CN205146224U - Lubricating grease reation kettle of real time monitoring reaction degree - Google Patents
Lubricating grease reation kettle of real time monitoring reaction degree Download PDFInfo
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- CN205146224U CN205146224U CN201520940695.1U CN201520940695U CN205146224U CN 205146224 U CN205146224 U CN 205146224U CN 201520940695 U CN201520940695 U CN 201520940695U CN 205146224 U CN205146224 U CN 205146224U
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- module
- anchor ear
- stirring motor
- lubricating grease
- shaft
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Abstract
The utility model provides a lubricating grease reation kettle of real time monitoring reaction degree, the shaft part outer lane that (mixing) shaft upper portion is located the agitator motor mount pad is provided with wireless torque sensor, wireless torque sensor includes the staple bolt, the staple bolt is two symmetrical arrangement's structure and passes through bolt fixed connection, and the inner circle of staple bolt all is provided with the foil gage, the outer lane of a staple bolt is fixed with battery power -supply module, and the outer lane of another staple bolt is fixed with emission module, is provided with signal conditioning in the emission module, keeps apart module, wireless signal transmission module, receiving module is connected with the PLC module, is provided with data acquisition board in the receiving module, and emission module's data show on the screen of PLC module after receiving module handles. The utility model discloses it is rational in infrastructure, can shorten reaction time under the prerequisite that furthest's improvement reaction is spent completely, improved production efficiency, reduced manufacturing cost, popularization and application have good economy and social.
Description
Technical field
The utility model belongs to technical field of chemical, particularly a kind of lubricating grease reactor of the real-time monitoring extent of reaction.
Background technology
Lubricating grease is as special lubricant grease series products, and production process in a kettle. generally mainly contains: charging-esterification reaction-intensification (dehydration)-high temperature refines-cools-add agent, and existing chemical reaction process, has physical change process again.As most critical saponification process, material reaction be spend lowly will greatly reduce every physicochemical property of finished product lubricating grease completely.In order to improve completeness of reaction, traditional method is the time extending reaction, although can reach requirement, is reduction of production efficiency, adds product cost.
Between the reactor shaft of prior art and stirring motor, there is shaft coupling, shaft coupling is arranged with torque sensor, elastic shaft and connected foil gauge is provided with in described torque sensor, elastic shaft is connected with shaft coupling, the torque sensor arranged by the method is as needed dismounting, stirring motor, shaft coupling etc. must be removed after a shutdown, just can take off torque sensor, dismounting inconvenience; The torque sensor adopted adopts wire transmission, and laying wired data acquisition equipment needs to consume man power and material, and long cable transmission and collecting ring bring noise jamming.
Summary of the invention
The purpose of this utility model to solve the problems of the technologies described above.
The purpose of this utility model is achieved in that a kind of lubricating grease reactor of the real-time monitoring extent of reaction, comprise reaction kettle body, receiver module, PLC module, the top of reaction kettle body is provided with stirring motor mount pad, stirring motor mount pad is provided with stirring motor, the output shaft of stirring motor downwards and be connected with shaft by shaft coupling, it is characterized in that: the shaft part outer ring that described shaft top is positioned at stirring motor mount pad is provided with wireless torque sensor, wireless torque sensor comprises anchor ear, anchor ear is the structure that is arranged symmetrically with of two pieces and is bolted to connection, the inner ring of anchor ear is provided with foil gauge, the outer ring of an anchor ear is fixed with powered battery module, and the outer ring of another part anchor ear is fixed with transmitter module, is provided with signal condition, isolation module in transmitter module, wireless signal sending module.
Described receiver module is connected with PLC module, is provided with data acquisition board in receiver module, and the data of transmitter module, after receiver module process, the screen of PLC module show.
When described anchor ear is arranged symmetrically with connection, the junction between two pieces anchor ear is provided with silicagel pad.
The utility model is rational in infrastructure, under the prerequisite improving chemical reaction completeness to greatest extent, can shorten the reaction time, improves production efficiency, reduce production cost, apply and have good economic and social benefit.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the A partial enlarged drawing of Fig. 1.
In figure: 1. reaction kettle body; 2. stirring motor; 3. shaft coupling; 4. wireless torque sensor; 5. shaft; 6. receiver module; 7.PLC module; 401. anchor ear; 402. powered battery modules; 403. transmitter module.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail, but not as to restriction of the present utility model:
A kind of lubricating grease reactor of the real-time monitoring extent of reaction, comprise reaction kettle body 1, receiver module 6, PLC module 7, the top of reaction kettle body 1 is provided with stirring motor mount pad, stirring motor mount pad is provided with stirring motor 2, the output shaft of stirring motor 2 downwards and be connected with shaft 5 by shaft coupling 3, the shaft part outer ring that described shaft 5 top is positioned at stirring motor mount pad is provided with wireless torque sensor 4, wireless torque sensor 4 comprises anchor ear 401, the structure that anchor ear 401 is arranged symmetrically with for two pieces and being bolted to connection, the inner ring of anchor ear 401 is provided with foil gauge, the outer ring of an anchor ear 401 is fixed with powered battery module 402, and the outer ring of another part anchor ear 401 is fixed with transmitter module 403, is provided with signal condition, isolation module in transmitter module 403, wireless signal sending module, described receiver module 6 is connected with PLC module 7, is provided with data acquisition board in receiver module 6, and the data of transmitter module 403, after receiver module 6 processes, the screen of PLC module 7 show, when described anchor ear 401 is arranged symmetrically with connection, the junction between two pieces anchor ear is provided with silicagel pad.
During concrete enforcement, send after the transmitter module 403 of wireless torque sensor 4 detects data, receive after process through receiver module 6, what data were real-time feeds back on the display screen of PLC module 7, in the process of reaction, after temperature constant in reaction kettle body 1, As time goes on, it is organic metal soap salt or other soap fibers that material reacts saponification gradually, the overall more and more thickness that will become, simultaneously the moment of torsion that senses of wireless torque sensor 4 is by increasing, until react completely, moment of torsion no longer increases, certainly this is a process very consuming time, in order to raise the efficiency, reduce costs, can the time dependent rate of change of moment of torsion change very little or substantially constant in just enter next step, the object of the monitoring extent of reaction is in real time reached with this, wireless torque sensor 4 is directly installed, without the need to dismantling motor, without the need to revising the frame for movement of on-the-spot tested rotating shaft, easy for installation, be easy to use: measure by range size, rotating speed height restriction, wireless digital transmission: reliable, noise is low.
Obviously, above-described embodiment is only for the utility model example is clearly described, and the restriction not to embodiment.For those of ordinary skill in the field; can also make other changes in different forms on the basis of the above description; here exhaustive without the need to also giving all embodiments, and thus the apparent change of amplifying out or variation be still among protection domain of the present utility model.
Claims (3)
1. monitor the lubricating grease reactor of the extent of reaction in real time for one kind, comprise reaction kettle body (1), receiver module (6), PLC module (7), the top of reaction kettle body (1) is provided with stirring motor mount pad, stirring motor mount pad is provided with stirring motor (2), the output shaft of stirring motor (2) downwards and be connected with shaft (5) by shaft coupling (3), it is characterized in that: the shaft part outer ring that described shaft (5) top is positioned at stirring motor mount pad is provided with wireless torque sensor (4), wireless torque sensor (4) comprises anchor ear (401), the structure that anchor ear (401) is arranged symmetrically with for two pieces and being bolted to connection, the inner ring of anchor ear (401) is provided with foil gauge, the outer ring of an anchor ear (401) is fixed with powered battery module (402), and the outer ring of another part anchor ear (401) is fixed with transmitter module (403), and transmitter module is provided with signal condition, isolation module in (403), wireless signal sending module.
2. the lubricating grease reactor of a kind of real-time monitoring extent of reaction according to claim 1, it is characterized in that: described receiver module (6) is connected with PLC module (7), receiver module is provided with data acquisition board in (6), the data of transmitter module (403), after receiver module (6) process, the screen of PLC module (7) show.
3. the lubricating grease reactor of a kind of real-time monitoring extent of reaction according to claim 1, is characterized in that: when described anchor ear (401) is arranged symmetrically with connection, the junction between two pieces anchor ear is provided with silicagel pad.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520940695.1U CN205146224U (en) | 2015-11-24 | 2015-11-24 | Lubricating grease reation kettle of real time monitoring reaction degree |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520940695.1U CN205146224U (en) | 2015-11-24 | 2015-11-24 | Lubricating grease reation kettle of real time monitoring reaction degree |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205146224U true CN205146224U (en) | 2016-04-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520940695.1U Active CN205146224U (en) | 2015-11-24 | 2015-11-24 | Lubricating grease reation kettle of real time monitoring reaction degree |
Country Status (1)
| Country | Link |
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| CN (1) | CN205146224U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108827517A (en) * | 2018-08-16 | 2018-11-16 | 湖南长高高压开关有限公司 | Real-time monitoring device for operation torque of isolating switch |
-
2015
- 2015-11-24 CN CN201520940695.1U patent/CN205146224U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108827517A (en) * | 2018-08-16 | 2018-11-16 | 湖南长高高压开关有限公司 | Real-time monitoring device for operation torque of isolating switch |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 214500, Taizhou City, Jiangsu province Jingjiang city Jing Street east suburb three bridge Patentee after: Jiangsu Hengfeng new material manufacturing Co., Ltd. Address before: 214500 Jiangsu city of Taizhou province Jingjiang city west cypress Xiang Bai Mu Qiao song Patentee before: Jingjiang Hengfeng Chemical Co., Ltd. |
|
| CP03 | Change of name, title or address |