CN205052725U - Continuous skin of beancurd processingequipment of annular steel band - Google Patents
Continuous skin of beancurd processingequipment of annular steel band Download PDFInfo
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- CN205052725U CN205052725U CN201520719753.8U CN201520719753U CN205052725U CN 205052725 U CN205052725 U CN 205052725U CN 201520719753 U CN201520719753 U CN 201520719753U CN 205052725 U CN205052725 U CN 205052725U
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- beancurd
- skin
- guipure
- steel band
- drying baker
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Abstract
The utility model discloses a continuous skin of beancurd processingequipment of annular steel band, including cloth thick liquid and steel band heating unit, close the leather clothing put, get damp again unit, stoving unit, incomplete thick liquid collection device, tailor unit etc. The utility model discloses utilize the vegetable oil to pass through the steel band and heat the skin of beancurd, can realize the thermally equivalent solidification of skin of beancurd to station realization temperature gradient control according to the skin of beancurd place effectively improves skin of beancurd solidification quality. The utility model discloses a skin of beancurd is automatic, continuous production technology and device are different from traditional skin of beancurd processing mode, possesses efficiently, and steady quality characteristics such as controllable are applicable to the processing of skin of beancurd batch production line.
Description
Technical field
The utility model belongs to food processing technology and equipment, specifically the continuous beancurd thin sheets processing apparatus of a kind of ring steel belt.
Background technology
Traditional skin of beancurd processing adopts stainless-steel pan or iron pan, and the bottom of a pan uses firewood heating, soya-bean milk is solidified and makes it into skin of beancurd.This processes efficiency is low, and has adverse effect to environment.Although pot body is done Optimal improvements by subsequent technique, as individual layer pot body is modified into double-decker, and by interlayer by Steam Heating etc., still there is the shortcomings such as energy consumption is large, labor strength is high, production efficiency is low, unstable product quality in such scheme.In addition, also have segmentation scheme by optimize skin of beancurd produce machinery and assembly to enhancing productivity, a kind of double-deck skin of beancurd processing equipment disclosed in patent document CN201510213621.2, this machinery comprises two frames, the splicing of frame first place, every platform frame is equipped with stock tank, is provided with crossbeam, carrying roller, conveyer belt etc. in addition, this machinery by the skin of beancurd condensed in two groups of frame stock tanks wherein the afterbody of a frame lead to conveyer belt and be superimposed together, make the skin of beancurd of individual layer be superposed to bilayer.The technology characteristics of this machinery is after the cooling condensation by soya-bean milk, utilize conveyer belt that the skin of beancurd of condensation is bonded as one, the skin of beancurd processed is thicker, and thickness is difficult to control, and equipment scheme automaticity is low disclosed in it, be difficult in production process effectively regulate the temperature and humidity of skin of beancurd.Tradition processing soya-bean milk utilization rate is low, and residual slurry is many, thus cannot realize industrialized mass production.
In order to overcome the shortcoming of existing skin of beancurd processing technology and production equipment, need according to skin of beancurd processing characteristic, propose new production technology and equipment, this technology and equipment can realize the continuous prodution of skin of beancurd, the processes such as cloth slurry, heating, oven dry, moisture regain, cutting is realized by automation means; Solve the homogeneous temperature by heat cure of skin of beancurd to control, and thermograde control can be realized according to the station of skin of beancurd, in addition, also need to control effectively, to improve freshness and the storage time of skin of beancurd to the humidity of skin of beancurd and moisture.
Utility model content
For the above-mentioned problem that need solve, the utility model discloses the continuous skin of beancurd processing technology of a kind of ring steel belt and device.
The technical scheme that the utility model technical solution problem is taked is as follows:
The continuous beancurd thin sheets processing apparatus of a kind of ring steel belt, its feature is: this device comprises cloth slurry and steel band heating unit, moisture regain and drying unit, cuts out unit and residual slurry collector unit:
Described cloth slurry and steel band heating unit comprise slurry tank, take out stock pump for two, two jelly suction pipes, two steel band driven vollers, two pulp distributors, two oil grooves, two steam-heating pipes, two gripper shoes, article 2, endless steel belt, two steel band drive rolls, two residual slurry scrapers and residual stock tank, every bar endless steel belt is set on described steel band drive roll and steel band driven voller and drives motion in the horizontal direction to form horizontal steel belt driving mechanism by steel band drive roll, described steam-heating pipe to be arranged in oil groove and vegetable oil in heating oil tank, oil groove inner top arranges gripper shoe, steel band described in the supporting of this gripper shoe, it is made to keep level, the symmetrical laying of horizontal steel belt driving mechanism that two nested structures are identical, above described steel band driven voller, described pulp distributor is set, in described slurry tank, soya-bean milk is housed, and aspirate through the pulp distributor described in jelly suction pipe injection by taking out stock pump, soya-bean milk is uniformly coated on the side of described steel band near steel band driven voller by this pulp distributor,
Described moisture regain and drying unit comprise material stirring-up mechanism, upper drying baker, lower drying baker, upper guipure, lower guipure, two lower guipure running rollers, two upper guipure running rollers, close roller, moisture regain box, terminal drying baker, mist pipe and ultrasonic atomizing device; Described conjunction roller is placed in the top in the centre position of the identical horizontal steel belt driving mechanism of two described nested structures, soya-bean milk on described steel band is under respective drive roll drives, move toward one another also forms skin of beancurd after described conjunction roller place is sticky glutinous, described lower guipure is set on two described lower guipure running rollers, lower guipure drives skin of beancurd by lower guipure running roller, and be transported to upper guipure by material stirring-up mechanism, described upper guipure is set on two upper guipure running rollers, is driven move horizontally by upper guipure running roller; Described lower drying baker is arranged on lower guipure place, and lower guipure is through described lower drying baker, and described upper drying baker, moisture regain box and terminal drying baker are arranged along upper guipure, and in appearance, guipure passes; Described upper guipure drives skin of beancurd successively by described upper drying baker, moisture regain box and terminal drying baker by upper guipure running roller, is provided with mist pipe in described moisture regain box, and this mist pipe connects ultrasonic atomizing device;
Described unit of cutting out comprises cross-section cutter and circle hobboing cutter, arranges round hobboing cutter and cross-section cutter, cut off respectively to skin of beancurd length and width at described upper guipure near the below of terminal drying baker one end;
Described residual slurry collector unit comprises residual slurry scraper and residual stock tank, and this residual slurry scraper and described steel band drive roll are oppositely arranged, and is collected by the residual slurry on steel band drive roll place steel band, and is back to described slurry tank through described residual stock tank.
Further, corner transition roller can be set in described lower guipure range of movement with the position regulating lower guipure and close between roller.
Further, describedly the flow that stock pump quantitatively can regulate suction soya-bean milk is taken out.
Further, described oil groove is made up of the unit that 2 ~ 6 groups are cut off, and its inside is provided with temperature sensor, and the oil temperature of each group unit regulates by respective steam-heating pipe 7 is independent, and oil groove 6 skin is provided with heat preserving and insulating material.
Further, described slurry tank band insulation and agitating function.
Further, the surface that described pulp distributor contacts with soya-bean milk is coated with Teflon or other is not stained with bean milk material.
Further, described upper drying baker and lower drying baker magnitude setting are 2 ~ 6 groups, and each group temperature can regulate and control separately.
Further, described steel band, upper guipure and lower guipure meet food-grade requirement.
The continuous skin of beancurd processing technology of ring steel belt, its feature is:
A () cloth is starched: slowly at the uniform velocity stirred by liquid soya-bean milk in slurry tank, is evenly sprayed onto on 2 groups of steel bands being arranged symmetrically with by taking out stock pump and pulp distributor;
B () steel band heats: the oil groove thermal treatment zone of steel band slowly at the uniform velocity below it is heated, heated time about 15 ~ 20 minutes, and heating temperature remains on about 80 ~ 90 DEG C, forms solidification skin of beancurd thereafter on soya-bean milk top layer;
C () closes skin: on 2 groups of steel bands, the soya-bean milk of band solidification epidermis is binded skin by sticky after the compacting of conjunction roller and formed skin of beancurd;
D () dries: skin of beancurd delivers into lower drying baker by lower guipure, and different drying area temperature can independently regulate; Skin of beancurd turns over through material stirring-up mechanism and delivers to upper guipure, is delivered to upper drying baker by upper guipure, and different drying area temperature can independently regulate;
E () is got damp again: top layer is humidified by the atomizing steam in moisture regain box by skin of beancurd;
F () terminal is dried: by control terminal bake out temperature, dries skin of beancurd water content to about 8%;
G () cuts off: skin of beancurd becomes block by circle hobboing cutter and cross-section cutter slitting, and its size is adjustable.
Compared with prior art, the utility model beneficial effect is:
1) automated production of skin of beancurd, the process such as the cloth of soya-bean milk is starched by this technique and device, heat, dry, get damp again, cutting is realized by automation means;
2) continuous prodution of skin of beancurd, by the conjunction skin that is heating and curing of skin of beancurd, just can realize continuous seepage in guarantee soya-bean milk liquid supply and first artificial conjunction after roller overlaps;
3) utilize vegetable oil to be heated skin of beancurd by steel band, the thermally equivalent solidification of skin of beancurd can be realized, and realize thermograde control according to the station at skin of beancurd place, effectively improve skin of beancurd solidification quality;
4) there is the devices such as oven dry and moisture regain, effectively control the moisture of skin of beancurd, improve freshness and the storage time of skin of beancurd;
5) there is residual slurry gathering-device, increase skin of beancurd output capacity, reduce cost of material.
Accompanying drawing explanation
Fig. 1 is the utility model method flow diagram;
Fig. 2 is device schematic diagram of the present utility model;
In figure: 1 slurry tank, 2 take out stock pump, 3 jelly suction pipes, 4 steel band driven vollers, 5 pulp distributors, 6 oil grooves, 7 steam-heating pipes, 8 gripper shoes, 9 steel bands, 10 steel band drive rolls, 11 residual slurry scrapers, 12 residual stock tanks, 13 material stirring-up mechanisms, drying baker on 14,15 times drying bakers, guipure on 16,17 corner transition rollers, 18 times guipures, 19 times guipure running rollers, 20 close roller, 21 skin of beancurd, 22 moisture regain boxes, 23 mist pipe, 24 terminal drying bakers, 25 cross-section cuttves, guipure running roller on 26,27 circle hobboing cutters, 28 ultrasonic atomizing devices.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is further illustrated.
1. the continuous skin of beancurd processing technology of ring steel belt:
A cloth is starched: slowly at the uniform velocity stirred by liquid soya-bean milk in slurry tank 1, is evenly sprayed onto on 2 groups of steel bands 9 being arranged symmetrically with by taking out stock pump 2 and pulp distributor 5;
B steel band heats: oil groove 6 thermal treatment zone of steel band 9 slowly at the uniform velocity below it is heated, heated time about 15 ~ 20 minutes, and heating temperature remains on about 80 ~ 90 DEG C, forms solidification skin of beancurd 21 thereafter on soya-bean milk top layer;
C closes skin: on 2 groups of steel bands 9, the soya-bean milk of band solidification epidermis is suppressed rear sticky bonding skin by closing roller 20 and forms skin of beancurd 21;
D is dried: skin of beancurd 21 delivers into lower drying baker 15 by lower guipure 18, and different drying area temperature can independently regulate; Skin of beancurd 21 turns over through material stirring-up mechanism 13 and delivers to upper guipure 16, is delivered to upper drying baker 14 by upper guipure 16, and different drying area temperature can independently regulate;
E gets damp again: top layer is humidified by the atomizing steam in moisture regain box 22 by skin of beancurd 21;
F terminal is dried: by control terminal bake out temperature, dries skin of beancurd water content to about 8%;
G cuts off: skin of beancurd 21 becomes block by circle hobboing cutter 27 and cross-section cutter 25 slitting, and its size is adjustable.
Fig. 2 is device schematic diagram of the present utility model, as shown in the figure, and the continuous beancurd thin sheets processing apparatus of ring steel belt: comprise cloth slurry and steel band heating unit, guipure drying unit, moisture regain and drying unit, cut out unit, residual slurry collector unit.
Described cloth slurry and steel band heating unit comprise slurry 1, two, tank and take out stock pump 2, two jelly suction pipes 3, two steel band driven vollers 4, two pulp distributors 5, two oil grooves 6, two steam-heating pipes 7, two gripper shoes 8, two endless steel belt 9, two steel band drive rolls 10, two residual slurry scrapers 11 and residual stock tank 12, and every bar endless steel belt 9 is set on described steel band drive roll 10 and steel band driven voller 4 and drives motion in the horizontal direction to form horizontal steel belt driving mechanism by steel band drive roll 10; Steam-heating pipe 7 to be arranged in oil groove and vegetable oil in heating oil tank 6, and in oil groove 6, upper end is provided with gripper shoe 8, and gripper shoe 8 supports steel band 9, makes it keep level; The symmetrical laying of horizontal steel belt driving mechanism that two nested structures are identical, above described steel band driven voller 4, described pulp distributor 5 is set, slurry tank 1 described in the present embodiment is placed in the below in the centre position of the identical horizontal steel belt driving mechanism of two described nested structures, described slurry tank 1 fills soya-bean milk, the soya-bean milk of described slurry tank 1 is driven and is injected described pulp distributor 5 by described stock pump 2 of taking out through jelly suction pipe 3, and soya-bean milk is uniformly coated on described steel band 9 near the side of steel band driven voller 4 by this pulp distributor 5.
Described moisture regain and drying unit comprise material stirring-up mechanism 13, upper drying baker 14, lower drying baker 15, upper guipure 16, the upper guipure running roller 26 of the lower guipure running roller of lower guipure 18, two 19, two, close roller 20, moisture regain box 22, terminal drying baker 24, mist pipe 23 and ultrasonic atomizing device 28; Described conjunction roller 2) be placed in the top in the centre position of the identical horizontal steel belt driving mechanism of two described nested structures, the soya-bean milk on steel band 9 under respective drive roll 10 drives, move toward one another also conjunction roller 20 place sticky glutinous after form skin of beancurd 21; Lower guipure 18 drives skin of beancurd 21 to be transported to upper guipure 16 by material stirring-up mechanism 13 by lower guipure running roller 19; Lower drying baker 15 is arranged on lower guipure 18 place, can hold guipure 18 and pass; Upper drying baker 14 is arranged on guipure 16 place, can hold guipure 16 and pass; Upper guipure 16 drives skin of beancurd 21 successively by upper drying baker 14 by upper guipure running roller 26, moisture regain box 22 and terminal drying baker 24; Be provided with mist pipe 23 in moisture regain box 22, mist pipe 23 connects ultrasonic atomizing device 28.
Described unit of cutting out comprises cross-section cutter 25 and circle hobboing cutter 27, and cut off skin of beancurd 21 length and width respectively, its quantity can regulate according to technological requirement;
Described residual slurry collector unit comprises residual slurry scraper 11 and residual stock tank 12, and residual slurry scraper 11 is back to slurry tank 1 after the residual slurry at drive roll 10 place is collected into residual stock tank 12.
Corner transition roller 17 can be set in described lower guipure 18 range of movement with the position regulating lower guipure 18 and close between roller 20.
Described takes out the flow that stock pump 2 quantitatively can regulate suction soya-bean milk.
Described oil groove 6 is made up of the unit that 2 ~ 4 groups are cut off, and its inside is provided with temperature sensor, and the oil temperature of each group unit regulates by respective steam-heating pipe 7 is independent, and oil groove 6 skin is provided with heat preserving and insulating material.
Described slurry tank 1 is with insulation and agitating function.
The surface that described pulp distributor 5 contacts with soya-bean milk is coated with Teflon or other is not stained with bean milk material.
Described upper drying baker 14 and lower drying baker 15 magnitude setting are 2 ~ 6 groups, and each group temperature can regulate and control separately.
Described steel band 9, upper guipure 16 and lower guipure 18 meet food-grade requirement.
As depicted in figs. 1 and 2, the continuous skin of beancurd processing technology of ring steel belt and device, its principle is as follows:
Soya-bean milk liquid is stirred by stirring system in slurry tank 1, and its temperature is ensured by the insulation construction of slurry tank 1; Take out stock pump 2 and the soya-bean milk in slurry tank 1 is delivered to pulp distributor 5 by jelly suction pipe 3, soya-bean milk is evenly sprayed onto on 2 groups of steel bands 9 being arranged symmetrically with by pulp distributor 5; For ensureing that soya-bean milk touches the speed of spilling and flow on steel band 9, take out stock pump 2 flow adjustable.
Oil groove 6 thermal treatment zone of soya-bean milk on steel band 9 slowly at the uniform velocity below it is heated, heated time about 15 ~ 20 minutes, heating temperature remains on about 80-90 DEG C, form solidification skin of beancurd thereafter, and the part contacted with steel band appoints so certain stickiness of maintenance on the top layer that soya-bean milk contacts with air; The district that works alone of different temperatures gradient is provided with in oil groove 6, the temperature of each workspace can regulate and control separately, make the soya-bean milk heating-up temperature that diverse location place is subject on steel band different, and slightly high in the original position temperature of cloth slurry, lower slightly near the position temperature of closing skin.
On 2 groups of steel bands 9, the soya-bean milk of band solidification epidermis is suppressed rear sticky bonding skin by closing roller 20 and forms skin of beancurd 21; Why can form the skin of beancurd united two into one is because the side of soya-bean milk contact steel band 9 has stickiness.
Skin of beancurd 21 delivers into lower drying baker 15 by lower guipure 18, and drying baker 15 can arrange different drying areas, ensures that the temperature of drying is suitable; Skin of beancurd 21 is suspended on material stirring-up mechanism 13 under lower guipure 18 drives, being rotated to turn over by material stirring-up mechanism 13 delivers on upper guipure 16, skin of beancurd is delivered to upper drying baker 14 by upper guipure 16, in like manner, upper drying baker also has different drying area, each drying area is provided with independently heating unit, and thus its temperature can independently regulate.
Top layer is humidified by the atomizing steam in moisture regain box 22 by skin of beancurd 21, because the skin of beancurd after upper drying baker 14 is dried is highly brittle firmly, easily fractures, thus needs to humidify its surperficial steam, make it ensure certain toughness; Because skin of beancurd needs packing and storing, thus need to control its final water content, and terminal drying section set temperature Controlled unit, skin of beancurd water content is dried to about 8%.
Skin of beancurd 21 becomes block by circle hobboing cutter 27 and cross-section cutter 25 slitting, and quantity and physical dimension by regulating round hobboing cutter 27 and cross-section cutter 25 regulate the size of cutting skin of beancurd.
Claims (8)
1. the continuous beancurd thin sheets processing apparatus of ring steel belt, is characterized in that: this device comprises cloth slurry and steel band heating unit, moisture regain and drying unit, cuts out unit and residual slurry collector unit:
Described cloth slurry and steel band heating unit comprise slurry tank (1), take out stock pump (2) for two, two jelly suction pipes (3), two steel band driven vollers (4), two pulp distributors (5), two oil grooves (6), two groups of steam-heating pipes (7), two groups of gripper shoes (8), article 2, endless steel belt (9), two steel band drive rolls (10), two residual slurry scrapers (11) and residual stock tank (12), every bar endless steel belt (9) is set on described steel band drive roll (10) and steel band driven voller (4) and drives motion in the horizontal direction to form horizontal steel belt driving mechanism by steel band drive roll (10), described steam-heating pipe (7) to be arranged in oil groove and vegetable oil in heating oil tank (6), oil groove (6) inner top arranges gripper shoe (8), steel band (9) described in this gripper shoe (8) supporting, it is made to keep level, the symmetrical laying of horizontal steel belt driving mechanism that two nested structures are identical, in the top of described steel band driven voller (4), described pulp distributor (5) is set, in described slurry tank (1), soya-bean milk is housed, and aspirate through the pulp distributor (5) described in jelly suction pipe (3) injection by taking out stock pump (2), soya-bean milk is uniformly coated on the side of described steel band (9) near steel band driven voller (4) by this pulp distributor (5),
Described moisture regain and drying unit comprise material stirring-up mechanism (13), upper drying baker (14), lower drying baker (15), upper guipure (16), lower guipure (18), two lower guipure running rollers (19), two upper guipure running rollers (26), conjunction roller (20) moisture regain box (22), terminal drying baker (24), mist pipe (23) and ultrasonic atomizing devices (28), described conjunction roller (20) is placed in the top in the centre position of the identical horizontal steel belt driving mechanism of two described nested structures, soya-bean milk on described steel band (9) is under respective drive roll (10) drives, move toward one another also forms skin of beancurd (21) after described conjunction roller (20) place is sticky glutinous, described lower guipure (18) is set on two described lower guipure running rollers (19), lower guipure (18) drives skin of beancurd (21) by lower guipure running roller (19), and be transported to upper guipure (16) by material stirring-up mechanism (13), described upper guipure (16) is set on two upper guipure running rollers (26), moved horizontally by the drive of upper guipure running roller (26), described lower drying baker (15) is arranged on lower guipure (18) place, and lower guipure (18) is through described lower drying baker (15), described upper drying baker (14), moisture regain box (22) and terminal drying baker (24) are arranged along upper guipure (16), and in appearance, guipure (16) passes, described upper guipure (16) drives skin of beancurd (21) successively by described upper drying baker (14), moisture regain box (22) and terminal drying baker (24) by upper guipure running roller (26), be provided with mist pipe (23) in described moisture regain box (22), this mist pipe (23) connects ultrasonic atomizing device (28),
Described unit of cutting out comprises cross-section cutter (25) and circle hobboing cutter (27), at described upper guipure (16), round hobboing cutter (27) and cross-section cutter (25) are set near the below of terminal drying baker (24) one end, respectively skin of beancurd (21) length and width are cut off;
Described residual slurry collector unit comprises residual slurry scraper (11) and residual stock tank (12), this residual slurry scraper (11) and described steel band drive roll (10) are oppositely arranged, residual slurry on steel band drive roll (10) place steel band is collected, and is back to described slurry tank (1) through described residual stock tank (12).
2. the continuous beancurd thin sheets processing apparatus of ring steel belt according to claim 1, is characterized in that: arrange corner transition roller (17) in described lower guipure (18) range of movement with the position regulating lower guipure (18) and close between roller (20).
3. the continuous beancurd thin sheets processing apparatus of ring steel belt according to claim 1, is characterized in that: described takes out the flow that stock pump (2) quantitatively regulates suction soya-bean milk.
4. the continuous beancurd thin sheets processing apparatus of ring steel belt according to claim 1, it is characterized in that: described oil groove (6) is made up of the unit that 2 ~ 6 groups are cut off, its inside is provided with temperature sensor, the oil temperature of each group of unit regulates by respective steam-heating pipe (7) is independent, and oil groove (6) skin is provided with heat preserving and insulating material.
5. the continuous beancurd thin sheets processing apparatus of ring steel belt according to claim 1, is characterized in that: described slurry tank (1) band insulation and agitating function.
6. the continuous beancurd thin sheets processing apparatus of ring steel belt according to claim 1, is characterized in that: the surface that described pulp distributor (5) contacts with soya-bean milk is coated with Teflon or other not glutinous material.
7. the continuous beancurd thin sheets processing apparatus of ring steel belt according to claim 1, is characterized in that: described upper drying baker (14) and lower drying baker (15) magnitude setting are 2 ~ 6 groups, and each group temperature can regulate and control separately.
8. the continuous beancurd thin sheets processing apparatus of ring steel belt according to claim 1, is characterized in that: described steel band (9), upper guipure (16) and lower guipure (18) meet food-grade requirement.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520719753.8U CN205052725U (en) | 2015-09-16 | 2015-09-16 | Continuous skin of beancurd processingequipment of annular steel band |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520719753.8U CN205052725U (en) | 2015-09-16 | 2015-09-16 | Continuous skin of beancurd processingequipment of annular steel band |
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| CN205052725U true CN205052725U (en) | 2016-03-02 |
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| CN201520719753.8U Expired - Fee Related CN205052725U (en) | 2015-09-16 | 2015-09-16 | Continuous skin of beancurd processingequipment of annular steel band |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105076479A (en) * | 2015-09-16 | 2015-11-25 | 陈伟佳 | Annular steel belt continuous beancurd skin processing device and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105076479A (en) * | 2015-09-16 | 2015-11-25 | 陈伟佳 | Annular steel belt continuous beancurd skin processing device and method |
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Granted publication date: 20160302 Termination date: 20170916 |