CN205253592U - Automatic change product identification and screening production line - Google Patents

Abstract

The utility model discloses an automatic product identification and screening production line, photoelectric sensor, collection equipment, endless conveyor, endless conveyor last photoelectric sensor, arm, system service end, data center and a plurality of mobile terminal of this production line on reason material machine, sharp conveyer belt, sharp conveyer belt. The user detects the product picture through a plurality of mobile terminal, has realized producing automation, the standardization that quality control surveyed screening work for product quality has obtained better assurance.

Description

Automated production identification and screening production line

Technical field

The utility model belongs to product quality detection technique field, particularly a kind of product identification and sieve based on automationSelect production line.

Background technology

At present, the mankind have entered the information-intensive society epoch that science and technology develops on an unprecedented scale. Industry automatic control technology, computerTechnology, communication network technology are effectively in conjunction with being successfully applied to the every field such as industrial machinery. Meanwhile, for suitableAnswer the different testing environments of different product, constantly have various checkout gears novel or that there is specific function frequently to go outExisting, automation identification makes detecting instrument in being combined with the profound level of microelectric technique application with detection technique moreBroadness, prior art can have been supported to carry out automation identification and screening for product.

Along with making constant progress of science and technology, be computer technology or detection hardware technology all in continuous progress, withImproving constantly of production throughput, the detection to product and screening capacity have also had higher requirement simultaneously. Tradition is rawProduce product identification and detection technique on line, adopt manual identified and choose, need to detect workman in field work environmentIn, have relatively high expectations for workman, be subject to the restriction of time and place larger, because place restriction has caused detection number of workersLimited, simultaneously because the limited streamline that manually will tackle uninterrupted output product often causes workman's workload loadLarger, in the situation that workload is various, easily there is flase drop, the problem such as undetected, cause detecting effect entirety and decline, fallLow testing efficiency. Testing requirement while being difficult to meet product production in enormous quantities.

Summary of the invention

Automated production identification in the utility model and screening production line, replace manually by machinery, at workman and machineryBetween realize connection by network, picture collection identification, mobile terminal and mechanization are automatically detected and are merged, detectThe machinery manual detection result of sending according to network screen operation, realized product detection screening operation automation,Standardization, has improved accuracy of detection and requirement, has unified the standard of product quality, and product quality has been obtained betterEnsure. Increase substantially detection and breakneck acceleration simultaneously, tackled the product large-scale production in current fast pace.Thereby make to be with a wide range of applications.

The purpose of this utility model is: utilize network technology, and by same Detection task is carried out to many people distribution, statisticsMore, to improve testing result accuracy, reduce labor intensity, and save human cost etc., increase substantially product simultaneouslyQuality, to reach under high labour intensity, reduces self-employed labour amount and ensures in the same time period, the quality inspection of large-tonnage productSurvey and ensure, the target of the ability of detection automatically of finally improving the quality of products.

The technical problems to be solved in the utility model is: human factor exists error larger in testing process, numerous in workloadIn many situations, easily occur flase drop, the problem such as undetected, the quality testing effect causing and operating efficiency entirety decline. SeparateDetermined in the course of work, fixed restriction of time of work, place, personnel, improve work actual effect, can graspThe property done and security, realized the good effect that operated from a distance brings.

The utility model solves the technical scheme that its technical problem adopts:

(1) picture collection

(2) product picture carries out multiple terminals distribution by service end

(3) multiple terminals product screening collection statistics

(4) service end and mechanical arm are mutual, send queue to be captured

(5) mechanical arm captures in real time to substandard product

The beneficial effects of the utility model are:

(1) make full use of labour's standby time, carry out independent assortment, keep labor advantage

(2) improve product and detect number, make product testing result more accurate, improve finished product rate

(3) request spatial limitation, expanded the kind scope of detectable product

Brief description of the drawings

Fig. 1: production line flowing water schematic diagram;

Fig. 2: entire system structure chart.

Detailed description of the invention

Referring to Fig. 1-2, automated production of the present utility model identification and screening production line comprise arranging machine, linear transmission band,Photoelectric sensor on linear transmission band, collecting device (being identification record and photographing device), endless belt conveyer, annular passSend photoelectric sensor, mechanical arm, system service end and the multiple mobile terminal brought.

Product, from arranging machine output, enters linear transmission band, has one near the precalculated position of this linear transmission bandPhotoelectric sensor, in the time that the product on conveyer belt passes through this position, this photoelectric sensor can sense this product, at thisPrecalculated position also has the identification record of n platform and photographing device around, and the identification record of described n platform and photographing device are disposed inDiverse location, can take to the different angles of the product that arrives this precalculated position them, concrete shooting positionPutting can be according to the difference of specific product and difference. When photoelectric sensor senses that product is through out-of-date, all by notifying immediatelyIdentification record and photographing device, each identification record and photographing device are taken pictures to this product immediately receiving after notice,Thereby obtain n and open the product photo of different angles. Then, this n opens photo and is uploaded by each identification record and photographing deviceTo the system service end of data center, system service end is given product IDs number according to the order of product, and by the n of this productOpen photo and its ID association store.

Then system service end is opened described n photo and is sent to respectively on n mobile terminal, and this n terminal can be notTerminal of the same type, comprises smart mobile phone, flat board etc., thereby the user of each mobile terminal can see that one is somebody's turn to doThe photo of product. The product photo that the user of each mobile terminal sees according to it is given this product quality on mobile terminalMarking, i.e. the quality score of this product. The product quality scoring of acquisition is sent it back system service end by each mobile terminal,System service end, according to the product quality scoring obtaining, determines the final mass mark of product.

Concrete final mass divides the number calculating method can multiple different specific design, but final what embody is multiple movingMoving terminal voting identical product. Concrete according to the computational methods of an embodiment of the present utility model belowStep:

1) suppose that n mobile terminal is respectively T₁，T_2,，T₃，……，T_n, due to function, the property of each mobile terminalCan, disposal ability is different, the therefore concrete ability based on each mobile terminal, gives the weight that each terminal is different,If terminal T_iWeight be W_i(1≤i≤n)。

2), because the user of each mobile terminal may be not identical yet, each user's experience, ability may be not identical yet,Therefore system is given account of each user assignment and password in advance, and gives each user according to user's experience and abilityUser's weight. Therefore before user is to product marking, first user need to use the account of oneself on this mobile terminalNumber/password logins, after user is to product quality marking, mobile terminal by user account together with product quality scoringSend to system service end, system service end can, according to this user account query subscriber database, obtain user account pairUser's weight of answering.

3) suppose mobile terminal T_iThe quality score that provides of user be S_i, its user's weight is U_i(1≤i≤n), beThe final mass mark S of the following formula counting yield of system service end basis:

$S=\underset{i=1}{\overset{n}{\Σ}}\left(W_i{U}_i{S}_i\right)$

Obtain at system service end after the final mass mark S of product, if S is less than predetermined quality threshold, judgeThis product quality is defective, otherwise product is up-to-standard.

Product after by linear transmission band, will enter endless belt conveyer, wait to be screened, if system service end judge shouldProduct is defective, and system service end will send to the six degree of freedom mechanical arm on endless belt conveyer limit for No. ID of this product, shouldAfter mechanical arm is placed in the photoelectric sensor of endless belt conveyer, by this photoelectric sensor, the product order of process is countedNumber, when the substandard product corresponding to the said goods ID is through out-of-date, mechanical arm captures this substandard product.

Above-described the utility model embodiment, does not form the restriction to the utility model protection domain. AnyThe amendment done within spirit of the present utility model and principle, be equal to and replace and improvement etc., all should be included in the utility modelClaim protection domain within.

Claims (1)

1. automated production identification and a screening production line, is characterized in that, this production line comprise arranging machine, linear transmission band,The first photoelectric sensor, the identification record of n platform and photographing device, endless belt conveyer, the second photoelectric sensor, mechanical arm, systemService end and multiple mobile terminal, wherein:

Described arranging machine, for output products, enters described linear transmission band after output of products;

Described the first photoelectric sensor is arranged on the precalculated position of described direct conveyer belt, can sense on described linear transmission bandThrough the product of this position; When sensing product, described the first photoelectric sensor through out-of-date, notifies immediately all identification records and batTake pictures according to equipment;

The identification record of described n platform and photographing device are also arranged on around this precalculated position, can be to arriving the product in this precalculated positionCarry out taking pictures of different angles, open the product photo of different angles thereby obtain n, and photo is all uploaded to described system serviceEnd;

After described endless belt conveyer is positioned at linear transmission band, described product is sent to endless belt conveyer from linear transmission band;

Described system service termination is received the described n that described identification record and photographing device upload and is opened the product photo of different angles, soAfter described n opened to photo send to respectively on n mobile terminal, thereby the user of each mobile terminal can see one shouldThe photo of product;

Described mobile terminal receives product photo, and the product photo that the user of each mobile terminal sees according to it, at mobile terminalUpper to this product quality marking, the i.e. quality score of this product; Each mobile terminal sends it back the product quality scoring of acquisitionSystem service end, system service end, according to the product quality scoring obtaining, is determined the final mass mark S of product; If S is less thanPredetermined quality threshold, system service end judges that this product quality is defective, otherwise qualified product;

Described the second photoelectric sensor is arranged on the precalculated position of described endless belt conveyer, counts for the product to process;

After described mechanical arm is placed in the photoelectric sensor of endless belt conveyer, can capture the product on described endless belt conveyer; AsFruit system service end judges that a product quality is defective, system service end notice mechanical arm, and mechanical arm is according to the second photoelectric transferThe counting of sensor captures underproof this product.