CN205098579U - Full -automatic liquid liquid filling machine electrical system of vacuum type - Google Patents

Full -automatic liquid liquid filling machine electrical system of vacuum type Download PDF

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Publication number
CN205098579U
CN205098579U CN201520321409.3U CN201520321409U CN205098579U CN 205098579 U CN205098579 U CN 205098579U CN 201520321409 U CN201520321409 U CN 201520321409U CN 205098579 U CN205098579 U CN 205098579U
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China
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control
filling
200plc controller
vacuum type
automatic liquid
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CN201520321409.3U
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林利彬
陆英
刘智
张昱
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Institute of Intelligent Manufacturing of Guangdong Academy of Sciences
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Guangdong Institute of Automation
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Abstract

The utility model discloses full -automatic liquid liquid filling machine electrical system of vacuum type relates to in the control system of a filling equipment, including S7 -200PLC controller system and human -computer interaction touch -sensitive screen system, S7 -200PLC controller system still gathers signal system, outside output control signal system, outside cylinder and conveyer belt execution systems, automatic quantitative tracker, crawl control system automated inspection alarm system and moves wrong protection system including servo control system, outside, servo control system including one or more servo motor, human -computer interaction touch -sensitive screen system is including the touch -sensitive screen, is equipped with serial port communication system and prescription memory system in human -computer interaction touch -sensitive screen system, human -computer interaction touch -sensitive screen system passes through serial port communication system and the two -way conveying of the S7 -200PLC controller interconnect of system creation data information, through operation human -computer interaction touch -sensitive screen system control S7 -200PLC controller system, realizes full -automatic liquid liquid filling machine filling function to can practice thrift the cost of labor, increase efficiency improves machine operating stability.

Description

Vacuum type automatic Liquid filler electric-control system
Technical field
The utility model is involved in a kind of control system of filling apparatus, is specifically involved in the automation control system of liquid filling device.
Background technology
At present, vacuum type liquid-filling machine is widely applied in the industries such as medicine, food, cosmetics, but it is not high to there is degree of automation in existing liquid-filling machine, many employing semi-automation control, manual placement container filling, automatically assigned address is sent to, and then by artificial modes such as controlling filling capacity of opening.Filling being quantitatively difficult to of this mode ensures, filling accuracy is not high, and filling speed is slow.
Utility model content
The purpose of this utility model is, having above-mentioned weak point, providing a kind of vacuum type automatic Liquid filler electric-control system to solve existing vacuum type liquid-filling machine mode.
The purpose of this utility model can be achieved through the following technical solutions:
Vacuum type automatic Liquid filler electric-control system, comprise S7-200PLC controller system and man-machine interaction touch-screen system, described S7-200PLC controller system also includes servo control unit, outside collection signal system, outside output control signal system, outer inside casing and load-transfer device actuating system, automatic ration track channel, point operation control system automatic Testing Alarm System and run-time error protection system, and described servo control unit includes one or more servomotor; Described man-machine interaction touch-screen system includes touch-screen, and man-machine interaction touch-screen system is provided with serial communications system and formula memory system; Described man-machine interaction touch-screen system is interconnected by serial communications system and S7-200PLC controller system and sets up the two-way transmission of data message, by operating man-machine interactive touch screen system control S7-200PLC controller system, realize the filling function of automatic Liquid filler.
The purpose of this utility model can be achieved through the following technical solutions:
Further, described servomotor is the drive motor of bottle placer filling liquid.
Further, outside collection signal system is the control module that S7-200PLC controller system received and processed filling data.
Further, the outside control signal system that exports is the information output processing module that S7-200PLC controller system controls servomotor and outer inside casing and load-transfer device actuating system.
Further, outer inside casing and load-transfer device actuating system are the control system that S7-200PLC controller system controls bottle placer manipulation cylinder and conveying container filling belt conveyor.
Further, automatic ration track channel is the measuring fixed amount system that S7-200PLC controller system controls bottle placer auto-filling.
Further, point operation control system is the point operation control switch (i.e. the master cock of point operation control) that S7-200PLC controller system controls bottle placer.
Further, automatic Testing Alarm System is that S7-200PLC controller system controls bottle placer and automatically detects the alarming device whether filling operating factor meet filling requirement.
Further, run-time error protection system is, when appearance is undesirable with the operating factor of setting in the process of S7-200PLC controller system control bottle placer, realize the conservation treatment module of closedown operation or steering operation.
Further, memory system of filling a prescription is that S7-200PLC controller system controls to set the memory device of the ratio of each liquid, filling time and data on flows information when bottle placer is filling.
The beneficial effects of the utility model:
1, S7-200PLC controller system of the present utility model also includes servo control unit, outside collection signal system, outside output control signal system, outer inside casing and load-transfer device actuating system, automatic ration track channel, point operation control system automatic Testing Alarm System and run-time error protection system, and described servo control unit includes one or more servomotor; Described man-machine interaction touch-screen system includes touch-screen, and man-machine interaction touch-screen system is provided with serial communications system and formula memory system; Described man-machine interaction touch-screen system is interconnected by serial communications system and S7-200PLC controller system and sets up the two-way transmission of data message, by operating man-machine interactive touch screen system control S7-200PLC controller system, realize the filling function of automatic Liquid filler.Therefore, realize high precision, the full-automatic liquid-filling machine of high speed, has very important effect and help for industries such as medicine, food, cosmetics.
2, the utility model carries out by man-machine interaction touch-screen system the running controlling whole bottle placer, realizes bottle placer and automatically runs, thus can save cost of labor, increases efficiency, improves machine operation stability.
3, the utility model carries out actv. combination by one or more servomotor in conjunction with outer inside casing and load-transfer device actuating system, by electric control system controls, carry out the filling liquid of multiple container filling simultaneously, its filling action actv. is connected, filling speed is faster, and actv. improves filling accuracy.
4, in the utility model control system, also include automatic ration to follow the tracks of and point operation control, use the inner high speed counting machine of controller system of the present utility model to realize real-time automatic ration to follow the tracks of, relatively weigh and quantitatively follow the tracks of, actv. improves filling accuracy and reduces filling cost.
5, the utility model carries out by S7-200PLC controller system and man-machine interaction touch-screen system the operation work controlling bottle placer, can regulating parameter on the touchscreen, bottle placer is run and reaches optimum state, also can according to the memory function of formula memory system, store different formulation parameters, can realize carrying out filling to products of different specifications, also formulation data can be utilized to switch the product of filling different size fast according to user.Intelligent production can be realized thus, effectively enhance productivity, make Applicable scope of the present utility model wider.
6, in S7-200PLC controller system of the present utility model and man-machine interaction touch-screen system, touch-screen has corresponding control button and help user's debugging machine, prompting mistake, the functions such as display device state, pass through point operation control simultaneously, make user use bottle placer equipment more simple, quick, use and have more hommization.
7, in sum, the utility model solves full automaticity, quick, high-precision filling liquid function, compared with traditional Semi-automatic machine for feeding bottles, can effectively enhance productivity, and reduces cost of labor; Also by touch-screen revises formulation parameter, vacuum type automatic Liquid filler field of application of the present utility model is increased, improves the economic benefit of machine.
Accompanying drawing explanation
Fig. 1 is functional block diagram of the present utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is further described.
With reference to the vacuum type automatic Liquid filler electric-control system shown in Fig. 1, comprise S7-200PLC controller system 1 and man-machine interaction touch-screen system 6, described S7-200PLC controller system 1 also includes servo control unit 2, outside collection signal system 3, outside output control signal system 4, outer inside casing and load-transfer device actuating system 5, automatic ration track channel 7, point operation control system 10 automatic Testing Alarm System 11 and run-time error protection system 12, and described servo control unit 2 includes one or more servomotor; Described man-machine interaction touch-screen system 6 includes touch-screen 13, and man-machine interaction touch-screen system 6 is provided with serial communications system 8 and formula memory system 9; Described man-machine interaction touch-screen system 6 is interconnected by serial communications system 8 and S7-200PLC controller system 1 and sets up the two-way transmission of data message, realizes the filling function of automatic Liquid filler by operating man-machine interactive touch screen system 6 control S7-200PLC controller system 1.
In embodiment, described servomotor is the drive motor of bottle placer filling liquid; Outside collection signal system 3 is the control module that S7-200PLC controller system 1 received and processed filling data; Outside output control signal system 4 is the information output processing module that S7-200PLC controller system 1 controls servomotor and outer inside casing and load-transfer device actuating system 5; Outer inside casing and load-transfer device actuating system 5 are the control system that S7-200PLC controller system 1 controls bottle placer manipulation cylinder and conveying container filling belt conveyor; Automatic ration track channel 7 is the measuring fixed amount system that S7-200PLC controller system 1 controls bottle placer auto-filling; Point operation control system 10 is the point operation control switch that S7-200PLC controller system 1 controls bottle placer, i.e. the master cock of point operation control; Automatic Testing Alarm System 11 is that S7-200PLC controller system 1 controls bottle placer and automatically detects the alarming device whether filling operating factor meet filling requirement; Run-time error protection system 12 is S7-200PLC controller system 1 when controlling to occur undesirable with the operating factor of setting in the process of bottle placer, realizes closing and runs or the conservation treatment module of steering operation; Formula memory system 9 is that S7-200PLC controller system 1 controls to set the memory device of the ratio of each liquid, filling time and data on flows information when bottle placer is filling
When the utility model uses, what S7-200PLC controller system 1 carried out formulation data by the formula memory system 9 on man-machine interaction touch-screen system 6 arranges storage, by serial communications system 8, the formulation data that need call is transferred on S7-200PLC controller system 1, its operation controls to carry out on touch-screen 13.S7-200PLC controller system 1 is controlled servo control unit 2 and outer inside casing and load-transfer device actuating system 5 performed corresponding action by outside collection signal system 3 and the outside control signal system 4 that exports; S7-200PLC controller system 1 can utilize automatic ration track channel 7 to complete the filling function of set amount by the formulation data of setting; The automatic Testing Alarm System 11 of S7-200PLC controller system 1 and run-time error protection system 12 realize the function such as reminding alarm, machine self-shield of run-time error by serial communications system 8 and man-machine interaction touch-screen system 6; By the convenient debugging to bottle placer of point operation control system 10 and error exception.
The vacuum type automatic Liquid filler that the utility model is developed based on S7-200PLC controller system and servomotor, comprise mechanical hardware, electric-control system and software, controlled the coordinate operation of two servomotors and multiple cylinder by S7-200PLC controller system, realize the function that Full-automatic quantitative is filling.

Claims (10)

1. vacuum type automatic Liquid filler electric-control system, comprise S7-200PLC controller system (1) and man-machine interaction touch-screen system (6), it is characterized in that: described S7-200PLC controller system (1) also includes servo control unit (2), outside collection signal system (3), outside output control signal system (4), outer inside casing and load-transfer device actuating system (5), automatic ration track channel (7), point operation control system (10) automatic Testing Alarm System (11) and run-time error protection system (12), described servo control unit (2) includes one or more servomotor, described man-machine interaction touch-screen system (6) includes touch-screen (13), and man-machine interaction touch-screen system (6) is provided with serial communications system (8) and formula memory system (9), described man-machine interaction touch-screen system (6) is interconnected by serial communications system (8) and S7-200PLC controller system (1) and sets up the two-way transmission of data message, by operating man-machine interactive touch screen system (6) control S7-200PLC controller system (1), realize the filling function of automatic Liquid filler.
2. vacuum type automatic Liquid filler electric-control system according to claim 1, is characterized in that: described servomotor is the drive motor of bottle placer filling liquid.
3. vacuum type automatic Liquid filler electric-control system according to claim 1, is characterized in that: outside collection signal system (3) receives and process the control module of filling data for S7-200PLC controller system (1).
4. vacuum type automatic Liquid filler electric-control system according to claim 1, is characterized in that: outside export control signal system (4) for S7-200PLC controller system (1) and control the information output processing module of servomotor and outer inside casing and load-transfer device actuating system (5).
5. vacuum type automatic Liquid filler electric-control system according to claim 1, is characterized in that: outer inside casing and load-transfer device actuating system (5) control bottle placer manipulation cylinder for S7-200PLC controller system (1) and carry the control system of container filling belt conveyor.
6. vacuum type automatic Liquid filler electric-control system according to claim 1, is characterized in that: automatic ration track channel (7) is the measuring fixed amount system of S7-200PLC controller system (1) control bottle placer auto-filling.
7. vacuum type automatic Liquid filler electric-control system according to claim 1, is characterized in that: point operation control system (10) is the point operation control switch of S7-200PLC controller system (1) control bottle placer.
8. vacuum type automatic Liquid filler electric-control system according to claim 1, is characterized in that: automatic Testing Alarm System (11) detects for S7-200PLC controller system (1) controls bottle placer the alarming device whether filling operating factor meet filling requirement automatically.
9. vacuum type automatic Liquid filler electric-control system according to claim 1; it is characterized in that: when appearance is undesirable with the operating factor of setting in the process that run-time error protection system (12) is S7-200PLC controller system (1) control bottle placer, realize the conservation treatment module of closedown operation or steering operation.
10. vacuum type automatic Liquid filler electric-control system according to claim 1, is characterized in that: formula memory system (9) controls to set the memory device of the ratio of each liquid, filling time and data on flows information when bottle placer is filling for S7-200PLC controller system (1).
CN201520321409.3U 2015-05-18 2015-05-18 Full -automatic liquid liquid filling machine electrical system of vacuum type Active CN205098579U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520321409.3U CN205098579U (en) 2015-05-18 2015-05-18 Full -automatic liquid liquid filling machine electrical system of vacuum type

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520321409.3U CN205098579U (en) 2015-05-18 2015-05-18 Full -automatic liquid liquid filling machine electrical system of vacuum type

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104890951A (en) * 2015-05-18 2015-09-09 广东省自动化研究所 Vacuum full-automatic liquid filling machine electric control system
CN111362216A (en) * 2019-09-12 2020-07-03 湖南工业大学 Thick sauce thick food canning control system and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104890951A (en) * 2015-05-18 2015-09-09 广东省自动化研究所 Vacuum full-automatic liquid filling machine electric control system
CN111362216A (en) * 2019-09-12 2020-07-03 湖南工业大学 Thick sauce thick food canning control system and method

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Address after: 510000 Building No. 15, compound 100, martyrs Road, Guangzhou, Guangdong

Patentee after: GUANGDONG INSTITUTE OF INTELLIGENT MANUFACTURING

Address before: 510120 Building No. 13, compound 100, martyrs Road, Guangzhou, Yuexiu District, Guangdong

Patentee before: Guangdong Institute of Automation

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Address after: 510000 building 15, 100 Hall of martyrs Road, Guangzhou, Guangdong

Patentee after: Institute of intelligent manufacturing, Guangdong Academy of Sciences

Address before: 510000 building 15, 100 Hall of martyrs Road, Guangzhou, Guangdong

Patentee before: GUANGDONG INSTITUTE OF INTELLIGENT MANUFACTURING

CP01 Change in the name or title of a patent holder