CN114260207A - Product flow direction determining device and method - Google Patents
Product flow direction determining device and method Download PDFInfo
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- CN114260207A CN114260207A CN202111629361.9A CN202111629361A CN114260207A CN 114260207 A CN114260207 A CN 114260207A CN 202111629361 A CN202111629361 A CN 202111629361A CN 114260207 A CN114260207 A CN 114260207A
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Abstract
The invention relates to a product flow direction determining device and method. The device comprises: the system comprises a code scanner, a PLC (programmable logic controller) and a box inlet detection device; the box inlet detection device comprises a plurality of photoelectric sensors which are sequentially arranged along the conveying direction of the conveying belt; a box is arranged between all photoelectric sensors except the target photoelectric sensor in the box entering detection device; the target photoelectric sensor is a first photoelectric sensor in the box entering detection device through which the product passes; the code scanner and the box inlet detection device are both connected with the PLC; the code scanner is used for scanning products on the conveyor belt to obtain a scanning result and transmitting the scanning result to the PLC; the PLC is used for determining which box the product enters according to the scanning result and the time when the photoelectric sensors detect the product; the scanning results are: the scanned product information may or may not be scanned. The present invention can determine which bin each product is directed to.
Description
Technical Field
The invention relates to the technical field of automatic product sorting, in particular to a product flow direction determining device and method.
Background
On the current product assembly line, there are four spider hands on an assembly line, the assembly line next door sets up a plurality of boxes, and every spider hand can grab the box that every spider hand corresponds with the product on the assembly line at random in, because what snatch at random leads to us can't learn specific which product has got into which box, will cause the relevance dislocation like this, and data is in disorder, leads to subsequent tracing back data relation can't carry out channel conflict management and control.
Disclosure of Invention
The invention aims to provide a product flow direction determining device and a product flow direction determining method, which box each product is sent to can be determined.
In order to achieve the purpose, the invention provides the following scheme:
a product flow direction determining apparatus comprising: the system comprises a code scanner, a PLC (programmable logic controller) and a box inlet detection device; the box entering detection device comprises a plurality of photoelectric sensors which are sequentially arranged along the conveying direction of the conveying belt; a box is arranged between all the photoelectric sensors except the target photoelectric sensor in the box entering detection device; the target photoelectric sensor is a first photoelectric sensor in the box entering detection device for the product to pass through;
the code scanner and the box entering detection device are both connected with the PLC; the code scanner is used for scanning the outer package of the product on the conveyor belt to obtain a scanning result and transmitting the scanning result to the PLC; the PLC is used for determining which box the product enters according to the scanning result and the time when each photoelectric sensor detects the product; the scanning result is as follows: the scanned product information may or may not be scanned.
Optionally, the product flow direction determining device further includes: with even bag detection device and first removing device that the PLC controller is connected, even bag detection device first removing device with the bar code scanner is followed conveyer belt direction of transfer arranges the setting in proper order, even bag detection device is used for detecting whether the product links the bag and gives the testing result for the PLC controller, the PLC controller is used for the basis link bag detection device's detection result control first removing device will link the product rejection of bag.
Optionally, the product flow direction determining device further includes: and the synchronous wheel drives the conveyor belt to move.
Optionally, the product flow direction determining device further includes: and the second eliminating device is connected with the PLC controller, the code scanner and the second eliminating device are sequentially arranged along the conveying direction of the conveying belt, and the PLC controller is also used for controlling the second eliminating device to eliminate products with scanning results which are not scanned according to the scanning results.
Optionally, the box entering detection device comprises 6 photoelectric sensors.
Optionally, the bag connecting detection device includes: two photoelectric sensors arranged in sequence along the conveying direction of the conveying belt.
Optionally, the code scanner includes: an upper computer and a scanning head; the scanning head with the host computer is connected, the host computer with the PLC controller is connected, the scanning head with the relative both sides that set up at the conveyer belt of target photoelectric sensor.
A product flow direction determining method applied to the product flow direction determining apparatus, the method comprising:
acquiring the time that a product actually passes through each photoelectric sensor in the box entering detection device;
determining a box into which the product enters according to the time when the product actually passes through each photoelectric sensor in the box entering detection device and the set time from the target photoelectric sensor to each photoelectric sensor in the box entering detection device; the target photoelectric sensor is the first photoelectric sensor in the box entering detection device for the product to pass through.
Optionally, before the time of acquiring that the product actually passes through each photoelectric sensor in the box entering detection device, the method further includes:
acquiring the time that the product actually passes through a bag connecting detection device;
judging whether the product is connected according to the time when the product actually passes through the bag connecting detection device and the set time when the product passes through the bag connecting detection device to obtain a first judgment result;
and if the first judgment result is yes, rejecting the product on a conveyor belt.
According to the specific embodiment provided by the invention, the invention discloses the following technical effects: the box feeding detection device in the product flow direction determining device comprises a plurality of photoelectric sensors which are sequentially arranged along the conveying direction of a conveyor belt; a box is arranged between all the photoelectric sensors except the first photoelectric sensor in the box entering detection device; the code scanner and the box inlet detection device are both connected with the PLC; the code scanner is used for scanning the outer package of the product on the conveyor belt to obtain a scanning result and transmitting the scanning result to the PLC; the PLC is used for determining which box the product enters according to the scanning result and the time when each photoelectric sensor detects the product.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive exercise.
Fig. 1 is a schematic structural diagram of a product flow direction determination apparatus according to an embodiment of the present invention;
fig. 2 is a schematic diagram of a more specific product flow direction determination method according to an embodiment of the present invention.
Description of the symbols:
the automatic bag removing machine comprises an A-box entering detection device, a B-bag connecting detection device, a C-first removing device, a D-synchronizing wheel, an E-second removing device and an F-scanning head.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
As shown in fig. 1, an embodiment of the present invention provides a product flow direction determination apparatus, including: the system comprises a code scanner, a PLC (programmable logic controller) and a box inlet detection device; the box entering detection device comprises a plurality of photoelectric sensors which are sequentially arranged along the conveying direction of the conveying belt; a box is arranged between all the photoelectric sensors except the target photoelectric sensor in the box entering detection device; the target photoelectric sensor is a first photoelectric sensor in the box entering detection device for the product to pass through; the code scanner and the box entering detection device are both connected with the PLC; the code scanner is used for scanning the outer package of the product on the conveyor belt to obtain a scanning result and transmitting the scanning result to the PLC; the PLC is used for determining which box the product enters according to the scanning result and the time when each photoelectric sensor detects the product; the scanning result is as follows: the scanned product information may or may not be scanned.
As an optional implementation manner, the product flow direction determination apparatus further includes: with even bag detection device and first removing device that the PLC controller is connected, even bag detection device first removing device with the bar code scanner is followed conveyer belt direction of transfer arranges the setting in proper order, even bag detection device is used for detecting whether the product links the bag and gives the testing result for the PLC controller, the PLC controller is used for the basis link bag detection device's detection result control first removing device will link the product rejection of bag.
As an optional implementation manner, the product flow direction determination apparatus further includes: the synchronizing wheel drives the conveyor belt to move, and the running speed of the conveyor belt can be known through the synchronizing wheel.
As an optional implementation manner, the product flow direction determination apparatus further includes: and the second eliminating device is connected with the PLC controller, the code scanner and the second eliminating device are sequentially arranged along the conveying direction of the conveying belt, and the PLC controller is also used for controlling the second eliminating device to eliminate products with scanning results which are not scanned according to the scanning results.
As an alternative embodiment, the first rejecting device and the second rejecting device are both air cylinders.
As an alternative embodiment, the case entering detection device comprises 6 photoelectric sensors.
As an alternative embodiment, the bag connection detection device includes: two photoelectric sensors arranged in sequence along the conveying direction of the conveying belt.
As an optional implementation, the code scanner includes: an upper computer and a scanning head; the scanning head with the host computer is connected, the host computer with the PLC controller is connected, the scanning head with the relative both sides that set up at the conveyer belt of target photoelectric sensor.
The embodiment of the invention also provides a product flow direction determining method applied to the device, which comprises the following steps:
step 101: and acquiring the time that the product actually passes through each photoelectric sensor in the box entering detection device.
Step 102: and determining the box into which the product enters according to the time when the product actually passes through each photoelectric sensor in the box entering detection device and the set time from the target photoelectric sensor to each photoelectric sensor in the box entering detection device.
In practical application, the set time from the target photoelectric sensor to each photoelectric sensor in the box-entering detection device is calculated according to the distance from each photoelectric sensor in the box-entering detection device to the target photoelectric sensor and the running speed of the conveyor belt.
In practical applications, before step 101, the method further includes:
and acquiring the time when the product actually passes through the bag connecting detection device.
And judging whether the product is connected with the bag according to the time when the product actually passes through the bag connecting detection device and the set time when the product passes through the bag connecting detection device to obtain a first judgment result.
And if the first judgment result is yes, rejecting the product on a conveyor belt.
In practical application, the set time of the product passing through the bag-connecting detection device is calculated according to the length of the product and the running speed of the conveyor belt.
In practical application, whether the product is valid is determined by the scanning result of the code scanner after the bag connection detection is carried out, and when the scanning result is that the product is not scanned, the invalid product is removed from the conveyor belt.
In practical application, the time from the photoelectric sensor with serial number 1 to the photoelectric sensor with each serial number is shown in table 1, step 102 is shown in fig. 2, at this time, a total of 7 bags of products are obtained, the upper computer collects codes of 6 bags of products, the 2 nd bag does not collect the codes, at this time, the collected data is transmitted to the PLC, the PLC removes the second bag from the database, wherein the first bag is transmitted on the conveyor belt, t1 is obtained when the first bag passes through the photoelectric sensor with serial number 1, then the photoelectric detector with serial number 2 detects a signal that an article passes through at t1+500mm, then the photoelectric detector with serial number 3 detects a signal that an article passes through at t1+700mm, then the photoelectric detector with serial number 4 detects a signal that an article passes through at t1+900mm, the photoelectric detectors with serial number 5 and serial number 6 behind do not detect signals, then the first bag is determined to enter the 3 rd box corresponding to serial number 4, the same applies to the third bag to the sixth bag, and the description thereof is omitted. The seventh bag is t2 when passing through the photoelectric sensor with serial number 1, the photoelectric detector with serial number 2 detects a signal that an article passes through when t2+500mm, the photoelectric detector with serial number 3 detects a signal that an article passes through when t2+700mm, the photoelectric detector with serial number 4 detects a signal that an article passes through when t2+900mm, the photoelectric detector with serial number 5 detects a signal that an article passes through when t2+1100mm, the photoelectric detector with serial number 6 detects a signal that an article passes through when t2+1400mm, and at this time, because there is no box behind serial number 6, the 7 th bag has no corresponding box.
TABLE 1 Serial No. 1 photoelectric sensor to photoelectric sensor for each serial number time table
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The principles and embodiments of the present invention have been described herein using specific examples, which are provided only to help understand the method and the core concept of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the invention.
Claims (9)
1. A product flow direction determining apparatus, comprising: the system comprises a code scanner, a PLC (programmable logic controller) and a box inlet detection device; the box entering detection device comprises a plurality of photoelectric sensors which are sequentially arranged along the conveying direction of the conveying belt; a box is arranged between all the photoelectric sensors except the target photoelectric sensor in the box entering detection device; the target photoelectric sensor is a first photoelectric sensor in the box entering detection device for the product to pass through;
the code scanner and the box entering detection device are both connected with the PLC; the code scanner is used for scanning the outer package of the product on the conveyor belt to obtain a scanning result and transmitting the scanning result to the PLC; the PLC is used for determining which box the product enters according to the scanning result and the time when each photoelectric sensor detects the product; the scanning result is as follows: the scanned product information may or may not be scanned.
2. The product flow direction determining apparatus according to claim 1, further comprising: with even bag detection device and first removing device that the PLC controller is connected, even bag detection device first removing device with the bar code scanner is followed conveyer belt direction of transfer arranges the setting in proper order, even bag detection device is used for detecting whether the product links the bag and gives the testing result for the PLC controller, the PLC controller is used for the basis link bag detection device's detection result control first removing device will link the product rejection of bag.
3. The product flow direction determining apparatus according to claim 1, further comprising: and the synchronous wheel drives the conveyor belt to move.
4. The product flow direction determining apparatus according to claim 1, further comprising: and the second eliminating device is connected with the PLC controller, the code scanner and the second eliminating device are sequentially arranged along the conveying direction of the conveying belt, and the PLC controller is also used for controlling the second eliminating device to eliminate products with scanning results which are not scanned according to the scanning results.
5. A product flow direction determining device as claimed in claim 1, wherein the bin entrance detecting means includes 6 photoelectric sensors.
6. The product flow direction determining apparatus according to claim 2, wherein the bag detecting means includes: two photoelectric sensors arranged in sequence along the conveying direction of the conveying belt.
7. The product flow direction determining apparatus according to claim 1, wherein the scanner comprises: an upper computer and a scanning head; the scanning head with the host computer is connected, the host computer with the PLC controller is connected, the scanning head with the relative both sides that set up at the conveyer belt of target photoelectric sensor.
8. A product flow direction determination method applied to a product flow direction determination apparatus according to any one of claims 1 to 7, the method comprising:
acquiring the time that a product actually passes through each photoelectric sensor in the box entering detection device;
determining a box into which the product enters according to the time when the product actually passes through each photoelectric sensor in the box entering detection device and the set time from the target photoelectric sensor to each photoelectric sensor in the box entering detection device; the target photoelectric sensor is the first photoelectric sensor in the box entering detection device for the product to pass through.
9. The product flow direction determining method according to claim 8, further comprising, before the time when the product actually passes through each of the photosensors in the in-box detecting means:
acquiring the time that the product actually passes through a bag connecting detection device;
judging whether the product is connected according to the time when the product actually passes through the bag connecting detection device and the set time when the product passes through the bag connecting detection device to obtain a first judgment result;
and if the first judgment result is yes, rejecting the product on a conveyor belt.
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CN111071568A (en) * | 2020-01-09 | 2020-04-28 | 扬州市职业大学(扬州市广播电视大学) | Book subpackaging device |
CN113393182A (en) * | 2020-03-11 | 2021-09-14 | 北京旷视机器人技术有限公司 | Storage method and device for material box and intelligent storage system |
CN212633463U (en) * | 2020-05-11 | 2021-03-02 | 江苏恩利科智能制造有限公司 | Novel small rail car automatic sorting storehouse |
CN111812739A (en) * | 2020-06-08 | 2020-10-23 | 深圳怡化电脑股份有限公司 | Reflective photoelectric sensing device and method for detecting whether article is taken away |
CN212423704U (en) * | 2020-06-12 | 2021-01-29 | 山东鲁花集团有限公司 | Packaging line with detection adhesive tape |
CN215142214U (en) * | 2021-01-29 | 2021-12-14 | 北京京东振世信息技术有限公司 | Missing detection device for bill |
CN113655755A (en) * | 2021-08-10 | 2021-11-16 | 蓓安科仪(北京)技术有限公司 | Logistics transmission monitoring system and method |
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