with bulb; Described paperboard storage device is arranged on bulb and is installed a side of paper positioner, and the front end being positioned at card paper conveyer is connected with card paper conveyer; Described card paper conveyer is arranged on paperboard storage device one end, and is connected with paperboard storage device and the paper device that is installed; The described paper device that is installed is arranged on bulb and is installed the lower section of paper positioner, is connected mutually respectively at the card paper conveyer paper positioner that is installed with bulb; The described bulb paper positioner that is installed is arranged on feeding and controls the rear end of device, and controls device and bulb paperboard carrying device with feeding and be connected, linking corresponding with the paper device that is installed below; Described bulb paperboard carrying device is arranged in frame, and one end paper positioner that is installed with bulb is connected, and the other end is connected with bulb paperboard feeder; Described bulb paperboard feeder is arranged in frame, and one end is connected with bulb paperboard carrying device, and the other end is connected with bulb paperboard boxing device; Described carton lower cover picking-up device is arranged in frame, is positioned at below rotating disk, and between the chimeric station of rotating disk mounted box station and lower cover; Described bulb paperboard boxing device is arranged in frame, and is positioned at below the mounted box station of rotating disk; Described carton lower cover closing device is arranged in frame, is positioned at bulb paperboard boxing device side, and is positioned at below rotating disk mounted box station; Described carton lower cover fitting apparatus is arranged in frame, is positioned at below the chimeric station of rotating disk lower cover; Described paper box lid side side lid apparatus for bending is arranged in frame, and above the chimeric station of rotating disk lower cover and the rotating disk that presses between lid station; Described paper box lid just lid apparatus for bending is arranged in frame, and is positioned at rotating disk and presses above lid station; Described paper box lid just lid flange fixing installation is arranged in frame, presses above the rotating disk between lid station and embedding upper cover station at rotating disk; Described paper box lid just lid crimping unit is arranged in frame, and is positioned at above rotating disk embedding upper cover station; Described paper box lid just lid flush mounting is arranged in frame, is positioned at rotating disk and embeds the top of upper cover station; Described frame includes support, table top; Described carton clamping device is arranged on rotating disk; Described carton clamping device has multiple, is evenly distributed on disk peripheral; Described control system is arranged in frame, including cabinet, detects device, controls device, display and interactive device; Described rotating table system is arranged in frame, including index dial, main shaft, rotating disk; Described rotating disk can do intermittent rotary around main shaft; Described carton unloads device and is arranged in frame, is positioned at the lower section of rotating disk discharge station; Described carton carrying device is arranged in frame, unloads device with carton and is connected mutually; Described actuating device is arranged in frame and is connected with each functional part; Described actuating device is pneumatic actuator;Described carton stores and feeder is arranged in frame, and is positioned at the carton feeding station side of rotating disk.

Described bulb direction splitter device includes directed slideway, diverter, parts slideway on the left side, parts slideway, fork, cylinder on the right side; Described orientation slides into and is arranged in frame, and its cross section is the U-shaped of upward opening; The width of described directed slideway is more than the diameter of lamp holder, less than the diameter of cell-shell; The side height of described directed slideway is more than the distance bottom cell-shell maximum gauge to lamp holder; Described diverter is arranged on directed slideway and parts slideway on the left side and part the junction of slideway on the right side, is connected with fork by the rotating shaft of self; The length of described diverter should more than the cross-sectional width of above-mentioned each slideway; The described slideway that parts on the left side is positioned at the left side of diverter, and its physical dimension should meet and the requirement of directed slideway corresponding construction size; The described slideway that parts on the right side is positioned at the right side structure of diverter with to part slideway on the left side identical; The described slideway that parts on the left side is parallel to each other with parting slideway on the right side, and the centre distance of two slideways is identical with bulb diameter; Described fork one end is arranged in the lower end rotating shaft of diverter, it is possible to drive diverter to swing around the shaft, and the other end is hinged with the piston rod of cylinder; Described cylinder is arranged in frame, and its piston rod end is hinged with fork.

Beneficial effect

The beneficial effects of the present invention is, it is possible to realize the automatic packaging of lamp in automobile, reduce labor intensity, improve work efficiency.

Accompanying drawing explanation

Fig. 1 is middle lamp bulb shapes schematic diagram

A1. lamp holder, A2. cell-shell.

Fig. 2 is paperboard schematic shapes

B1. side edgefold, B2. end flanging, B3. hole, B4. card refill, B5. side edgefold line, B6. end folding line.

Fig. 3 is the schematic shapes after paperboard flanging

B1. side edgefold, B2. end flanging, B3. hole, B4. card refill.

Fig. 4 is carton shapes schematic diagram

C1. the outer lower cover of carton, C2. carton body, C3. paper box lid left side lid, C4. paper box lid just lid flanging, C5. paper box lid just covers, C6. paper box lid right edge lid, lower cover in C7. carton.

Fig. 5 is the schematic shapes after bulb loads paperboard

A. bulb, B. paperboard.

Fig. 6 is mounted box view after bulb loading paperboard

A. bulb, B. paperboard, C. carton.

Fig. 7 is the carton shapes schematic diagram after mounted box completes

C. carton.

Fig. 8 is the structural representation of middle lamp automatic box packing machine

1. bulb automatic charging device, 2. bulb direction splitter device, 3. bulb feeding controls device, 4. paperboard storage device, 5. card paper conveyer, 6. be installed paper device, 7. bulb is installed paper positioner, 8. bulb paperboard carrying device, 9. bulb paperboard feeder, 10. carton lower cover picking-up device, 11 bulb paperboard boxing devices, 12. carton lower cover closing device, 13. carton lower cover fitting apparatus, 14. paper box lid side lid apparatus for bending, 15. paper box lid is lid apparatus for bending just, 16. paper box lid is lid flange fixing installation just, 17. paper box lid is lid crimping unit just, 18. paper box lid is lid flush mounting just, 19. frame, 20. carton clamping device, 21 control system, 22. rotating table system, 23. carton unloads device, 24. carton carrying device, 25. actuating device, 26. carton stores and feeder.

Fig. 9 is the structural representation of bulb direction splitter device

2-1. orientation slideway, 2-2. diverter, 2-3. parts slideway on the left side, and 2-4. parts slideway, 2-5. fork, 2-6. cylinder on the right side.

Detailed description of the invention

In order to further illustrate technical scheme, in conjunction with accompanying drawing, further illustrate the specific embodiment of the present invention; Such as Fig. 1, Fig. 2, Fig. 4, the middle lamp bulb meeting national standard that in this example, the selection industry is general, paperboard, carton is respectively as bulb A, paperboard B, carton C; Such as Fig. 8, bulb automatic charging device 1, as bulb automatic charging device 1, is arranged on the front end of the machine, is connected with bulb direction splitter device 2 by selection spiral vibrating feeding device; Bulb direction splitter device 2 is arranged on bulb automatic charging device 1 and bulb feeding controls between device 3, and be connected with bulb automatic charging device 1 and bulb feeding control device 3 respectively; Bulb feeding is controlled device 3 and is arranged on bulb direction splitter device 2 and bulb is installed between paper positioner 7, and be connected respectively at the bulb direction splitter device 2 paper positioner 7 that is installed with bulb; Paperboard storage device 4 is arranged on bulb be installed a side of paper positioner 7, and the front end being positioned at card paper conveyer 5 is connected with card paper conveyer 5; Card paper conveyer 5 is arranged on paperboard storage device 4 one end, and is connected with paperboard storage device 4 and the paper device 6 that is installed; The paper device 6 that is installed is arranged on bulb be installed the lower section of paper positioner 7, is connected mutually respectively at the card paper conveyer 5 paper positioner 7 that is installed with bulb; The paper positioner 7 that is installed by bulb is arranged on bulb feeding and controls the rear end of device 3, and is connected with bulb feeding control device 3 and bulb paperboard carrying device 8, linking corresponding with the paper device 6 that is installed below; Being arranged in frame 19 by bulb paperboard carrying device 8, one end paper positioner 7 that is installed with bulb is connected, and the other end is connected with bulb paperboard feeder 9; Being arranged in frame 19 by bulb paperboard feeder 9, one end is connected with bulb paperboard carrying device 8, and the other end is connected with bulb paperboard boxing device 11; Carton lower cover picking-up device 10 is arranged in frame 19, is positioned at below the rotating disk of rotating table system 22, and between the chimeric station of rotating disk mounted box station and lower cover; Bulb paperboard boxing device 11 is arranged in frame 19, and is positioned at below the mounted box station of rotating disk of rotating table system 22; Carton lower cover closing device 12 is arranged in frame 19, is positioned at the side of bulb paperboard boxing device 11, and is positioned at below the rotating disk mounted box station of rotating table system 22; Carton lower cover fitting apparatus 13 is arranged in frame 19, is positioned at below the chimeric station of rotating disk lower cover of rotating table system 22; Paper box lid side side lid apparatus for bending 14 is arranged in frame 19, and above the chimeric station of rotating disk lower cover of rotating table system 22 and the rotating disk that presses between lid station; Paper box lid just lid apparatus for bending 15 is arranged in frame 19, and the rotating disk being positioned at rotating table system 22 presses above lid station; Being arranged in frame 19 by paper box lid just lid flange fixing installation 16, the rotating disk at rotating table system 22 presses above the rotating disk between lid station and embedding upper cover station; Paper box lid just lid crimping unit 17 is arranged in frame 19, and the rotating disk being positioned at rotating table system 22 embeds above upper cover station; Being arranged in frame 19 by paper box lid just lid flush mounting 18, the rotating disk being positioned at rotating table system 22 embeds the top of upper cover station; This example adopts lower end support support works table top combination as frame 19, the hole and fixing hole of installing rotating table system 22 are set in the middle part of frame 19;Carton clamping device 20 is arranged on the rotating disk of rotating table system 22, this example adopts 6 carton clamping devices 20 be evenly arranged in the disk peripheral of rotating table system 22; Being arranged in frame 19 by the cabinet of control system 21, will control the control device of system 21, display and interactive device are arranged on cabinet, and the detection device controlling system is separately mounted on corresponding functional part; Being arranged in frame 19 by rotating table system 22, adopt the work top index dial installed below of frame 19, work top rotating disk installed above in this example, main shaft connects index dial and rotating disk; Carton unloads device 23 be arranged in frame 19, be positioned at inside the lower section of rotating disk discharge station of rotating table system 22; Carton carrying device 24 is arranged in frame 19, unloads device 23 phase with carton and be connected; Actuating device 25 is arranged in frame 19 and is connected with each functional part; This example adopts pneumatic actuator as actuating device 25, the air control unit of actuating device 25 is arranged in frame 19 and is connected with control system 21, adopt pneumatic line to be connected with each pneumatic apparatus air control unit; Carton is stored and feeder 26 is arranged in frame 19, and be positioned at the carton feeding station side of the rotating disk of rotating table system 22; This completes the enforcement of the present invention.

During application, the qualified bulb A meeting national standard produced is loaded in the feed bin of bulb automatic charging device 1, it is transported to bulb direction splitter device 2 through vibration, the bulb A sent is divided into two rows by bulb direction splitter device 2, state downward for lamp holder A1 is sent into bulb feeding and is controlled device 3, bulb feeding controls the bulb A packet that bulb direction splitter device 2 is sent here by device 3, often 5 bulb A of row, and two row-to-row distances are equal to the distance between the upper two round B3 of paperboard B; Often group conveying is once sent into bulb and is installed paper positioner 7, and the bulb paper device 7 that is installed will often organize each bulb A location of bulb A, it is ensured that the center of each bulb A is identical with the position of hole B3 on paperboard B; Paperboard B is overlayed in paperboard storage device 4, by card paper conveyer 5, by paperboard B, individual sends into the paper device 6 that is installed, it is corresponding that individual paperboard B is placed on the bulb A that bulb is installed the lower section of paper positioner 7 and position assurance each hole B3 is installed on paper positioner 7 respectively at bulb by the paper device 6 that is installed, paperboard B is delivered up by the paper device 6 that is installed, until bulb A inserts in the hole B3 of paperboard B, drive stopping means simultaneously, by the side edgefold B1 of paperboard B,. end flanging B2, along side edgefold line B5, end folding line B6, bends; Install the paperboard B of bulb A, sent from bulb paperboard positioner 7 by bulb paperboard carrying device 8, enter bulb paperboard feeder 9; Carton C is stacked on carton and stores and on feeder 26, and in the carton clamping device 20 on the single rotating disk delivering to rotating table system 22; The bulb paperboard assembly that bulb paperboard boxing device 11 will install, the carton C on the carton clamping device 20 being positioned at rotating disk is sent into below carton C, while bulb paperboard boxing device 11 exits, lower cover C7. in outer for the carton of carton C lower cover C1 and carton is inwardly closed up Guan Bi by carton lower cover closing device 12; Rotating table system 22 does intermittent rotary, and in rotating disk rotation process, carton lower cover picking-up device 10 holds up two lower covers of carton C, it is ensured that the bulb paperboard in carton C will not come off in carton C;When one station of turntable rotation stops again, carton lower cover fitting apparatus 13 makes carton lower cover close by mutually chimeric for carton lower cover; It is simultaneously attached to paper box lid side lid apparatus for bending 14 above rotating disk by the upper cover side lid of carton C to carton C internal bend; Rotating disk continues to rotate, and in rotary course, paper box lid side lid apparatus for bending 14 is pushed down paper box lid side lid and ensured not rebound; When turntable rotation to next station, paper box lid is just being covered C5 and is bending to direction in box by paper box lid just lid apparatus for bending 15; Rotating disk continues to rotate, in rotary course, paper box lid is just being covered C5 by paper box lid just lid flange fixing installation 16 to be pushed down and by paper box lid just lid flanging C4 bending, when turntable rotation to next station, paper box lid just lid flanging C4 is bent by paper box lid just lid crimping unit 17 further, its edge is made to be positioned at the position of carton body C2, now paper box lid just lid flush mounting 18 pushes up platen box cover and is just covering C5 paper box lid just lid flanging C4 is embedded in carton body C2 from top, is formed such as the shape of carton C of Fig. 7; The carton C of packing box rotates along with the carton clamping device 20 on rotating disk, and when rotating to discharge station, carton unloads device 23 and unloaded by packaged carton C inside rotating disk, sends into carton carrying device 24, just completes the whole operation of middle lamp packaging; Owing to turntable intermittent rotates, and rotating disk has multiple station, and each operation in mounted box packaging is line production in order, and work efficiency is high; Whole operation automatically works under the parameter that control system 21 sets, it is not necessary to manually participate in, and reduces labor intensity; Bulb automatic charging device 1 and carton carrying device 24 can realize seamless interfacing with automatic assembly line, it is easy to realize automated production and be easy to management; The present embodiment is the one of the numerous technical scheme of the present invention, does not represent all technical schemes of the present invention.

Such as Fig. 9, for lamp in the S25 of national standard in this example, adopting the steel plate of thickness 1 millimeter, be made into cross-sectional width 20 millimeters, the U-shaped of height 40 millimeters, as directed slideway 2-1; The length choosing directed slideway 2-1 is 500 millimeters; Select same cross section to make respectively and part slideway 2-3 and part slideway 2-4 on the right side on the left side, choose that to part slideway 2-3 on the left side and part the length of slideway 2-4 on the right side be 260 millimeters, center distance 25 millimeters and parallel to each other; Directed slideway 2-1 with part slideway 2-3 on the left side and part the intersection of slideway 2-4 on the right side, diverter 2-2 is installed, this example is selected the steel plate of thickness 2 millimeters, it is made into length 25 millimeters, height 40 millimeters, in the rotating shaft of its side weld diameter 6 millimeters, the lower end extension elongation of rotating shaft 15 millimeters also passes through slide bottom, and it being perpendicular to slide bottom, the slideway herein said is the intersection of above-mentioned 3 slideways; Above as diverter 2-2; Select thickness 8 millimeters, length 100 millimeters, the steel plate that width is 20 millimeters is as fork 2-5, the hole that the piston rod end with diverter rotating shaft and cylinder 2-6 is mated is made respectively at its two ends, being connected fixing to its one end and diverter rotating shaft lower end, the other end is hinged with the piston rod end connector of cylinder 2-6; Selecting the minitype cylinder that cylinder diameter is 20 that the commercially available industry is general as cylinder 2-6, be hingedly mounted in frame 19 by cylinder 2-6 by afterbody, piston rod end is hinged with one end of fork 2-5; This completes the enforcement of the present invention; During application, the directed port of slideway 2-1 is docked with the discharging opening of bulb automatic charging device 1, and downward-sloping installation, in this example, angle of inclination is more than 15 ��;Bulb A is from the discharging opening of bulb automatic charging device 1 out, enter the suitable for reading of directed slideway 2-1, owing to the A/F of directed slideway 2-1 determines, the lamp head branch of bulb A is unsettled, and cell-shell part can be directed the opening supports of slideway 2-1, due to central role of bulb A, no matter from the bulb automatic charging device 1 bulb A out attitude being how, capital is oriented cell-shell upwards on directed slideway 2-1, and the downward unified attitude of lamp holder moves downward along orientation slideway; Bulb A by after directed slideway 2-1 due to the effect of diverter 2-2, part slideway 2-3 on the left side and part slideway 2-4 on the right side and have one to be closed, only one of which is unimpeded, after a unimpeded side slideway bulb A fills, triggers the sensor being arranged on this slideway oral area, by controlling system 21, start cylinder 2-6, promote fork 2-5, opposite side slideway is closed in diverter 2-2 commutation, and the slideway of the original side closed of unlatching, this completes the orientation of bulb A and diverter function; It is parallel to each other and pitch requirements owing to have employed to part slideway 2-3 on the left side and part slideway 2-4 on the right side, when being to meet next step bulb A loading paperboard B, the position of bulb A is mutually corresponding with the position in the hole of the bulb mounting A on paperboard B, it is capable of 10 bulb A once to load, improves work efficiency.

Claims (1)

1. the bulb direction splitter device of lamp automatic packaging machine in a kind, it is characterised in that: include directed slideway, diverter, part slideway on the left side, part slideway, fork, cylinder on the right side; Described orientation slides into and is arranged in frame, and its cross section is the U-shaped of upward opening; The width of described directed slideway is more than the diameter of lamp holder, less than the diameter of cell-shell; The side height of described directed slideway is more than the distance bottom cell-shell maximum gauge to lamp holder; Described diverter is arranged on directed slideway and parts slideway on the left side and part the junction of slideway on the right side, is connected with fork by the rotating shaft of self; The length of described diverter should more than the cross-sectional width of above-mentioned each slideway; The described slideway that parts on the left side is positioned at the left side of diverter, and its physical dimension should meet and the requirement of directed slideway corresponding construction size; The described slideway that parts on the right side is positioned at the right side structure of diverter with to part slideway on the left side identical; The described slideway that parts on the left side is parallel to each other with parting slideway on the right side, and the centre distance of two slideways is identical with bulb diameter; Described fork one end is arranged in the lower end rotating shaft of diverter, it is possible to drive diverter to swing around the shaft, and the other end is hinged with the piston rod of cylinder; Described cylinder is arranged in frame, and its piston rod end is hinged with fork.