CN205042769U - Automatic nut detecting and sorting device - Google Patents

Automatic nut detecting and sorting device Download PDF

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Publication number
CN205042769U
CN205042769U CN201520759989.4U CN201520759989U CN205042769U CN 205042769 U CN205042769 U CN 205042769U CN 201520759989 U CN201520759989 U CN 201520759989U CN 205042769 U CN205042769 U CN 205042769U
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CN
China
Prior art keywords
nut
disk
qualified products
grouping system
cutting agency
Prior art date
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Expired - Fee Related
Application number
CN201520759989.4U
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Chinese (zh)
Inventor
***
王利恒
章旭东
邓正华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kunshan Pinyi Automation Equipment Co Ltd
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Kunshan Pinyi Automation Equipment Co Ltd
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Publication date
Application filed by Kunshan Pinyi Automation Equipment Co Ltd filed Critical Kunshan Pinyi Automation Equipment Co Ltd
Priority to CN201520759989.4U priority Critical patent/CN205042769U/en
Application granted granted Critical
Publication of CN205042769U publication Critical patent/CN205042769U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses an automatic nut detecting and sorting device, including frame and the nut detecting and sorting device assembly of setting in the frame, nut detecting and sorting device assembly includes carousel mechanism, and carousel mechanism includes disc and driver plate pivoted disc driving motor, follows the circumferencial direction on the disc and is provided with four at least stations that are used for placing the material, and every station is provided with the material level that is used for placing the nut, still includes feed mechanism, detection mechanism, nonconforming product unloading mechanism and the qualified products unloading mechanism that sets gradually in the disc outside, detection mechanism includes thread gage and drive thread gage pivoted servo motor, the feed mechanism material loading, on the material level on the disc was carried to the nut that will treat the inspection, the disc rotated the position that lies in detection mechanism to the nut, detection mechanism detects the nut, detect accomplish after, nonconforming product unloading mechanism is to the nonconforming product unloading, qualified products unloading mechanism is to the qualified products unloading.

Description

Automatic nut grouping system device
Technical field
The utility model relates to machining Product checking field, particularly relates to a kind of automatic nut grouping system device.
Background technology
Along with the development of modernization industry, the requirement of enterprise to standard component is more and more higher, and nut is as securing member, its internal thread directly affect fastening effect, this will seek survival when producing must ensure that each nut is qualified products, therefore, after machining, need to detect nut, chosen by underproof product, common way adopts manual detection mode, detects one by one with screw tap to the screw thread of nut, waste time and energy, directly increase the production cost of enterprise; The detection mode and the image detection mode that use infra-red inspection were developed afterwards, infra-red inspection detects the incomplete Detection results of nut interior better, during for detecting screw thread, usually goes wrong, substandard product is mistaken for qualified products, and Detection results is poor; Image detection mode is better to the external dimensions Detection results of nut, and be difficult to detect the screw thread of nut, detection mode and the image detection mode of infra-red inspection make product percent of pass lower.
Utility model content
The technical problem that the utility model solves is to provide the high automatic nut grouping system device of a kind of Detection accuracy.
The utility model solves the technical scheme that its technical problem adopts: automatic nut grouping system device, comprise frame and be arranged on the nut grouping system assembly of devices in frame, nut grouping system assembly of devices comprises rotating disk mechanism, rotating disk mechanism comprises the disk drive motors of disk and driver plate rotation, disk is along the circumferential direction provided with at least four for placing the station of material, each station is provided with the material level for placing nut, also comprise the feed mechanism be successively set on outside disk, testing agency, substandard product cutting agency and qualified products cutting agency, the servomotor that described testing agency comprises thread gage and drives thread gage to rotate.
Feed mechanism material loading, nut to be checked is transported on the material level on disk, disk rotational to nut is positioned at the position of testing agency, testing agency is detected nut, after detection completes, disk rotational to nut is positioned at the position of substandard product cutting agency, and substandard product cutting agency is to substandard product blanking, disk is rotated further the position to qualified products cutting agency, and qualified products cutting agency is to qualified products blanking.
Further: also comprise controller, described rotating disk mechanism, feed mechanism, testing agency, substandard product cutting agency and qualified products cutting agency are connected with controller respectively.
Further: the conveying passage that described feed mechanism comprises nut material loading vibrating disk and is connected with nut material loading vibrating disk, conveying passage is provided with nut runner, the afterbody of nut runner is provided with for sensing Fibre Optical Sensor with presence or absence of nut.
Further: described substandard product cutting agency comprises the substandard product case in the outside being arranged on disk and the first air nozzle for product being sprayed into substandard product case.
Further: described qualified products cutting agency comprises the qualified products case in the outside being arranged on disk and the second air nozzle for product being sprayed into qualified products case.
Further: the quantity of described station is 4-8, the quantity of described material level is 1-5, the quantity of described nut runner is 1-5, the quantity of described thread gage is 1-5, the quantity stating servomotor is 1-5, the quantity of described first air nozzle is 1-5, and the quantity of described second air nozzle is 1-5.
The utility model beneficial effect is: during the work of automatic nut grouping system device, nut material loading vibrating disk vibrates, by nut runner nut to be checked is transported on the material level on disk, disk rotational to nut is positioned at the position of testing agency, testing agency detects nut and testing result is transferred to controller, after detection completes, disk rotational to nut is positioned at the position of substandard product cutting agency, controller controls the first air nozzle and is blown out by substandard product, fall into substandard product case, disk is rotated further the position to qualified products cutting agency, controller controls the second air nozzle and is blown out by qualified products, fall into qualified products case, achieve the automatic grouping system of nut, simultaneously, material level, nut runner, thread gage, servomotor, the quantity of the first air nozzle and the second air nozzle all can be arranged according to Production requirement, once can detect multiple nut simultaneously, improve the speed of grouping system, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is automatic nut grouping system device schematic diagram;
Fig. 2 is automatic nut grouping system device top view schematic diagram;
Be labeled as in figure: frame 1, rotating disk mechanism 2, disk 21, disk drive motors 22, station 23, material level 24, feed mechanism 3, nut material loading vibrating disk 31, conveying passage 32, nut runner 33, testing agency 4, thread gage 41, servomotor 42, substandard product cutting agency 5, substandard product case 51, first air nozzle 52, qualified products cutting agency 6, qualified products case 61, second air nozzle 62.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is illustrated further.
As shown in Figure 1-2, automatic nut grouping system device, comprise frame 1 and be arranged on the nut grouping system assembly of devices in frame 1, nut grouping system assembly of devices comprises rotating disk mechanism 2, rotating disk mechanism 2 comprises the disk drive motors 22 of disk 21 and driver plate rotation, disk 21 is along the circumferential direction provided with at least four for placing the station 23 of material, each station 23 is provided with the material level 24 for placing nut, also comprise the feed mechanism 3 be successively set on outside disk 21, testing agency 4, substandard product cutting agency 5 and qualified products cutting agency 6, feed mechanism 3 material loading, nut to be detected is transported on the material level 24 on disk 21, disk 21 turns to the position that nut is positioned at testing agency 4, testing agency's 4 pairs of nuts detect, after detection completes, disk 21 turns to the position that nut is positioned at substandard product cutting agency 5, the 5 pairs of substandard product blankings of substandard product cutting agency, disk 21 is rotated further the position to qualified products cutting agency 6, the 6 pairs of qualified products blankings of qualified products cutting agency, achieve the automatic grouping system of nut, the servomotor 42 that described testing agency 4 comprises thread gage 41 and drives thread gage 41 to rotate, set moment of torsion to servomotor 42, during detection, if thread gage 41 can rotate into nut smoothly, then product is qualified, if thread gage 41 can not rotate into nut smoothly, then product is defective, concrete, can be that servomotor 42 rotates the number of turns set, such as 5 circles, then thread gage 41 rotates into nut, and product is qualified products.
Further, also comprise controller, described rotating disk mechanism 2, feed mechanism 3, testing agency 4, substandard product cutting agency 5 and qualified products cutting agency 6 are connected with controller respectively, the running of each mechanism is controlled by controller, achieve the Based Intelligent Control of automatic nut grouping system device, it is convenient to control.
The conveying passage 32 that described feed mechanism 3 comprises nut material loading vibrating disk 31 and is connected with nut material loading vibrating disk 31, conveying passage 32 is provided with nut runner 33, and the afterbody of nut runner 33 is provided with for sensing Fibre Optical Sensor with presence or absence of nut; Nut material loading vibrating disk vibration 31 vibration, be transported to by nut in the nut runner 33 on conveying passage 32, material loading is convenient.
For convenience of sorting qualified products and substandard product, described substandard product cutting agency 5 comprises the substandard product case 51 in the outside being arranged on disk 21 and the first air nozzle 52 for product being sprayed into substandard product case 51; Use air nozzle 52 that substandard product is sprayed into substandard product case 51; Described qualified products cutting agency 6 comprises the qualified products case 61 in the outside being arranged on disk 21 and the second air nozzle 62 for product being sprayed into qualified products case; Use air nozzle that substandard product is sprayed into substandard product case 51, qualified products are sprayed into qualified products case 61, totally easy to operate, can not pollute product and damage; Detected by this detection mode, the accuracy rate of detection can reach 99.99%.
The quantity of described station is 4-8, and the quantity of described material level is 1-5, and the quantity of described nut runner is 1-5, the quantity of described thread gage is 1-5, the quantity stating servomotor is 1-5, and the quantity of described first air nozzle is 1-5, and the quantity of described second air nozzle is 1-5; The quantity of such as station is 4, and the quantity of material level is 1, and the quantity of nut runner is 1, the quantity of thread gage is 1, and the quantity stating servomotor is 1, and the quantity of the first air nozzle is 1, the quantity of the second air nozzle is 1, each detection nut; Or the quantity of station is 6, the quantity of material level is 3, and the quantity of nut runner is 3, the quantity of thread gage is 3, and the quantity stating servomotor is 3, and the quantity of the first air nozzle is 3, the quantity of the second air nozzle is 3, each detection three nuts; Or the quantity of station is 8, the quantity of material level is 5, the quantity of nut runner is 5, the quantity of thread gage is 5, and the quantity stating servomotor is 5, and the quantity of the first air nozzle is 5, the quantity of the second air nozzle is 5, each detection five nuts, quantity can be arranged according to Production requirement, efficiently easy to detect; Station comprises reserved station, when needs increase trace routine or when having station work condition abnormality, can enable backup station.
During the work of automatic nut grouping system device, nut material loading vibrating disk vibrates, by nut runner nut to be checked is transported on the material level on disk, disk rotational to nut is positioned at the position of testing agency, testing agency detects nut and testing result is transferred to controller, after detection completes, disk rotational to nut is positioned at the position of substandard product cutting agency, controller controls the first air nozzle and is blown out by substandard product, fall into substandard product case, disk is rotated further the position to qualified products cutting agency, controller controls the second air nozzle and is blown out by qualified products, fall into qualified products case, achieve the automatic grouping system of nut, simultaneously, material level, nut runner, thread gage, servomotor, the quantity of the first air nozzle and the second air nozzle all can be arranged according to Production requirement, once can detect multiple nut simultaneously, improve the speed of grouping system, improve production efficiency.
Above-described detailed description of the invention; the purpose of this utility model, technical scheme and beneficial effect are further described; be understood that; the foregoing is only detailed description of the invention of the present utility model; be not limited to the utility model; all within spirit of the present utility model and principle, any amendment made, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.

Claims (6)

1. automatic nut grouping system device, it is characterized in that: comprise frame and be arranged on the nut grouping system assembly of devices in frame, nut grouping system assembly of devices comprises rotating disk mechanism, rotating disk mechanism comprises the disk drive motors of disk and driver plate rotation, disk is along the circumferential direction provided with at least four for placing the station of material, each station is provided with the material level for placing nut, also comprise the feed mechanism be successively set on outside disk, testing agency, substandard product cutting agency and qualified products cutting agency, the servomotor that described testing agency comprises thread gage and drives thread gage to rotate.
2. automatic nut grouping system device as claimed in claim 1, it is characterized in that: also comprise controller, described rotating disk mechanism, feed mechanism, testing agency, substandard product cutting agency and qualified products cutting agency are connected with controller respectively.
3. automatic nut grouping system device as claimed in claim 1, it is characterized in that: the conveying passage that described feed mechanism comprises nut material loading vibrating disk and is connected with nut material loading vibrating disk, conveying passage is provided with nut runner, the afterbody of nut runner is provided with for sensing Fibre Optical Sensor with presence or absence of nut.
4. automatic nut grouping system device as claimed in claim 1, is characterized in that: described substandard product cutting agency comprises the substandard product case in the outside being arranged on disk and the first air nozzle for product being sprayed into substandard product case.
5. automatic nut grouping system device as claimed in claim 1, is characterized in that: described qualified products cutting agency comprises the qualified products case in the outside being arranged on disk and the second air nozzle for product being sprayed into qualified products case.
6. the automatic nut grouping system device as described in one of as any in claim 1-5, it is characterized in that: the quantity of described station is 4-8, the quantity of described material level is 1-5, the quantity of described nut runner is 1-5, the quantity of described thread gage is 1-5, the quantity stating servomotor is 1-5, and the quantity of described first air nozzle is 1-5, and the quantity of described second air nozzle is 1-5.
CN201520759989.4U 2015-09-29 2015-09-29 Automatic nut detecting and sorting device Expired - Fee Related CN205042769U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520759989.4U CN205042769U (en) 2015-09-29 2015-09-29 Automatic nut detecting and sorting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520759989.4U CN205042769U (en) 2015-09-29 2015-09-29 Automatic nut detecting and sorting device

Publications (1)

Publication Number Publication Date
CN205042769U true CN205042769U (en) 2016-02-24

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106238349A (en) * 2016-08-31 2016-12-21 浙江华远汽车零部件有限公司 A kind of gas that carries can measure the damping type optical image screening machine of rotating disk smoothness
CN106583272A (en) * 2016-12-28 2017-04-26 宁波考比锐特汽车科技有限公司 Screw rod and screw barrel detecting and discharging system
CN107521956A (en) * 2017-08-28 2017-12-29 浙江屹纬精密技术有限公司 A kind of product quality for headlight for vehicles lamp holder detects the vibrating disk of sorting device
CN108636836A (en) * 2018-05-04 2018-10-12 江苏羿骏自动化科技有限公司 A kind of internal thread automatic detection device
CN108855968A (en) * 2018-07-12 2018-11-23 江阴市创新气门嘴有限公司 A kind of Nut detection system of the dedicated valve cock of TPMS
CN108942136A (en) * 2018-06-28 2018-12-07 芜湖泰和管业股份有限公司 A kind of nut assembling device of corrugated water pipe
CN111994600A (en) * 2019-05-27 2020-11-27 山西科硕自动化设备有限公司 Thread detection equipment
CN112964307A (en) * 2021-03-23 2021-06-15 深圳联钜自控科技有限公司 Nut detection device

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106238349A (en) * 2016-08-31 2016-12-21 浙江华远汽车零部件有限公司 A kind of gas that carries can measure the damping type optical image screening machine of rotating disk smoothness
CN106238349B (en) * 2016-08-31 2018-05-25 浙江华远汽车零部件有限公司 A kind of damping type optical image screening machine for carrying the measurable turntable smoothness of gas
CN106583272A (en) * 2016-12-28 2017-04-26 宁波考比锐特汽车科技有限公司 Screw rod and screw barrel detecting and discharging system
CN107521956A (en) * 2017-08-28 2017-12-29 浙江屹纬精密技术有限公司 A kind of product quality for headlight for vehicles lamp holder detects the vibrating disk of sorting device
CN108636836A (en) * 2018-05-04 2018-10-12 江苏羿骏自动化科技有限公司 A kind of internal thread automatic detection device
CN108942136A (en) * 2018-06-28 2018-12-07 芜湖泰和管业股份有限公司 A kind of nut assembling device of corrugated water pipe
CN108855968A (en) * 2018-07-12 2018-11-23 江阴市创新气门嘴有限公司 A kind of Nut detection system of the dedicated valve cock of TPMS
CN111994600A (en) * 2019-05-27 2020-11-27 山西科硕自动化设备有限公司 Thread detection equipment
CN112964307A (en) * 2021-03-23 2021-06-15 深圳联钜自控科技有限公司 Nut detection device

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160224

Termination date: 20170929

CF01 Termination of patent right due to non-payment of annual fee