CN205231971U - Automatic lacquer machine of irritating of starter stator - Google Patents
Automatic lacquer machine of irritating of starter stator Download PDFInfo
- Publication number
- CN205231971U CN205231971U CN201521094806.8U CN201521094806U CN205231971U CN 205231971 U CN205231971 U CN 205231971U CN 201521094806 U CN201521094806 U CN 201521094806U CN 205231971 U CN205231971 U CN 205231971U
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- Prior art keywords
- paint
- filling
- tunnel
- drying tunnel
- conveyer belt
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- Withdrawn - After Issue
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- Manufacture Of Motors, Generators (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The utility model discloses an automatic lacquer machine of irritating of starter stator, it contains the tunnel type drying tunnel, be provided with heating device, temperature control device and circle haul area in the tunnel type drying tunnel, the circle haul is taken the interval and is provided with the magnetic base, the one end in circle haul area is stretched out the tunnel type drying tunnel, the power wheel and the transportation drive machine in circle haul area are connected, be provided with the preheating zone in the tunnel type drying tunnel, irritate lacquer district and gel district, irritate to coat with lacquer to distinguish to be provided with and irritate the lacquer device, irritating the lacquer device and coating with lacquer seat and lifter plate including irritating, the two is together fixed, the lifter plate through drive mechanism with irritate the lacquer engine be connected, the upper end of tunnel type drying tunnel is provided with the exhaust emission device. The utility model discloses this equipment workman contact -free insulated paint, harmful gas through the filtration avoided to the human body cause harm, to environmental pollution, equipment can be realized the automation and irritate lacquer, recycling production.
Description
technical field:
The utility model relates to a kind of assembling production equipment of motor, particularly relates to a kind of starter stator and automatically fills with paint machine.
background technology:
In order to meet the quality requirement of market, USA and Europe and domestic military enterprise, field frame assembly needs to fill with paint and improves insulation, withstand voltage and water resistance.At present, domestic product for civilian use stator does not need filling paint, even if field frame assembly filling paint is also by manually having come abroad, artificial filling paint efficiency is low, insulating varnish is wasted serious and can have certain influence, to environment to the health of operator.
utility model content:
Technical problem to be solved in the utility model is: overcome the deficiencies in the prior art, provide a kind of reasonable in design, automaticity is high, increase work efficiency and the starter stator reducing labour intensity fills with paint machine automatically.
The technical solution of the utility model is:
A kind of starter stator fills with paint machine automatically, containing tunnel type drying tunnel, heater is provided with in described tunnel type drying tunnel, attemperating unit and annular conveyer belt, described annular conveyer belt is arranged at intervals with magnet base, described tunnel type drying tunnel is stretched out in one end of described annular conveyer belt, the power wheel of described annular conveyer belt is connected with conveyer belt engine, preheating zone is provided with in described tunnel type drying tunnel, Guan Qi district and gel district, described Guan Qi district is provided with fills with paint device, described filling paint device comprises fills with paint seat and lifter plate, the two is fixed together, described lifter plate paints engine by transmission mechanism with filling and is connected, the upper end of described tunnel type drying tunnel is provided with exhaust emission device and even temperature adjusting device.
Described lower end of filling with paint seat is provided with sealing ring, the diameter of described sealing ring is greater than the diameter of stator line bag, described periphery of filling with paint seat is arranged at intervals with defeated paint mouth, described defeated paint mouth is communicated with painting equipment, described centre of filling with paint seat is refluxing opening, and the height of described refluxing opening is higher than the height of stator line bag.
Described transmission mechanism comprises two rotational lead screws, two described rotational lead screws vertically and be arranged in parallel, two ends on described lifter plate are respectively arranged with screwed hole, two described screwed holes spin with two described rotational lead screws respectively, the middle part of two rotational lead screws is all connected by the inwall of two bearing pedestals with described tunnel type drying tunnel, the lower end of two described rotational lead screws is connected with power transmission shaft by gear driving pair, and described rotation axis paints engine be connected with described filling.
Described below of filling with paint seat arranges and connects batea, described in connect batea surrounding be provided with flange upwards, described in connect batea lower end paint case by tube connector and be communicated with storing up.
Described magnet base adopts the epoxy rods of ￠ 120mm to process barrel-shaped, and inlays ￠ 15*12 strong magnet, and be set with steel bushing in bucket, strong magnet adsorbs the end face of described steel bushing, and stator lead stretches in the endoporus of described steel bushing upward, and absorption is fixing.
Described annular conveyer belt adopts chain-arranged type structure, is made up of connecting plate and driving-chain, all described filling paint seat on connecting plate described in each, and described quantity of filling with paint seat is more than one; Described in each, the two ends of connecting plate are respectively arranged with roller, and described roller contacts with the guide rail that described tunnel type drying tunnel inwall is arranged.
Described Guan Qi district is provided with rotation axis, and described rotation axis is provided with rotating turret, and the outer round surface of described rotating turret is arranged at intervals with supporting bracket, and described rotating turret is arranged on the centre of described annular conveyer belt; Or described Guan Qi district is provided with pressing plate, and described pressing plate is arranged on the centre of described annular conveyer belt, and corresponding with the downside of annular conveyer belt.
The work-handling mouth of described tunnel type drying tunnel goes to be provided with described exhaust emission device with filling paint, and the drying tunnel in described gel district backs down waste air flue, and described flue is provided with adjustment plate, and described flue is communicated with outdoor by pipeline.
Described conveyer belt engine and filling paint engine include drive motors and reductor, described even temperature adjusting device comprises drive motors and fan, is provided with sealing thermal insulation structure sheaf between the line shaft of the drive motors of described even temperature adjusting device and described tunnel type drying tunnel.
Described conveyer belt engine, filling paint engine, exhaust emission device, heater are connected with controller respectively with attemperating unit, described controller adopts Omron Programmable Logic Controller, optimum configurations is panel type, and terminal display adopts Delta 7 cun of monochromes touch; Described drying tunnel both sides are provided with the large dodge gate of individual layer, and dodge gate place is provided with insulation construction.
The beneficial effects of the utility model are:
1, this equipment of the utility model workman need not contact insulating varnish, pernicious gas avoided by filtration human body is worked the mischief, environmental pollution, equipment can realize automatically filling with paint, circulation is produced.
2, the preheating of the utility model workpiece, gelling, curing area adopt steel surface far infrared electro-thermal tube Cycling hot-blast heating, and equipment has the advantages such as efficient, energy-conservation; Whole flow process its complementary energy Automatic continuous except artificial upper and lower workpiece completes: installation workpiece → preheating → filling paint → gelling → curing area → unload workpiece, efficiency is high.
3, the utility model adopts little exhaust blower forced-ventilated, and work-handling mouth paints position with filling all has waste gas to adsorb discharging device, and gel district case backs down waste discharge gas port (flue will have adjustment plate), and toxic emission can be gone out by machine top ducting outlet to outdoor flue.
4, the utility model adopt magnetic mount pad level board being laid workpiece that workpiece is installed (mount pad adopts the epoxy rods of ￠ 120mm to process, inlay ￠ 15*12 strong magnet, location, steel bushing outer garden, hold by steel bushing end face, stator lead stretches into steel bushing seat endoporus upward, convenient and swift.
5, the utility model main control PLC adopts Omron Programmable Logic Controller; optimum configurations is that panel type terminal display adopts Delta 7 cun of monochromes touch; input is as (pitch time, filling paint time; number of times etc. are adjustable all); drying tunnel temperature control adopts OMRON digital display time scale band to regulate temperature controller; heating system feed connects tentaculum and exports (will have overload protection), and fail safe is high.
6, the utility model fills with paint seat four sides defeated paint mouth, centre is refluxing opening, the height of refluxing opening is higher than line bag height 5 millimeters, bottom is silica gel sealing ring, filling with paint engine drives lifter plate to rise, and pushes down workpiece, after workpiece and sealing ring compress, then paint seat painting by gear pump to filling, filling paint is effective.
7, the utility model adopts tunnel type drying tunnel, arranges a Ge Guanqi district and is positioned at equipment bottom in the middle of drying tunnel, connects circulation back paint batea stainless steel and makes, flange height 20mm below filling paint lifter plate, connects the employing of batea paint backflow tube and joins endoporus ￠ 32mm steel wire flexible pipe; Circulating effect is good; In addition, drying tunnel both sides are the large dodge gate insulation construction of individual layer, and revolution transmission device is positioned at a top of equipment, and all insulation materials of thermal insulation layer select glass fibre cotton board material, high insulating effect.
8, the utility model is reasonable in design, structure is simple, operating efficiency is high and reduction labour intensity, is applicable to the filling paint of various stator line bag, is easy to promotion and implementation, has good economic benefit.
accompanying drawing illustrates:
Fig. 1 is the structural representation that starter stator fills with paint machine automatically;
Fig. 2 fills with the side cutaway view of paint machine automatically for starter stator shown in Fig. 1.
embodiment:
Embodiment: see in Fig. 1 and Fig. 2, figure, 1-magnet base, 2-annular conveyer belt, 3-tunnel type drying tunnel, the even temperature adjusting device of 4-, 5-conveyer belt engine, 6-gel district, 7-fills with paint engine, 8-fills with paint seat, 9-Guan Qi district, 10-preheating zone, 11-supporting bracket, 12-rotating turret, 13-rotational lead screw, 14-lifter plate, 15-gear driving pair.
Starter stator is automatically filled with paint machine and is contained tunnel type drying tunnel 3, wherein: in tunnel type drying tunnel 3, be provided with heater, attemperating unit and annular conveyer belt 2, annular conveyer belt 2 is arranged at intervals with magnet base 1, tunnel type drying tunnel 3 is stretched out in one end of annular conveyer belt 2, be convenient to load and unload stator, the power wheel of annular conveyer belt 2 is connected with conveyer belt engine 5, preheating zone 10 is provided with in tunnel type drying tunnel 3, Guan Qi district 9 and gel district 6, Guan Qi district 9 is provided with fills with paint device, fill with paint device and comprise filling paint seat 8 and lifter plate 14, the two is fixed together, lifter plate 14 paints engine 7 by transmission mechanism with filling and is connected, the upper end of tunnel type drying tunnel is provided with exhaust emission device and even temperature adjusting device 4.
The lower end of filling with paint seat 8 is provided with sealing ring, the diameter of sealing ring is greater than the diameter of stator line bag, and the periphery of filling paint seat 8 is arranged at intervals with defeated paint mouth, and defeated paint mouth is communicated with painting equipment, the centre of filling with paint seat 8 is refluxing openings, and the height of refluxing opening is higher than the height of stator line bag.
Transmission mechanism comprises two rotational lead screws 13, two rotational lead screws 13 vertically and be arranged in parallel, two ends on lifter plate 14 are respectively arranged with screwed hole, two screwed holes spin with two rotational lead screws 13 respectively, the middle part of two rotational lead screws 13 is all connected with the inwall of tunnel type drying tunnel 3 by two bearing pedestals, the lower end of two rotational lead screws 13 is connected with power transmission shaft by gear driving pair 15, and rotation axis paints engine 7 with filling and is connected.
The below of filling with paint seat 8 arranges and connects batea, and the surrounding connecing batea is provided with flange upwards, prevents holiday, and the lower end connecing batea is painted case by tube connector and is communicated with, so that recycling with storing up.
It is barrel-shaped that magnet base 8 adopts the epoxy rods of ￠ 120mm to process, and inlay ￠ 15*12 strong magnet, is set with steel bushing in bucket, and the end face of strong magnet absorption steel bushing, stator lead stretches in the endoporus of steel bushing upward, and absorption is fixing.
Annular conveyer belt 2 adopts chain-arranged type structure, is made up of connecting plate and driving-chain, and every a plate all fills with paint seat 8, and the quantity of filling with paint seat 8 is more than one (being two) in figure; The two ends of every a plate are respectively arranged with roller, and roller contacts (not shown in FIG.) with the guide rail that tunnel type drying tunnel 3 inwall is arranged.
Guan Qi district 9 is provided with rotation axis, rotation axis is provided with rotating turret 12, the outer round surface of rotating turret 12 is arranged at intervals with supporting bracket 11, and rotating turret 12 is arranged on the centre of annular conveyer belt 3; Or Guan Qi district 9 is provided with pressing plate (not shown in FIG.), and pressing plate is arranged on the centre of annular conveyer belt 3, and corresponding with the downside of annular conveyer belt 3.
The work-handling mouth of tunnel type drying tunnel 3 goes to be provided with exhaust emission device with filling paint, exhaust emission device both can adopt air exhauster, can adopt wind channel again, and the drying tunnel in gel district 6 backs down waste air flue, flue is provided with adjustment plate, and flue is communicated with outdoor by pipeline.
Conveyer belt engine 5 and filling paint engine 7 include drive motors and reductor, and even temperature adjusting device 4 comprises drive motors and fan, is provided with sealing thermal insulation structure sheaf between the line shaft of the drive motors of even temperature adjusting device and tunnel type drying tunnel 3.
Conveyer belt engine 5, filling paint engine 7, exhaust emission device, heater are connected with controller respectively with attemperating unit (not shown in FIG.), controller adopts Omron Programmable Logic Controller, optimum configurations is panel type, and terminal display adopts Delta 7 cun of monochromes touch; Drying tunnel both sides are provided with the large dodge gate of individual layer, and dodge gate place is provided with insulation construction.
During work, start heater, attemperating unit and conveyer belt engine 5, stator line bag is put in magnet base 8, controller accurately controls the speed of service and the dwell time of annular conveyer belt 2, when needing to fill with paint, fill with paint engine 7 to start, lifter plate 14 is made to increase by rotational lead screw 13, filling paint seat 8 can enter in the stator line bag in magnet base 8 (now annular conveyer belt 2 stop motion), lifter plate 14 rises, fill with paint seat 8 and upwards push up the stator line bag of pressing in magnet base 8, the connecting plate of annular conveyer belt 2 is made to contact (or contacting with pressing plate) with supporting bracket 11, play squeezing action, thus the sealing ring of filling paint seat 8 lower end and stator line bag are sealed, prevent from filling with paint to leak, painting equipment enters the inner chamber of stator line bag by the defeated paint mouth of filling with on paint seat 8, filling with paint seat 8 can do tapered, be convenient to fill with paint gush out, the centre of filling with paint seat 8 is refluxing openings, the height of refluxing opening is higher than the height of stator line bag, unnecessary filling paint is back to storage paint case by tube connector, after filling with paint a period of time, fill with paint engine 7 antiport, lifter plate 14 is driven to decline, fill with paint seat 8 and depart from stator line bag, annular conveyer belt 2 moves again, the filling lacquerer entering next group stator line bag does.
Temperature in tunnel type drying tunnel 33 sections, that is: gel district 6 general≤135 DEG C, 10≤135 DEG C, preheating zone, normal working temperature≤150 DEG C, Guan Qi district 9, excess temperature limit temperature 170 ± 6 DEG C; Preheating zone 10 was from room temperature to 140 DEG C≤30 minutes; Arbitrary transducer measures supervisory control system then automatic sound-light alarm when surmounting setting temperature value, then stops heating higher than during setting, automatic recovery heating (still do not recover after general 10 minutes, then need to find out concrete reason) after temperature is normal; Configure a defeated paint car of movable type, B16 gear pump joined by defeated paint car, controlled by frequency control motor.The orchestration of gear delivery side of pump configuration two-way 16 millimeters, respectively to the defeated paint of painting seat of 2 on lifter plate.
The above, it is only preferred embodiment of the present utility model, not any pro forma restriction is done to the utility model, every above embodiment is done according to technical spirit of the present utility model any simple modification, equivalent variations and modification, all still belong in the scope of technical solutions of the utility model.
Claims (10)
1. a starter stator fills with paint machine automatically, containing tunnel type drying tunnel, it is characterized in that: in described tunnel type drying tunnel, be provided with heater, attemperating unit and annular conveyer belt, described annular conveyer belt is arranged at intervals with magnet base, described tunnel type drying tunnel is stretched out in one end of described annular conveyer belt, the power wheel of described annular conveyer belt is connected with conveyer belt engine, preheating zone is provided with in described tunnel type drying tunnel, Guan Qi district and gel district, described Guan Qi district is provided with fills with paint device, described filling paint device comprises fills with paint seat and lifter plate, the two is fixed together, described lifter plate paints engine by transmission mechanism with filling and is connected, the upper end of described tunnel type drying tunnel is provided with exhaust emission device and even temperature adjusting device.
2. starter stator according to claim 1 fills with paint machine automatically, it is characterized in that: described lower end of filling with paint seat is provided with sealing ring, the diameter of described sealing ring is greater than the diameter of stator line bag, described periphery of filling with paint seat is arranged at intervals with defeated paint mouth, described defeated paint mouth is communicated with painting equipment, described centre of filling with paint seat is refluxing opening, and the height of described refluxing opening is higher than the height of stator line bag.
3. starter stator according to claim 1 fills with paint machine automatically, it is characterized in that: described transmission mechanism comprises two rotational lead screws, two described rotational lead screws vertically and be arranged in parallel, two ends on described lifter plate are respectively arranged with screwed hole, two described screwed holes spin with two described rotational lead screws respectively, the middle part of two rotational lead screws is all connected by the inwall of two bearing pedestals with described tunnel type drying tunnel, the lower end of two described rotational lead screws is connected with power transmission shaft by gear driving pair, and described rotation axis paints engine be connected with described filling.
4. starter stator according to claim 1 fills with paint machine automatically, it is characterized in that: described below of filling with paint seat arranges and connects batea, described in connect batea surrounding be provided with flange upwards, described in connect batea lower end paint case by tube connector and be communicated with storing up.
5. starter stator according to claim 1 fills with paint machine automatically, it is characterized in that: described magnet base adopts the epoxy rods of ￠ 120mm to process barrel-shaped, and inlay ￠ 15*12 strong magnet, steel bushing is set with in bucket, strong magnet adsorbs the end face of described steel bushing, stator lead stretches in the endoporus of described steel bushing upward, and absorption is fixing.
6. starter stator according to claim 1 fills with paint machine automatically, it is characterized in that: described annular conveyer belt adopts chain-arranged type structure, be made up of connecting plate and driving-chain, all described filling paint seat on connecting plate described in each, and described quantity of filling with paint seat is more than one; Described in each, the two ends of connecting plate are respectively arranged with roller, and described roller contacts with the guide rail that described tunnel type drying tunnel inwall is arranged.
7. starter stator according to claim 1 fills with paint machine automatically, it is characterized in that: described Guan Qi district is provided with rotation axis, described rotation axis is provided with rotating turret, the outer round surface of described rotating turret is arranged at intervals with supporting bracket, described rotating turret is arranged on the centre of described annular conveyer belt; Or described Guan Qi district is provided with pressing plate, and described pressing plate is arranged on the centre of described annular conveyer belt, and corresponding with the downside of annular conveyer belt.
8. starter stator according to claim 1 fills with paint machine automatically, it is characterized in that: the work-handling Kou Yuguanqi district of described tunnel type drying tunnel is provided with described exhaust emission device, the drying tunnel in described gel district backs down waste air flue, described flue is provided with adjustment plate, and described flue is communicated with outdoor by pipeline.
9. starter stator according to claim 1 fills with paint machine automatically, it is characterized in that: described conveyer belt engine and filling paint engine include drive motors and reductor, described even temperature adjusting device comprises drive motors and fan, is provided with sealing thermal insulation structure sheaf between the line shaft of the drive motors of described even temperature adjusting device and described tunnel type drying tunnel.
10. starter stator according to claim 1 fills with paint machine automatically, it is characterized in that: described conveyer belt engine, filling paint engine, exhaust emission device, heater are connected with controller respectively with attemperating unit, described controller adopts Omron Programmable Logic Controller, optimum configurations is panel type, and terminal display adopts Delta 7 cun of monochromes touch; Described drying tunnel both sides are provided with the large dodge gate of individual layer, and dodge gate place is provided with insulation construction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521094806.8U CN205231971U (en) | 2015-12-27 | 2015-12-27 | Automatic lacquer machine of irritating of starter stator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521094806.8U CN205231971U (en) | 2015-12-27 | 2015-12-27 | Automatic lacquer machine of irritating of starter stator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205231971U true CN205231971U (en) | 2016-05-11 |
Family
ID=55907013
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521094806.8U Withdrawn - After Issue CN205231971U (en) | 2015-12-27 | 2015-12-27 | Automatic lacquer machine of irritating of starter stator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205231971U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105391257A (en) * | 2015-12-27 | 2016-03-09 | 新乡辉簧弹簧有限公司 | Automatic paint-irrigating machine for starter stator |
-
2015
- 2015-12-27 CN CN201521094806.8U patent/CN205231971U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105391257A (en) * | 2015-12-27 | 2016-03-09 | 新乡辉簧弹簧有限公司 | Automatic paint-irrigating machine for starter stator |
| CN105391257B (en) * | 2015-12-27 | 2018-06-15 | 新乡辉簧弹簧有限公司 | Starter stator fills paint machine automatically |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160511 Effective date of abandoning: 20180615 |